1.2 Laser Description and Safety Information ...................................................................................................................................... 4
1.3 Features .......................................................................................................................................................................................... 5
2 Specifications and Requirements ...................................................................................................................................7
3.2 Mount the Reader ......................................................................................................................................................................... 10
3.3 Position the Reader ...................................................................................................................................................................... 11
3.5.2 Serial Connection .................................................................................................................................................................. 13
3.7.1 Power Supply ........................................................................................................................................................................ 22
3.7.2 Main Serial Interface ..............................................................................................................................................................22
3.7.3 User Interface—Serial Host ...................................................................................................................................................23
4.1 Test Mode .....................................................................................................................................................................................36
5 Getting Started ............................................................................................................................................................. 39
6.5 Good Read Setup ......................................................................................................................................................................... 51
6.6 Data Formatting ............................................................................................................................................................................ 52
6.8.3 Code Moving Out of the FOV ................................................................................................................................................56
8.1 Industrial Ethernet Setup in Barcode Manager .............................................................................................................................59
8.1.1 Set the Industrial Ethernet Protocol (EtherNet/IP, Modbus/TCP)
8.1.2 Industrial Ethernet Reading Phase Control ........................................................................................................................... 59
8.1.3 Industrial Ethernet Reading Phase Acquisition Control ........................................................................................................ 61
8.1.4 Industrial Ethernet Digital Output Control ............................................................................................................................. 61
8.1.5 Digital Input Echo to Industrial Ethernet ................................................................................................................................62
8.1.6 Transmitting Output Data Messages Using Industrial Ethernet ............................................................................................63
8.2.1 ABR Assembly Object Descriptions ......................................................................................................................................64
8.2.2 Configuring the ABR for Ethernet/IP in Barcode Manager ....................................................................................................67
8.2.3 ABR Series EDS File Installation in Studio 5000 Logix Designer Software ...........................................................................68
8.2.4 ABR Series Manual Installation in Studio 5000 Logix Designer Software ............................................................................ 73
8.2.5 ABR Series AOI Installation in Logix Designer Software .......................................................................................................74
8.2.6 AOI Data Description .............................................................................................................................................................77
8.3.1 ABR Output Message Data ................................................................................................................................................... 79
8.3.2 Configure the ABR for Modbus/TCP in Barcode Manager ................................................................................................... 79
9.3.1 ABR7106-xxE2 (6 mm models) 1D Codes ............................................................................................................................ 88
9.3.2 ABR7106-xxE2 (6 mm models) 2D Codes............................................................................................................................. 94
9.3.3 ABR7109-xxE2 (9 mm models, manual focus) 1D Codes......................................................................................................97
9.3.4 ABR7109-xxE2 (9 mm models, manual focus) 2D Codes....................................................................................................100
9.3.5 ABR7112-RSE2 (12 mm models) 1D Codes........................................................................................................................ 103
9.3.6 ABR7112-RSE2 (12 mm models) 2D Codes........................................................................................................................ 107
9.3.7 ABR7116-RSE2 (16 mm models) 1D Codes........................................................................................................................ 111
9.3.8 ABR7116-RSE2 (16 mm models) 2D Codes........................................................................................................................ 115
9.4 Maximum Line Speed and Exposure Calculations .....................................................................................................................117
10 PPI (Pixels Per Inch) Setup Chart ............................................................................................................................. 120
11.2 Deformed or Overprinted Code Reading ..................................................................................................................................122
11.3 Direct Part Marking....................................................................................................................................................................122
13 Lighting System Notes ............................................................................................................................................. 127
13.1 Lighting Systems for Direct Part Marking .................................................................................................................................127
13.1.1 Lighting Systems for DPM Overview .................................................................................................................................127
13.1.3 Lighting Systems for DPM Selection Criteria ....................................................................................................................127
13.2 ABR 7000 Recommended Illuminators .....................................................................................................................................131
13.2.1 Red Illuminator .................................................................................................................................................................. 132
14.4 Connection Boxes and Power Supply Boxes ...........................................................................................................................139
15 Product Support and Maintenance .......................................................................................................................... 140
15.2.1 Clean the Reader ...............................................................................................................................................................140
15.2.2 Update the Software and Firmware................................................................................................................................... 140
15.2.3 Update the Firmware .........................................................................................................................................................140
15.3 Reset the Reader to the Factory Default Environment (Optional) .............................................................................................141
Imager-based barcode reader with superior decoding capability and a powerful array of lens and lighting options
WARNING: Not To Be Used for Personnel Protection
Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury
or death. This device does not include the self-checking redundant circuitry necessary to allow its use in
personnel safety applications. A sensor failure or malfunction can cause either an energized or deenergized sensor output condition.
1.1 Models
• Powerful decoding capability to read even
difficult 1D and 2D codes
• Superior ability to read DPM and low contrast codes
• Industrial IP67 metal housing for factory environments
• Autofocus or manual focus models available for ease of setup and
configuration
• Quick
configuration with push buttons or software interface
• Ethernet and serial communications for connection to the factory floor
• Powerful integrated LED lighting and easy focus adjustment in one
package for maximum application flexibility
• Green "good read" and red "no read" feedback spotlights and beeper for
easy monitoring
•
Easy, multi-head system connection to multiply barcode reading power
• Embedded webserver interface for monitoring images and statistics over
any network
The ABR 7000 internal illuminators contain two aiming Laser LEDs used to position the reader. Disconnect the power
supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light. The laser
beam can be switched on or off through a software command.
This product conforms to the applicable requirements of IEC 60825-1 and complies with 21 CFR 1040.10 except for
deviations pursuant to Laser Notice N° 50, date June 24, 2007. This product is classified as a Class 2 laser product
according to IEC 60825-1 regulations.
2
Multicolored DPM models have red and blue lights for optimized reading of DPM codes.
CAUTION: Use of controls or adjustments or performance of procedures other than those
specified
herein may result in hazardous radiation exposure. Do not attempt to disassemble this sensor for
repair. A defective unit must be returned to the manufacturer.
For Safe Laser Use - Class 2 Lasers
Do not stare at the laser.
•
• Do not point the laser at a person’s eye.
• Mount open laser beam paths either above or below eye level, where
practical.
• Terminate the beam emitted by the laser product at the end of its useful
path.
Reference IEC 60825-1:2007, Section 8.2.
CAUTION: Never stare directly into the sensor lens. Laser
light can damage your eyes. Avoid placing any mirror-like
object in the beam. Never use a mirror as a retroreflective
target.
Class 2 Lasers
Class 2 lasers are lasers that emit visible radiation in the wavelength range from
400 nm to 700 nm, where eye protection is normally afforded by aversion
responses, including the blink reflex. This reaction may be expected to provide
adequate protection under reasonably foreseeable conditions of operation,
including the use of optical instruments for intrabeam viewing.
Class 2 Laser Safety Notes
Low-power lasers are, by definition, incapable of causing eye injury within the
duration of a blink (aversion response) of 0.25 seconds. They also must emit only
visible wavelengths (400 to 700 nm). Therefore, an ocular hazard may exist only if
individuals overcome their natural aversion to bright light and stare directly into
the laser beam.
1 PowerBlueIndicates that the reader is connected to the power
2 Ethernet
Connection
3 STATUSRedNo read result
4 COM/TestAmber Active result output transmission on the Main serial
Figure 3. Indicators—Back and Top of
During the reader startup, all of the LEDs turn on for one second.
Smart Teach Interface
See
Device
on page 36 for the colors and meanings of the five LEDs when the reader is in Smart Teach mode.
5 TRIGGER/AimAmber Reading in progress. Do not trigger a new reading
6 GOOD/SetupGreenReading successful
7 READY/LearnGreenReady
Amber Indicates connection to the Ethernet network
supply
port
attempt until the current attempt finishes
1.3.2 Diagnostic Indication
The Status and Ready LEDs blink simultaneously to signal the presence of an error.
Diagnostic message transmission on interfaces can be enabled to provide details
about specific error conditions. See the Diagnostic Error Conditions chart in the
Figure 4. Diagnostic Indicators
Diagnostic page of Barcode Manager.
1.3.3 Button
Use the button for the Smart Teach interface for quick installation without using a PC. The button can be disabled or reconfigured to perform additional functions from Barcode Manager.
Main RS232 or RS422 full duplex: 2400 bit/s to 115200 bit/s
Auxiliary - RS232: 2400 to 115200 bit/s
Ethernet3: 10/100 Mbit/s
Inputs
Input 1 (External Trigger) and Input 2 opto-isolated and polarity
insensitive
Maximum voltage: 30 V dc
Maximum input current: 10 mA
Outputs
3 NPN/PNP/Push-Pull software selectable, reverse polarity and short
circuit protected outputs available (2 Opto-isolated outputs instead if
using TCNM-ACBB1, see
Maximum Current: 100 mA maximum
Output Saturation Voltage (in PNP or NPN mode): < 3 V at 100 mA
Maximum load device voltage drop (in NPN mode): 30 V
Indicators
Power LED
Ready, Good, Trigger, Com, Status LEDs
Ethernet Network LED
Green Spot LED
Other
Smart Teach Button (configurable via Barcode Manager), Beeper
Optical Features
Image Sensor: CMOS sensor with Global Shutter
Image Format: 1.3 M pixels SXGA (1280×1024) pixels
Frame Rate: 60 frames/sec.
Pitch: ±35°
Tilt: 0° to 360°
LED Safety: LED emission according to EN 62471
Laser Safey (pointers): IEC60825-1 2007
Lighting System: Internal Illuminator
Aiming System: Laser Pointers
Construction
Aluminum
Weight
About 238 grams (8.4 oz.)
Outputs
on page 33 for specifications)
Operating Conditions
Operating Temperature4: 0 °C to +50 °C (+32 °F to +122 °F)
Liquid Lens Autofocus models Operating Temperature4: 0 °C to +45 °C
(+32 °F to +113 °F)
Storage Temperature: –20 °C to +70 °C (–4 °F to +158 °F)
90% maximum relative humidity (non-condensing)
Vibration Resistance EN 60068-2-6
14 mm at 2 to 10 Hz; 1.5 mm at 13 to 55 Hz; 2 a (a), 70 to 500 Hz; 2
hours on each axis
Shock Resistance EN 60068-2-27
30 g; 11 ms; 3 shocks on each axis
Bump Resistance EN 60068-2-29
30 g; 6 ms; 5000 shocks on each axis
Environmental Rating
Required Overcurrent Protection
Certifications
5
IEC IP67
WARNING: Electrical connections must be
made by qualified personnel in accordance
with local and national electrical codes and
regulations.
Overcurrent protection is required to be provided by end product
application per the supplied table.
Overcurrent protection may be provided with external fusing or via
Current Limiting, Class 2 Power Supply.
Supply wiring leads < 24 AWG shall not be spliced.
For additional product support, go to
Modifications or changes to this equipment without the expressed written approval of Banner Engineering could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received, including interference which may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at his own expense.
3
The Ethernet interface supports application protocols: TCP/IP, EtherNet/lP, Modbus TCP
4
High ambient temperature applications should use metal mounting bracket for heat dissipation.
5
IEC IP67 when correctly connected to IP67 cables with seals.
Smart Teach Human Machine Interface
ABR 7000: Windows-based SW (Barcode Manager) via Ethernet Interface
Host Mode Programming sequences sent over Serial or Ethernet TCP interfaces
Parameter Storage
Permanent memory (Flash)
Barcode Types
1-D and stacked2-DPOSTAL
•PDF417 Standard and
Micro PDF417
•
Code 128 (GS1-128)
•Code 39 (Standard and
Full ASCII)
•Code 32
•MSI
•Standard 2 of 5
•Matrix 2 of 5
•Interleaved 2 of 5
•
Codabar
•Code 93
•Pharmacode
•EAN-8/13-UPC-A/E
(including Addon 2 and
Addon 5)
•GS1 DataBar Family
•Composite
Symbologies
•Data Matrix ECC 200
(Standard, GS1 and
Direct Marking)
•
QR Code
•(Standard and Direct
Marking)
•Micro QR Code
•MAXICODE
•Aztec Code
•Australia Post
•
Royal Mail 4 State
Customer
•Kix Code
•Japan Post
•PLANET
•POSTNET
•POSTNET (+BB)
•Intelligent Mail
•Swedish Post
2.3 PC Requirements—Barcode Manager
Administrative rights are required to install the Barcode Manager software.
Operating System
Microsoft® Windows® operating system version XP SP3, 7, 8, or 10
Barcode Manager does not currently support Windows Embedded
(often used in industrial PCs and/or PLCs)
System Type
32-bit or 64-bit
Hard Drive Space
2 GB hard disk for 64-bit machines; 1 GB hard disk for 32-bit machines
Memory (RAM)
1 GB RAM
Processor
6
2.00 GHz or faster microprocessor
Screen Resolution
One 19-inch or larger monitor, optimized for 1280×1024 resolution
Third-Party Software
Web Browser: Google Chrome, Mozilla Firefox, Microsoft Internet
Explorer, Opera, etc.
Connection
100 Base-T Ethernet
2.4 Dimensions
All measurements are listed in millimeters [inches], unless noted otherwise.
6
Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and/or other countries.
Proper handling ensures that the ABR will function correctly.
The ABR is designed for use in an industrial environment. It is built to withstand vibration and shock when correctly
installed. However, it is also a precision product and before and during installation it must be handled properly to avoid
damage.
•
Do not drop the device (exceeding shock limits)
• Do not fine tune the positioning by striking the device or the bracket
•
Do not weld the device into position; this can cause electrostatic, heat, or reading window damage
• Do not spray paint near the reader; this can cause reading window damage
3.2 Mount the Reader
Note: Mount the device at a 10° to 15° angle from the target to avoid direct reflections.
1. Rotate the connector block to the desired angle.
Figure 7. Connector Block
2. If a bracket is needed, mount the device onto the bracket.
3. Select a reading distance.
The ABR 7000 manual adjustable focus models and Liquid Lens Autofocus models are both factory focused to a
precise reading distance.
• If this distance is compatible with your application, or if you have a Liquid Lens Autofocus model, you can
use the Smart Teach Interface to install the reader.
• If this distance is not compatible with your application and you have a manual focus model, use the software
setup procedure described in the Instruction Manual. See
Models
on page 46.
Advanced Setup for Manual Adjustable Focus
The following table shows the Horizontal Field of View size for these factory focused reading distances:
LensFactory Focused Reading DistanceHorizontal Field of View
6 mm85 mm (3.3 in)121 mm (4.8 in)
9 mm180 mm (7.1 in)145 mm (5.7 in)
9 mm Liquid Lens Autofocus135 mm (5.3 in)
12 mm250 mm (9.8 in)145 mm (5.7 in)
16 mm320 mm (12.6 in)132 mm (5.2 in)
7
109 mm (4.3 in)
4. Mount the device (or the device and the bracket) to the machine or equipment at the desired location. Do not tighten
the mounting screws at this time.
5.
Check the device alignment.
6. Tighten the mounting screws to secure the device (or the device and the bracket) in the aligned position.
Aim and Autofocus the Reader—Liquid Lens Autofocus Models
distances.
on page 37to perform the autofocus to optimize the reader for other
No Pitch, Tilt
or Skew
Pitch
minimize
Skew
assure at least 10º
Tilt
any angle
inside FOV
FOV
V
FOV
H
NO
ABR 7000 Series Barcode Reader
3.3 Position the Reader
The ABR is able to decode code labels at a variety of angles; however
performance.
When mounting the ABR, consider these ideal label position angles: Pitch or Skew 10° to 20° and Tilt 0°. The reader can
read a code at any tilt angle provided the code fits into the Field Of View (FOV).
Note: Because the ABR is omni-directional on the code plane, the Pitch and Skew angles have the same
significance
performance can be improved by modifying the Skew angle.
The Pitch, Skew and Tilt angles are represented in the following figure.
with respect to the code plane. However in some advanced code reading applications
significant angular distortion may degrade reading
Figure 8. Code Reading Orientation—Pitch, Tilt, and Skew Angles
Use the follow the suggestions for the best orientation:
• Position the reader to avoid the direct
for the Skew angle
• Use a Pitch or Skew angle of 0° in some cases, such as low contrast or low illumination
• Align the reader to fit linear barcodes into the horizontal FOV for best performance (because linear barcodes are
rectangular). The ABR can read labels with any tilt angle.
Figure 9. Code in FOV
reflection of the light emitted by the ABR reader. It is best to use at least 10°
Figure 10. Code Out of FOV Due to Tilt Angle
See
Reading Features
on page 81 for FOV vs. Reading Distance considerations.
The Focus Lock Label is for ABR 7000 manual focus models only.
There are five single-use focus lock labels included in the packaging that can be used to protect the focus position from
being changed after the application has been completed.
These are adhesive labels that are designed to be applied over the focus screw.
3.5 Typical Layouts
The following typical layouts refer to system hardware configurations. However, they also require the correct setup of the
software
layout. Most examples show the optional, but recommended, TCNM-ACBB1 connection box (see
Connections
configuration parameters. Dotted lines in the figures refer to optional hardware configurations within the particular
TCNM-ACBB1 Electrical
on page 21).
Note: All software configurations are made through Barcode Manager which connects to the reader
through the on-board Ethernet interface (recommended) or Serial interface.
Note: The Master/Slave Role is only significant for the Internal ID-NET Network. If your layout doesn’t use
the ID-NET network then the device’s Role is not significant and can be ignored.
3.5.1 Ethernet Connection
The Ethernet connection is possible in two different layouts. In a Point-to-Point layout the reader is connected to a local
host by using a STP-M12D-4xx cable. There is no need to use a crossover adapter because ABR incorporates an autocross
function.
Figure 11. Ethernet Point-to-Point Layout
All devices always support multiple output channels (that is, for data monitoring).
When using a Local Area Network (LAN), one or more ABR readers can be connected to the network using STP-M12D-4xx
1. Main Serial Interface (RS232 or RS422 Full-Duplex)
2. Auxiliary Serial Interface (RS232 – Data Monitor)
3. External T
rigger (for One Shot or Phase Mode)
Host
TCNM-ACBB1
ABR 7000 Series Barcode Reader
Figure 12. Ethernet Network Layout
3.5.2 Serial Connection
In this layout the data is transmitted to the Host on the main serial interface. The Ethernet interface can be used for reader
configuration by connecting a laptop computer running Barcode Manager.
Data can be transmitted on the RS232 auxiliary interface independently from the main interface selection to monitor data.
When One Shot or Phase Mode operating mode is used, the reader can be activated by an External Trigger (for example a
pulse from a photoelectric sensor) when the object enters the reading zone.
All devices always support multiple output channels (that is, for data monitoring).
3.5.3 Pass-Through
The pass-through layout allows each device working alone, to collect data from one or more pass-through input channels
and send this data plus its own on one or more different output channels.
In this way independent devices can be connected together in combinations to create multi device networks. Many devices
reading independently can send their messages through a common output channel which instead of being directed at a
Host can be collected by another device on its pass-through input channel and sent to a Host on a different output channel.
3. Main Serial Interface (RS232 or RS422 Full-Duplex)
4. Aux Serial Interface (RS232)
= Pass-Through Input channel
= Output channel
TCNM-ACBB1
ABR 7000 Series Barcode Reader
Figure 14. Pass-Through Layout
In a Pass-through layout each device supports multiple pass-through configurations to accept input from different devices
on different channels (middle reader, above). However, readers are not required to have a pass-through configuration if they
don’t need to receive data from an input channel (right reader, above). The overall data collection device always has at least
one pass-through configuration to collect the input data from the other devices and send it to the Host (left reader, above).
All devices always support multiple output channels (that is, for data monitoring).
In a Pass-through layout each device can have a different operating mode: Continuous, One Shot, Phase Mode, etc.
3.5.4 ID-NET Multidata Network (Pass-Through)
A special case of the pass-through layout allows each Slave device working alone, to collect data from one or more passthrough input channels and send this data plus its own on the ID-NET output channel to the Master.
The Slave readers are connected together using the ID-NET interface. Every Slave reader must have an ID-NET address in
the range 1-31.
The Master collects the data from its pass-through ID-NET input channel and sends it to the Host on a different output
channel.
ID-NET (up to 32 devices, max network extension of 1000 m)
3. Main Serial Interface (RS232 or RS422 Full-Duplex)
4. Aux Serial Interface (RS232)
= Pass-Through Input channel
= Output channel
TCNM-ACBB1
ABR 7000 Series Barcode Reader
Figure 15. ID-NET Multidata Layout (Pass-Through)
In a Pass-through layout each device supports multiple pass-through configurations to accept input from different devices
on different channels (Master reader, above). However, ID-NET Slave readers are not required to have a pass-through
configuration if they do not need to receive data from an input channel (right reader, above). The ID-NET Master always has
at least one pass-through
configuration to collect the ID-NET Slaves data and send it to the Host.
Note: Slave devices cannot receive data from a pass-through ID-NET input channel and Master devices
cannot send data on an ID-NET output channel.
All devices always support multiple output channels (that is, for data monitoring).
In a Pass-through layout each device can have a different operating mode: Continuous, One Shot, Phase Mode, etc.
3.5.5 ID-NET Synchronized Network
When the device is working Synchronized, the ID-NET connection is used to collect data from several readers to build a
multi-point or a multi-sided reading system; there can be one Master and up to 31 Slaves connected together.
The Slave readers are connected together using the ID-NET interface. Every slave reader must have an ID-NET address in
the range 1-31.
The Master reader is also connected to the Host on one of its communication channels. In the following examples the
RS232/RS422 main serial interface is used.
For a Master/Slave Synchronized layout the External Trigger signal is unique to the system; there is a single reading phase
and a single message from the Master reader to the Host computer. It is not necessary to bring the External Trigger signal
to all the readers.
In the Master/Slave Synchronized layout the Master operating mode can only be set to Phase Mode.
The Main and ID-NET interfaces are connected as shown in the following figures.
1. Main Serial Interface (RS232 or RS422 Full-Duplex)
2. External T
rigger
3. ID-NET (up to 16 devices - practical limit)
TCNM-ACBB1
ID-NET Synchronized
Slave #n
ID-NET Synchronized
Slave #1
ID-NET
Synchronized Master
Power
1. TCP/IP on-board Ethernet Interface
2. External T
rigger
3. ID-NET (up to 16 devices - practical limit)
Host
TCNM-ACBB1
ABR 7000 Series Barcode Reader
Figure 16. ID-NET Synchronized Layout
All devices always support multiple output channels (that is, for data monitoring).
The same
and ID-NET interfaces are connected as shown in the figure below.
configuration can be made to a Host using the on-board Ethernet interface to the Master. The TCP/IP Ethernet
3.6 Connector Descriptions
The connector pinouts and notes given in this section are for typical cabling applications.
3.6.1 Power, Communications, and I/O Connector
The ABR reader is equipped with an M12 17-pin male connector for connection to the power supply, serial interfaces, and
input/output signals. The details of the connector pins are indicated in the following table.
• Connect pin "Earth" of the TCNM-ACBB1 connection box to a good earth ground
For direct connections, connect the cable shield to the locking ring nut of the connector
•
3.6.2 Inputs
There are two opto-isolated polarity insensitive inputs available on the M12 17-pin connector of the reader: Input 1 (External
Trigger) and Input 2, a generic input. See
The electrical features of both inputs are:
INPUT| V AB | Minimum| V AB | MaximumI IN Maximum
Open0 V2 V0 mA
Closed4.5 V30 V10 mA
The relative pins on the M12 17-pin connector are:
PinFunction
1Power Supply input voltage +
2Power Supply input voltage -
3Input 2 B (polarity insensitive)
5External Trigger B (polarity insensitive)
6External Trigger A (polarity insensitive)
13Input 2 A (polarity insensitive)
Inputs
on page 29 for more details.
3.6.3 Outputs
Three general purpose non opto-isolated but short circuit protected outputs are available on the M12 17-pin connector.
The pinout is the following:
PinFunction
9Configurable
8Configurable digital output 2
16Configurable digital output 3
2Power Supply Input Voltage -
The electrical features of the three outputs are the following:
Outputs
3 NPN/PNP/Push-Pull software selectable, reverse polarity and short circuit protected outputs available (2 Opto-isolated outputs instead if using
TCNM-ACBB1, see
Maximum Current: 100 mA maximum
Output Saturation Voltage (in PNP or NPN mode): < 3 V at 100 mA
Maximum load device voltage drop (in NPN mode): 30 V
Outputs
on page 33 for specifications)
The output signals are fully programmable being determined by the configured Activation/Deactivation events, Deactivation
Timeout or a combination of the two. For further details refer to the Help On Line page for the Output Setup step in Barcode
Manager.
CAUTION: For NPN output connections, the external interface voltage (Vext) must not exceed the ABR
power supply source voltage (Vdc) otherwise correct output functioning cannot be guaranteed.
If using RS-422, but not using RX+ and RX–, connect these two to –V dc or Ground
Load
Load
Load
10-30V dc
4.5-30V dc
*
**
3
4
1
2
ABR 7000 Series Barcode Reader
3.6.5 Ethernet Connector
A Standard M12 D-Coded female connector is provided for the Ethernet connection. This interface is IEEE 802.3 10 BaseT
and IEEE 802.3u 100 BaseTx compliant.
Transmitted data (+)
Received data (+)
Transmitted data (-)
Received data (-)
3.6.6 Ethernet Interface
The Ethernet interface can be used for TCP/IP communication with a remote or local host computer by connecting the
reader to either a LAN or directly to a host PC. There is no need to use a crossover adapter since ABR incorporates an
auto-cross function.
A STP-M12D-4xx can be used to connect to a LAN.
On the ABR Ethernet interface the following communication channels are available:
•
TCP Client
• TCP Server
• UDP Channel
• FTP Client
The following Industrial Ethernet protocols are also available over the Ethernet interface:
• EtherNet/IP
• Modbus TCP Client
3.7 TCNM-ACBB1 Electrical Connections
All ABR models can be connected to a TCNM-ACBB1 connection box through the MQDEC-1703SS-DB25 accessory cable.
This cable terminates in an M12 17- pin connector on the ABR side and in a 25-pin male D-sub connector on the TCNMACBB1 side.
Make system connections through one of the TCNM-ACBB1 connection boxes because they offer the advantages of easy
connection, easy device replacement, opto-isolated outputs (Outputs 1 and 2), and filtered reference signals.
Note: If you require direct wiring to the reader, the connections are the same as shown in this section with
the exception of the digital Outputs. Direct wiring details are indicated in
Connector Descriptions
on page
16.
The table below gives the pinout of the TCNM-ACBB1 terminal block connectors. Use this pinout when the ABR is
connected by means of the TCNM-ACBB1.
O1+Output 1 + opto-isolated and polarity sensitive
O1-Output 1 - opto-isolated and polarity sensitive
O2+Output 2 + opto-isolated and polarity sensitive
O2-Output 2 - opto-isolated and polarity sensitive
Auxiliary Interface
TXAuxiliary Interface TX
RXAuxiliary Interface RX
SGNDAuxiliary Interface Reference
Shield
ShieldNetwork Cable Shield
Main Interface
RS232RS422 Full-Duplex
TXTX+
RXRX+
11
-TX-
-RX-
SGNDSGND
Important: Do not connect GND and SGND to different (external) ground references. GND and SGND are
internally connected through filtering circuitry which can be permanently damaged if subjected to voltage
drops over 0.8 V dc.
Note: To avoid electromagnetic interference when the reader is connected to a TCNM-ACBB1 connection
box, verify the jumper positions in the TCNM-ACBB1 as indicated in p/n 174477
Installation Manual
, available at
www.bannerengineering.com
.
TCNM-ACBB1
3.7.1 Power Supply
Power can be supplied to the reader through the TCNM-ACBB1 spring clamp terminal pins.
The power must be between 10 V dc and 30 V dc only.
It is recommended to connect the device CHASSIS to earth ground (Earth) by setting the appropriate jumper in the TCNM-
ACBB1 connection box. See p/n 174477
TCNM-ACBB1 Installation Manual
, available at
www.bannerengineering.com
, for
details.
3.7.2 Main Serial Interface
The signals relative to the following serial interface types are available on the TCNM-ACBB1 spring clamp terminal blocks.
The main serial interface type and its parameters (baud rate, data bits, etc.) can be defined
Manager. For more details refer to the Help On Line page of the Reading Phase step (Channels) in Barcode Manager.
Details regarding the connections and use of the interfaces are given in the following sections.
The RS232 interface is generally used for Point-to-Point connections. When it is connected to the host computer it allows
transmission of code data.
The following pins are used for RS232 interface connection:
TCNM-ACBB1Function
TX
RX
SGND
Transmit Data
Receive Data
Signal Ground
Shielded cables are recommended. The overall maximum cable length must be less than 15 m (49.2 ft).
RS422 Full-Duplex Interface
The RS422 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point
connections over longer distances (maximum 1200 m / 3940 ft) than those acceptable for RS232 communications or in
electrically noisy environments.
The TCNM-ACBB1 pinout follows:
TCNM-ACBB1Function
TX+
RX+
TXRXSGND
RS422 Transmit Data +
RS422 Receive Data +
RS422 Transmit Data RS422 Receive Data Signal Ground
Note: For applications that do not use RS422 transmission to the reader (terminal block RX+ and RXsignals), do not leave these lines floating but connect them to SGND.
3.7.3 User Interface—Serial Host
The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to
their own manual.
• The general cable type specifications
(or AWG 22) stranded flexible
It is recommend to use DeviceNet cables (drop or trunk type) to the following reference standards:
AN50325 – IEC 62026
UL STYLE 2502 80°C 30V
•
Cable Shield MUST be connected to earth ground ONLY at the Master
• NEVER use ID-NET cable shield as common reference
• The ID-NET max cable length depends on the baudrate used (see the Baudrate table, below)
• For Common Power Connections use only 2 wires (ID+ and ID-)
◦DC Voltage Power cable (Vdc – GND) should be handled as a signal cable (that is, do not put it together with
AC cable)
◦Wire dimensioning must be checked in order to avoid voltage drops greater than 0.8 Volts
◦Cable should lie down as near as possible to the ID-NET cable (avoiding wide loops between them)
Note: The default ID-NET baudrate is 500 kbps. Lower ID-NET baudrates allow longer cable lengths.
dependent; contact
Banner Engineering for
details.
ID-NET Response Time
The following figure shows the response time of the ID-NET network. This time is defined as the period between the Trigger
activation and the beginning of data transmission to the Host.
The network must be properly terminated by a 120 Ohm resistor at the first and last reader of the network. This should be
done by setting the ID-NET Termination Resistance Switch in the TCNM-ACBB1 to ON.
Figure 25. ID-NET Network Connections with Common Power Star Network
3.7.5 Auxiliary RS232 Interface
The RS232 auxiliary interface is available for Point-to-Point connections. When it is connected to the host computer it
allows transmission of code data.
The parameters relative to the auxiliary interface (baud rate, data bits, etc.) can be defined
(Channels) in Barcode Manager.
The 9-pin female auxiliary interface connector inside the TCNM-ACBB1 is the preferred connector for temporary
communication monitoring.
through the Reading Phase step
Figure 26. 9-pin female connector
If permanent system wiring is required, the following pins are used to connect the RS232 auxiliary interface:
Auxiliary Interface Receive Data
Auxiliary Interface Transmit Data
Auxiliary Interface Reference
Figure 27. RS232 Auxiliary Interface Connections
Note: Do not connect the Auxiliary Interface to the TCNM-ACBB1 spring clamp connectors and the 9-pin
connector simultaneously.
3.7.6 Inputs
There are two opto-isolated polarity insensitive inputs available on the reader: Input 1 (External Trigger) and Input 2, a
generic input.
The External Trigger can be used in One Shot Mode or in Phase Mode. Its main functions are:
Acquisition trigger in One Shot Mode
•
• Reading phase-ON/reading phase-OFF command in Phase Mode
The main functions of the general purpose Input 2 are:
• Second external trigger in Phase Mode
• Match code storage command when the Match Code option is enabled
The electrical features of both inputs are:
VAB = 30 V dc maximum
IIN = 10 mA (reader) + 12 mA (TCNM-ACBB1) maximum
The active state of these inputs are selected in software.
An anti-disturbance filter, by default, is implemented in software on both inputs. The value can be changed through the
software parameter Debounce Filter. See the Help On Line page of the Reading Phase step (Inputs) in Barcode Manager for
further details on these parameters.
These inputs are opto-isolated and can be driven by both NPN and PNP type commands.
Note: Polarity insensitive inputs assure full functionality even if pins A and B are exchanged.
The connections are indicated in the following diagrams:
External Trigger A (polarity insensitive)
External Trigger B (polarity insensitive)
Power Reference - External Trigger
The yellow Trigger LED is on when the active state of the External Trigger corresponds to ON.
External Trigger Input Connections Using ABR Power
CAUTION: Power from the Vdc/GND spring clamps is available directly to the Input Device on the +V/-V
spring clamps, and does not pass through the Power Switch (ON/OFF) inside the TCNM-ACBB1.
Disconnect the power supply when working inside the TCNM-ACBB1.