Banner ABR3009-WSU2, ABR3009-WSE2, ABR3009-WSU1, ABR3009-WSE1, ABR3106-WSU2 Instruction Manual

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ABR 3000 Series Barcode Reader

207637

Instruction Manual

Original Instructions 207637 Rev. A 28 January 2019

ABR 3000 Series Barcode Reader

Contents

1 Product Description

1.1 Models ............................................................................................................................................................................................ 4

1.2 Laser Description and Safety Information ...................................................................................................................................... 4

1.3 Features .......................................................................................................................................................................................... 5

1.3.1 Indicators ..................................................................................................................................................................................5

1.3.2 Diagnostic Indication ...............................................................................................................................................................5

1.3.3 Button ......................................................................................................................................................................................5

........................................................................................................................................................4

2 Speciﬁcations and Requirements ...................................................................................................................................6

2.1 Speciﬁcations—Reader .................................................................................................................................................................. 6

2.2

Speciﬁcations—Software ............................................................................................................................................................... 7

2.3 PC Requirements—Barcode Manager ........................................................................................................................................... 7

2.4 Dimensions ..................................................................................................................................................................................... 7

3 Installation Instructions ...................................................................................................................................................9

3.1 Handling ..........................................................................................................................................................................................9

3.2 Set the Focus ...................................................................................................................................................................................9

3.3 Mount the Reader ........................................................................................................................................................................... 9

3.4 Position the Reader ...................................................................................................................................................................... 10

3.5 Focus Lock Label—Optional ........................................................................................................................................................ 11

3.6 Typical Layouts .............................................................................................................................................................................11

3.6.1 Ethernet Connection ............................................................................................................................................................. 11

3.6.2 Serial or I/O Connections on USB Models ............................................................................................................................12

3.6.3 Pass-Through ........................................................................................................................................................................13

3.6.4 USB Connection .....................................................................................................................................................................14

3.7 Connector Descriptions ................................................................................................................................................................. 14

3.7.1 Power, Communications, and I/O Connector ....................................................................................................................... 14

3.7.2 Inputs ......................................................................................................................................................................................16

3.7.3 Outputs ...................................................................................................................................................................................16

3.7.4 Wiring .................................................................................................................................................................................... 18

3.7.5 Ethernet Connector ............................................................................................................................................................... 19

3.7.6 Ethernet Interface ..................................................................................................................................................................20

3.8 TCNM-ACBB1 Electrical Connections ......................................................................................................................................... 20

3.8.1 Power Supply ........................................................................................................................................................................ 21

3.8.2 Main Serial Interface ..............................................................................................................................................................21

3.8.3 User Interface—Serial Host ...................................................................................................................................................22

3.8.4 Inputs .....................................................................................................................................................................................22

3.8.5 Outputs ..................................................................................................................................................................................25

4 Smart Teach Interface .................................................................................................................................................. 28

4.1 Test Mode .....................................................................................................................................................................................28

4.2 Focus/Aiming .................................................................................................................................................................................29

4.3 Setup .............................................................................................................................................................................................29

4.4 Learn .............................................................................................................................................................................................30

5 Getting Started ............................................................................................................................................................. 31

5.1 Install Barcode Manager ...............................................................................................................................................................31

5.1.1 Connect to Barcode Manager ...............................................................................................................................................31

5.2 Ethernet Device Discovery ............................................................................................................................................................31

5.3 USB Device Discovery ..................................................................................................................................................................32

5.4 Serial Device Discovery ................................................................................................................................................................ 33

6 Device Conﬁguration

6.1 Automatic Setup ........................................................................................................................................................................... 35

6.2 Advanced Setup for Manual Adjustable Focus Models ............................................................................................................... 36

6.3 Reading Phase ..............................................................................................................................................................................38

6.4 Good Read Setup ......................................................................................................................................................................... 39

6.5 Data Formatting ............................................................................................................................................................................ 40

6.5.1 USB-HID (Keyboard Wedge) Conﬁgurations ......................................................................................................................... 41

6.6 Output Setup ................................................................................................................................................................................ 43

6.7 Fine-Tuning Examples ................................................................................................................................................................... 43

6.7.1 Under-Exposure .................................................................................................................................................................... 43

6.7.2 Over-Exposure ...................................................................................................................................................................... 44

6.7.3 Code Moving Out of the FOV ................................................................................................................................................45

.................................................................................................................................................... 35

7 Advanced Reader Conﬁguration .................................................................................................................................. 47

7.1 Host Mode Programming

............................................................................................................................................................. 47

8 Industrial Ethernet Overview .........................................................................................................................................48

8.1 Industrial Ethernet Setup in Barcode Manager .............................................................................................................................48

ABR 3000 Series Barcode Reader

8.1.1 Set the Industrial Ethernet Protocol (EtherNet/IP, Modbus/TCP) .......................................................................................... 48

8.1.2 Industrial Ethernet Reading Phase Control

8.1.3 Industrial Ethernet Reading Phase Acquisition Control ........................................................................................................ 50

8.1.4 Industrial Ethernet Digital Output Control ............................................................................................................................. 50

8.1.5 Digital Input Echo to Industrial Ethernet ................................................................................................................................51

8.1.6 Transmitting Output Data Messages Using Industrial Ethernet ............................................................................................52

8.2 EtherNet/IP ................................................................................................................................................................................... 53

8.2.1 ABR Assembly Object Descriptions ......................................................................................................................................53

8.2.2 Conﬁguring the ABR for Ethernet/IP in Barcode Manager ....................................................................................................56

8.2.3 ABR Series EDS File Installation in Studio 5000 Logix Designer Software ...........................................................................57

8.2.4 ABR Series Manual Installation in Studio 5000 Logix Designer Software ............................................................................ 62

8.2.5 ABR Series AOI Installation in Logix Designer Software .......................................................................................................63

8.2.6 AOI Data Description .............................................................................................................................................................66

8.3 Modbus/TCP .................................................................................................................................................................................67

8.3.1 ABR Output Message Data ................................................................................................................................................... 68

8.3.2 Conﬁgure the ABR for Modbus/TCP in Barcode Manager ................................................................................................... 68

9 Reading Features

9.1 FOV Calculation ............................................................................................................................................................................ 70

9.2 Global FOV Diagrams ................................................................................................................................................................... 70

9.2.1 ABR3009-xxxx WVGA Models ...............................................................................................................................................71

9.2.2 ABR3106-xxxx 1.2 MP Models ............................................................................................................................................. 72

9.3 Reading Diagrams ........................................................................................................................................................................ 72

9.3.1 ABR3009-xxxx WVGA Models 1D Codes ..............................................................................................................................73

9.3.2 ABR3009-xxxx WVGA Models 2D Codes ..............................................................................................................................77

9.3.3 ABR3106-WSxx 1.2 MP Models 1D Codes ........................................................................................................................... 80

9.3.4 ABR3106-WSxx 1.2 MP Models 2D Codes ........................................................................................................................... 85

9.3.5 ABR3106-WPxx 1.2 MP + Polarzied Models 1D Codes ........................................................................................................ 88

9.3.6 ABR3106-WPxx 1.2 MP + Polarized Models 2D Codes ........................................................................................................ 91

9.4 Maximum Line Speed and Exposure Calculations .......................................................................................................................93

......................................................................................................................................................... 70

........................................................................................................................... 48

10 PPI (Pixels Per Inch) Setup Chart ............................................................................................................................... 96

11 Application Examples .................................................................................................................................................98

11.1 Document Handling .................................................................................................................................................................... 98

11.2 Deformed or Overprinted Code Reading ....................................................................................................................................98

11.3 Ink-Jet Printing Technology ........................................................................................................................................................99

11.4 Laser Marking/Etching Technology ............................................................................................................................................ 99

11.5 Short Distance Code Reading on Reﬂective

and/or Colored Surfaces .......................................................................................99

12 Troubleshooting ........................................................................................................................................................100

13 Accessories ............................................................................................................................................................... 102

13.1 Brackets ....................................................................................................................................................................................102

13.2 Cordsets .................................................................................................................................................................................... 102

13.3 Trigger Kit ................................................................................................................................................................................. 104

13.4 Connection Boxes and Power Supply Boxes ...........................................................................................................................104

14 Product Support and Maintenance .......................................................................................................................... 105

14.1 Repairs ......................................................................................................................................................................................105

14.2 Maintenance ............................................................................................................................................................................. 105

14.2.1 Clean the Reader ...............................................................................................................................................................105

14.2.2 Update the Software and Firmware ................................................................................................................................... 105

14.2.3 Update the Firmware .........................................................................................................................................................105

14.3 Reset the Reader to the Factory Default Environment (Optional) .............................................................................................106

14.4 Contact Us .................................................................................................................................................................................106

14.5 Banner Engineering Corp. Limited Warranty ............................................................................................................................ 108

15 Glossary ....................................................................................................................................................................109

ABR 3000 Series Barcode Reader

1 Product Description

Imager-based barcode reader with superior decoding capability in a compact housing

• Powerful decoding capability to read even

difﬁcult 1D and 2D codes

• Ultra-compact metal housing for industrial environments

• Quick

conﬁguration with push buttons or software interface

• Available in multiple resolutions and with USB or Ethernet communications

• Integrated LED lighting and easy focus adjustment in one package for maximum application

ﬂexibility

• Green "good-read" feedback spotlight and beeper for easy monitoring

•

Embedded webserver interface for monitoring images and statistics over any network

WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury

or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or deenergized sensor output condition.

1.1 Models

Table 1: ABR 3000 Models

Model Resolution Lens Lighting Options Communications Codes

ABR3009-WSU2

ABR3009-WSE2 Serial/Ethernet 1D and 2D

ABR3009-WSU1 Serial/USB 1D

ABR3009-WSE1 Serial/Ethernet 1D

ABR3106-WSU2

ABR3106-WSE2 Serial/Ethernet 1D and 2D

ABR3106-WSU1 Serial/USB 1D

ABR3106-WSE1 Serial/Ethernet 1D

ABR3106-WPU2

ABR3106-WPE2 Serial/Ethernet 1D and 2D

WVGA

(752 × 480

pixels)

1.2 MP

(1280 × 960

pixels)

9 mm, manual focus

Standard

White

6 mm, manual focus

Polarized

Serial/USB 1D and 2D

1.2 Laser Description and Safety Information

All ABR 3000 contain one aiming laser source used to position the reader. Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light. The laser beam can be switched on or off through a software command.

These products conform to the applicable requirements of IEC 60825-1 and comply with 21 CFR 1040.10 except for deviations pursuant to Laser Notice N° 50, date June 24, 2007. This product is classiﬁed as a Class 1 M laser product according to IEC 60825-1 regulations.

CAUTION: Use of controls or adjustments or performance of procedures other than those herein may result in hazardous radiation exposure. Do not attempt to disassemble this sensor for repair. A defective unit must be returned to the manufacturer.

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speciﬁed

ABR 3000 Series Barcode Reader

Class 1 lasers are lasers that are safe under reasonably foreseeable conditions of operation, including the use of optical instruments for intrabeam viewing.

1.3 Features

1. Smart Teach Interface

2. Ethernet Connection LED

3. Power LED

4. Button

5. Internal Illuminators

6. Good Read LED (green)

7. Lens

8. Aiming System Laser Source

Figure 1. Models with Serial and Ethernet

1.3.1 Indicators

9. Focus Adjustment Screw

10. Ethernet Cable

11. Power - Serial - I/O Cable

Indicator Color LED Status During Normal Operation

1 Power Blue Indicates connection to the power supply

2 Ethernet Connection Amber Indicates connection to the Ethernet network

Figure 2. Models with Serial and USB

READY/Learn

GOOD/Setup

TRIGGER/Focus (Aim)

COM/Test

Figure 3. Indicators—Top of Device

During the reader startup, all of the LEDs turn on for one second.

See

Smart Teach Interface

on page 28 for the colors and meanings of the ﬁve LEDs when the reader is in Smart Teach mode.

STATUS

1.3.2 Diagnostic Indication

The

Status and Ready LEDs blink simultaneously to signal the presence of an error. Diagnostic message transmission on interfaces can be enabled to provide details about speciﬁc error conditions. See the Diagnostic Error Conditions chart in the Diagnostic page of Barcode Manager.

Figure 4. Diagnostic Indicators

Green Ready

Green Reading successful

Amber

Red No read result

Reading in progress. Do not trigger a new reading attempt until the current attempt ﬁnishes

Active result output transmission on the Main serial or USB ports

1.3.3 Button

Use the button for the Smart Teach interface for quick installation without using a PC. The button can be disabled or reconﬁgured to perform additional functions from Barcode Manager.

Smart Teach Interface

See

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on page 28.

ABR 3000 Series Barcode Reader

Speciﬁcations and Requirements

2.1 Speciﬁcations—Reader

Supply Voltage

5 V dc to 30 V dc 10 V dc to 30 V dc with TCNM-ACBB1

Consumption

0.4 A maximum at 5 V dc

0.1 A maximum at 30 V dc

Communication Interface

Main RS232 or RS422 full duplex: 2400 bit/s to 115200 bit/s USB: USB 2.0 Hi-Speed Ethernet2: 10/100 Mbit/s

Inputs

Input 1 (External Trigger) and Input 2: Protected against short-circuits (opto-isolated, polarity insensitive, and PNP only when connected through TCNM-ACBB1, see Maximum voltage: 30 V dc Maximum input current: 3.5 mA

Outputs

2 NPN/PNP/Push-Pull software selectable, reverse polarity and short circuit protected outputs available (2 Opto-isolated outputs instead if using TCNM-ACBB1, see Maximum Current: 100 mA maximum continuous or 145 mA pulsed Output Saturation Voltage (in PNP or NPN mode): < 1.7 V at 100 mA Maximum load device voltage drop (in NPN mode): 30 V

Optical Features

Image Sensor: CMOS sensor with Global Shutter

Image Format 752 × 480 1280 × 960

Frame Rate 57 frames/second 36 frames/second

Focus Range Factory calibrated positions (mm)

Tilt: 0° to 360° within vertical FOV LED Safety: LED emission according to EN 62471 Laser Safety (Aiming source): IEC60825-1 2007 Lighting System: Internal Illuminator Aiming System: Laser Indicator

Inputs

on page 22 for speciﬁcations)

Outputs

on page 25 for speciﬁcations)

WVGA 1.2 MP

45 - 70 - 125 45 - 80 - 125

Construction

Aluminum

Weight in grams (ounces)

Serial and USB: 117 (4.1) with cable Serial and Ethernet: 200 (7.1) with cable

Operating Conditions

Operating Temperature: 0 °C to +45 °C (+32 °F to +113 °F) Storage Temperature: –20 °C to +70 °C (–4 °F to +158 °F) 90% maximum relative humidity (non-condensing)

Vibration Resistance EN 60068-2-6

14 mm at 2 to 10 Hz; 1.5 mm at 13 to 55 Hz; 2 a (a), 70 to 500 Hz; 2 hours on each axis

Shock Resistance EN 60068-2-27

30 g; 11 ms; 3 shocks up and 3 down on each axis

Bump Resistance EN 60068-2-29

30g; 6 ms; 5000 bumps up and 5000 down on each axis

Environmental Rating

IEC IP65

Required Overcurrent Protection

WARNING: Electrical connections must be made by qualiﬁed personnel in accordance with local and national electrical codes and regulations.

Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to

Supply Wiring (AWG) Required Overcurrent Protection (Amps)

20 5.0

22 3.0

24 2.0

26 1.0

28 0.8

30 0.5

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Indicators

Power LED Ready, Good, Trigger, Com, Status LED Ethernet Network LED Green Spot LED

Other

Smart Teach button (conﬁgurable via Barcode Manager), beeper

The Ethernet interface supports application protocols: TCP/IP, EtherNet/lP, Modbus TCP

Three factory calibrated positions; continuous focus range for ﬁne tuning

High ambient temperature applications should use metal mounting bracket for heat dissipation.

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Certiﬁcations

ABR 3000 Series Barcode Reader

FCC Statement

Modiﬁcations or changes to this equipment without the expressed written approval of Banner Engineering could void the authority to use the equipment. This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful

interference, and (2) this device must accept any interference received, including interference which may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are

designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

2.2 Speciﬁcations—Software

Operating Mode

Continuous, One Shot, Phase Mode

Conﬁguration Methods

Smart Teach Human Machine Interface ABR 3000: Windows-based SW (Barcode Manager) via Ethernet, USB, or Serial Interface Host Mode Programming sequences sent over Serial or Ethernet TCP interfaces

Parameter Storage

Permanent memory (Flash)

Barcode Types

1-D and stacked 2-D POSTAL

• PDF417 Standard and Micro PDF417

•

Code 128 (GS1-128)

• Code 39 (Standard and Full ASCII)

• Code 32

• MSI

• Standard 2 of 5

• Matrix 2 of 5

• Interleaved 2 of 5

•

Codabar

• Code 93

• Pharmacode

• EAN-8/13-UPC-A/E (including Addon 2 and Addon 5)

• GS1 DataBar Family

• Composite Symbologies

• Data Matrix ECC 200 (Standard, GS1 and Direct Marking)

•

QR Code

• (Standard and Direct Marking)

• Micro QR Code

• MAXICODE

• Aztec Code

• Australia Post

•

Royal Mail 4 State Customer

• Kix Code

• Japan Post

• PLANET

• POSTNET

• POSTNET (+BB)

• Intelligent Mail

• Swedish Post

2.3 PC Requirements—Barcode Manager

Administrative rights are required to install the Barcode Manager software.

Operating System

Microsoft® Windows® operating system version XP SP3 Barcode Manager does not currently support Windows Embedded (often used in industrial PCs and/or PLCs)

System Type

32-bit or 64-bit

Hard Drive Space

2 GB hard disk for 64-bit machines; 1 GB hard disk for 32-bit machines

Memory (RAM)

1 GB RAM

, 7, 8, or 10

Processor

2.00 GHz or faster microprocessor

Screen Resolution

One 19-inch or larger monitor, optimized for 1280×1024 resolution

Third-Party Software

Web Browser: Google Chrome, Mozilla Firefox, Microsoft Internet Explorer, Opera, etc.

Connection

100 Base-T Ethernet

2.4 Dimensions

All measurements are listed in millimeters [inches], unless noted otherwise.

Windows XP is not compatible with ABR USB models.

Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and/or other countries.

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ABR 3000 Series Barcode Reader

Figure 5. Overall Dimensions of ABR 3000 Ethernet Models

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Figure 6. Overall Dimensions of ABR 3000 USB Models

ABR 3000 Series Barcode Reader

3 Installation Instructions

3.1 Handling

Proper handling ensures that the ABR will function correctly. The ABR is designed for use in an industrial environment. It is built to withstand vibration and shock when correctly

installed. However, it is also a precision product and before and during installation it must be handled properly to avoid damage.

•

Do not drop the device (exceeding shock limits)

• Do not ﬁne tune the positioning by striking the device or the bracket

•

Do not weld the device into position; this can cause electrostatic, heat, or reading window damage

• Do not spray paint near the reader; this can cause reading window damage

3.2 Set the Focus

The reader is factory-calibrated at three focus positions (45 mm, 70 mm, and 125 mm for WVGA models; 45 mm, 80 mm, and 125 mm for 1.2 MP models). The focus range is continuous to provide can select a focus position different than these three positions.

1. Determine the focus position needed for your application. The following tables show the reading ranges at the three focus positions for Code 128 (1D) and Data Matrix (2D) 10 mil resolution codes.

Table 2: WVGA Models

Focus Position (mm) Horizontal Field of View

45 38 mm (1.5 in) 30 mm to 80 mm (1.2 in to 3.1 in) 25 mm to 70 mm (1.0 in to 2.8 in)

70 56 mm (2.2 in) 60 mm to 125 mm ( 2.4 in to 4.9 in) 45 mm to 100 mm (1.8 in to 3.9 in)

125 95 mm (3.7 in) 95 mm to 155 mm ( 3.7 in to 6.1 in) 65 mm to 120 mm (2.6 in to 4.7 in)

Table 3: 1.2 MP Models

Focus Position (mm) Horizontal Field of View

45 52 mm (2.0 in) 25 mm to 90 mm (1.0 in to 3.5 in) 30 mm to 65 mm (1.2 in to 2.6 in)

80 86 mm (3.4 in) 65 mm to 145 mm (2.6 in to 5.7 in) 55 mm to 105 mm (2.2 in to 4.1 in)

125 130 mm (5.1 in) 105 mm to 180 mm (4.1 in to 7.1 in) 80 mm to 125 mm (3.1 in to 4.9 in)

2. Using a 2.5 mm hex key, rotate the focus ring at the back of the reader to one of the three pre-calibrated distances or to the desired distanced according to your application.

ﬁne-tuning for your application. This means you

Reading Range (Depth of Field)

1D 2D

Reading Range (Depth of Field)

1D 2D

CAUTION: Do not rotate the focus ring beyond the focus scale limits; damage to the focus mechanism can occur.

Refer to the Reading Diagrams in focus positions for Code 128 (1D) and Data Matrix (2D) codes.

3.3 Mount the Reader

Note: Mount the device at a 10° to 15° angle from the target to avoid direct reﬂections.

1. If a bracket is needed, mount the device onto the bracket. Mount the device (or the device and the bracket) to the machine or equipment at the desired location. Do not tighten

2. the mounting screws at this time.

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Reading Diagrams

on page 72 which show the reading ranges at the different

No Pitch, Tilt

or Skew

Pitch

minimize

Skew

assure at least 10º

Tilt

any angle

inside FOV

FOV

ABR 3000 Series Barcode Reader

3. Check the device alignment. Tighten the mounting screws to secure the device (or the device and the bracket) in the aligned position.

3.4 Position the Reader

The ABR is able to decode code labels at a variety of angles; however signiﬁcant angular distortion may degrade reading performance.

When mounting the ABR, consider these ideal label position angles: Pitch or Skew 10° to 20° and Tilt 0°. The reader can read a code at any tilt angle provided the code ﬁts into the Field Of View (FOV).

Note: Because the ABR is omni-directional on the code plane, the Pitch and Skew angles have the same

signiﬁcance

performance can be improved by modifying the Skew angle.

The Pitch, Skew and Tilt angles are represented in the following ﬁgure.

with respect to the code plane. However in some advanced code reading applications

Use the follow the suggestions for the best orientation:

See

Figure 7. Code Reading Orientation—Pitch, Tilt, and Skew Angles

• Position the reader to avoid the direct for the Skew angle

• Use a Pitch or Skew angle of 0° in some cases, such as low contrast or low illumination

• Align the reader to ﬁt linear barcodes into the horizontal FOV for best performance (because linear barcodes are rectangular). The ABR can read labels with any tilt angle.

reﬂection of the light emitted by the ABR reader. It is best to use at least 10°

Figure 9. Code Out of FOV Due to Tilt Angle

Reading Features

Figure 8. Code in FOV

on page 70 for FOV vs. Reading Distance considerations.

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ABR 3000 Series Barcode Reader

3.5 Focus Lock Label—Optional

There are being changed after the application has been completed.

These are adhesive labels that are designed to be applied over the focus screw.

ﬁve single-use focus lock labels included in the packaging that can be used to protect the focus position from

Figure 10. Focus Lock Label

3.6 Typical Layouts

The following typical layouts refer to system hardware conﬁgurations. However, they also require the correct setup of the software conﬁguration parameters. Dotted lines in the ﬁgures refer to optional hardware conﬁgurations within the particular layout. Most examples show the optional, but recommended, TCNM-ACBB1 connection box (see

Connections

on page 20).

Important: When using a TCNM-ACBB1 with an ABR 3000:

•

The Input setting Line Type must be set to PNP

• The Trigger and Input 2 indicator LED's are not functional in the TCNM-ACBB1 box

• Any input signals to the TCNM-ACBB1 must be PNP current sourcing signals

TCNM-ACBB1 Electrical

Important: ABR 3000 readers do not have auxiliary serial interfaces. Therefore neither data monitoring nor

conﬁguration can be performed through this interface.

device ABR 3000 readers can be conﬁgured in Barcode Manager through the Ethernet, Main Serial, or USB

interfaces depending on the reader model.

3.6.1 Ethernet Connection

The Ethernet connection is possible in two different layouts. In a Point-to-Point layout the reader is connected to a local host by using a STP-M12D-4xx cable. There is no need to use a crossover adapter because ABR incorporates an autocross function.

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STP-M12D-4xx

Host

MQDEC-1703SS-DB25

ABR

TCNM-ACBB1







External Power and I/O

Accessories

1. Ethernet Interface

Main Serial Interface

3. External Trigger (for One Shot or Phase Mode)

Switch

Host

Power

TCNM-ACBB1

STP-M12D-4xx

ABR







1. Ethernet Interface

2. Main Serial Interface (Data Monitor)

3. External T

rigger (for One Shot or Phase Mode)

MQDEC-1703SS-DB25

ABR 3000 Series Barcode Reader

Figure 11. Ethernet Point-to-Point Layout

When using a Local Area Network (LAN), one or more ABR readers can be connected to the network using STP-M12D-4xx cables.

3.6.2 Serial or I/O Connections on USB Models

The CSB-M121701USB02M121702 accessory Y-cable allows the USB interface to be used with input/output signals between the ABR 3000 reader and the I/O devices.

To connect the system in a Serial point-to-point conﬁguration using a connection box, you need the hardware indicated in

Figure 13

ABR power and I/O device connections take place through the TCNM-ACBB1 connection box using the MQDEC-1703SSDB25 accessory cable.

If a connection box is not used, the MQDEC-1703SS-DB25 cable could be replaced with a MQDC2S-17xx cable to wire to the I/O devices directly. In this case the I/O will be referenced to ground, which is connected to both the USB and I/O side of the Y connector.

When One Shot or Phase Mode operating mode is used, the reader can be activated by an External Trigger (for example a pulse from a photoelectric sensor) when the object enters its reading zone.

on page 13. In this layout, the data is transmitted to the Host from the ABR main serial interface.

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Figure 12. Ethernet Network Layout

ABR

Host

CSB-M121701USB02M121702

10-30 Vdc

External Power for ABR

and I/O Accessories

MQDEC-1703SS-DB25

TCNM-ACBB1

Installer’s PC









1. Main Serial Interface (RS232 or RS422 Full-Duplex)

2. Optional

Outputs

3. External Trigger (for One Shot or Phase Mode)

4. USB interface for monitoring and programming; can be removed after installation

STP-M12D-4xx

MQDEC-1703SS-DB25

Alone Alone Alone

#2 #3

Phase

Mode

Continuous

Mode

External

Trigger

Host

Switch

Power















1. Ethernet TCP/IP Server 1

2. Ethernet TCP/IP Server 2

3. Main Serial Interface (RS232 or RS422 Full-Duplex)

4. Aux Serial Interface (RS232) = Pass-Through Input channel = Output channel

TCNM-ACBB1

ABR 3000 Series Barcode Reader

Figure 13. Serial Interface Point-to-Point Layout for USB Models

All devices always support multiple output channels (that is, for data monitoring).

3.6.3 Pass-Through

The pass-through layout allows each device working alone, to collect data from one or more pass-through input channels and send this data plus its own on one or more different output channels.

In this way independent devices can be connected together in combinations to create multi device networks. Many devices reading independently can send their messages through a common output channel which instead of being directed at a Host can be collected by another device on its pass-through input channel and sent to a Host on a different output channel.

In a Pass-through layout each device supports multiple pass-through conﬁgurations to accept input from different devices on different channels (middle reader, above). However, readers are not required to have a pass-through conﬁguration if they

don’t need to receive data from an input channel (right reader, above). The overall data collection device always has at least one pass-through conﬁguration to collect the input data from the other devices and send it to the Host (left reader, above).

All devices always support multiple output channels (that is, for data monitoring). In a Pass-through layout each device can have a different operating mode: Continuous, One Shot, Phase Mode, etc.

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Figure 14. Pass-Through Layout

MQDEC-1703SS-USB

ABR

Host

ABR

MQDEC-1703SS-USB

USB Hub

ABR 3000 Series Barcode Reader

3.6.4 USB Connection

For ABR 3000 models, the USB connection is possible in different layouts.

Figure 15. USB Point-to-Point Layout

Note: USB-HID (Keyboard Wedge) conﬁgurations can also be made through this interface. See

(Keyboard Wedge) Conﬁgurations

One or more ABR 3000 USB models can be connected to a USB Hub. The HUB must be able to supply 500 mA to each port.

on page 41.

Figure 16. USB Layout to Hub

USB-HID

3.7 Connector Descriptions

The connector pinouts and notes given in this section are for typical cabling applications.

3.7.1 Power, Communications, and I/O Connector

The ABR reader is equipped with an M12 17-pin male connector for connection to the power supply, serial interfaces and input/output signals. The details of the connector pins are indicated in the following table.

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ABR 3000 Series Barcode Reader

Figure 17. M12 17-pin male COM, I/O and Power Connector

Table 4: Power and I/O Pinouts for MQDC2S-17xx

Pin Wire Color Description

1 Brown Power Supply Input Voltage +

2 Blue Power Supply Input Voltage -

3 White not connected

4 Green not connected

5 Pink Reserved

6 Yellow External Trigger (referenced to GND)

7 Black USB Data+

Gray Output 2 (referenced to GND)

Red Output 1 (referenced to GND)

13 White/Green Input Signal 2 (referenced to GND)

14 Brown/Green not connected

15 White/Yellow USB Data -

16 Yellow/Brown not connected

Shield n/a Cable shield connected to chassis and 17-pin connector shell

RS232 Main Serial

RS422 FD Main Serial Interface

Interface

10 Violet - RX-

11 Gray/Pink RX RX+9

12 Red/Blue - TX-

17 White/Gray TX TX+

If using a TCNM-ACBB1 connection box, connect the reader using cable MQDEC-1703SS-DB25 and for wiring details, see

TCNM-ACBB1 Electrical Connections

For Ethernet models, use Cat 5e or superior M12 D-code cables, such as STP-M12D-4xx. To meet EMC requirements:

• Connect the reader chassis to the plant earth ground by means of a ﬂat copper braid shorter than 100 mm

•

Conect pin "Earth" of the TCNM-ACBB1 connection box to a good earth ground

If using the USB interface without Banner accessory cables, EMC compliance requires USB data and power signals to originate from the same

source (computer). Maximum USB cable length from M12 17-pin connector is 2 meters. Incorrect disconnection can result in damage to the USB hub.

Referenced to GND; Outputs become opto-isolated and polarity sensitive when connected through the TCNM-ACBB1 connection box. For details, see see

If using RS422, do not leave ﬂoating. For details, see

TCNM-ACBB1 Electrical Connections

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on page 20.

RS422 Full-Duplex Interface

on page 22.

ABR 3000 Series Barcode Reader

3.7.2 Inputs

There are two non opto-isolated inputs available on the M12 17-pin connector of the reader: Input 1 (External Trigger) and Input 2, a generic input.

The electrical features of both inputs are:

INPUT VIN Minimum VIN Maximum IIN Maximum

NPN

PNP

OFF

ON 0 V 2.5 V 0.3 mA

OFF

ON 4 V 30 V 3.5 mA

The relative pins on the M12 17-pin connector are:

Pin Name Function

2 GND Power Supply Input Voltage -

6 I1A External Trigger (referenced to GND)

13 I2A Input Signal 2 (referenced to GND)

4 V 30 V 0 mA

0 V 2.5 V 0 mA

3.7.3 Outputs

Two general purpose non opto-isolated but short circuit protected outputs are available on the M12 17-pin connector of the reader.

The electrical features of the two outputs are the following:

Outputs

The pinout is the following:

Pin Name Function

2 GND Power Supply Input Voltage -

8 O2 Output 2 (referenced to GND)

9 O1 Output 1 (referenced to GND)

The output signals are fully programmable being determined by the conﬁgured Activation/Deactivation events, Deactivation Timeout or a combination of the two. For further details refer to the Help On Line page for the Output Setup step in Barcode Manager.

Outputs

on page 25 for speciﬁcations)

The OFF state is guaranteed even if the input is ﬂoating.

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Power to Output Output device Signal

Output device Reference

Output 1 Device

Power to Output Output device Signal

Output device Reference

Output 2 Device

Power to Output device

Output device Reference

Output 1 Device

Output Signal

Power to Output device

Output device Reference

Output 2 Device

Output Signal

ABR 3000 Series Barcode Reader

Figure 18. PNP Output Connection

Figure 19. NPN Output Connection

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Output 1 *

Output 2 *

Not Connected

Trigger Input *

Not Connected

Input 2 *

Not Connected

MAIN RS-232 TX (RS-422 TX+)

MAIN RS-232 RX (RS-422 RX+)**

MAIN RS-422 TX –

MAIN RS-422 RX – **

USB Data +

USB Data –

–

1 – BN 2

– BU 3 – WH 4 – GN 5 – PK 6 – YE 7 – BK 8 – GY 9 – RD 10 – VT 11 – GY/PK 12 – RD/BU 13 – WH/GN 14 – BN/GN 15 – WH/YE 16 – YE/BN 17 – WH/GY

ABR3000

Input Power Supply

This is a typical example. Applications may vary.

Input and Output Line Types set to PNP in Barcode Manager

If using RS-422, but not using RX+ and RX–, connect these two to –V dc or Ground

Load

5-30V dc

4-30V dc

ABR 3000 Series Barcode Reader

3.7.4 Wiring

Figure 20. PNP Inputs and Outputs

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Output 1 *

Output 2 *

Not Connected

Trigger Input *

Not Connected

Input 2 *

Not Connected

MAIN RS-232 TX (RS-422 TX+)

MAIN RS-232 RX (RS-422 RX+)**

MAIN RS-422 TX –

MAIN RS-422 RX – **

USB Data +

USB Data –

–

1 – BN 2

– BU 3 – WH 4 – GN 5 – PK 6 – YE 7 – BK 8 – GY 9 – RD 10 – VT 11 – GY/PK 12 – RD/BU 13 – WH/GN 14 – BN/GN 15 – WH/YE 16 – YE/BN 17 – WH/GY

ABR3000

This is a typical example. Applications may vary.

Input and Output Line Types set to NPN in Barcode Manager

If using RS-422, but not using RX+ and RX–, connect these two to –V dc or Ground

Load

5-30V dc

ABR 3000 Series Barcode Reader

3.7.5 Ethernet Connector

A Standard M12 D-Coded female connector is provided for the Ethernet connection. This interface is IEEE 802.3 10 BaseT and IEEE 802.3u 100 BaseTx compliant.

Figure 22. M12 D-Coded Female Ethernet Network Connector

Figure 21. NPN Inputs and Outputs

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ABR 3000 Series Barcode Reader

Pin Name Function

1 2 3 4

TX + RX + TX RX -

Transmitted data (+) Received data (+) Transmitted data (-) Received data (-)

3.7.6 Ethernet Interface

The Ethernet interface can be used for TCP/IP communication with a remote or local host computer by connecting the reader to either a LAN or directly to a host PC. There is no need to use a crossover adapter since ABR incorporates an auto-cross function.

A STP-M12D-4xx can be used to connect to a LAN. On the ABR Ethernet interface the following communication channels are available:

•

TCP Client

• TCP Server

• UDP Channel

• FTP Client

The following Industrial Ethernet protocols are also available over the Ethernet interface:

• EtherNet/IP

• Modbus TCP Client

3.8 TCNM-ACBB1 Electrical Connections

All ABR models can be connected to a TCNM-ACBB1 connection box through the MQDEC-1703SS-DB25 accessory cable. This cable terminates in an M12 17- pin connector on the ABR side and in a 25-pin male D-sub connector on the TCNMACBB1 side.

Make system connections through one of the TCNM-ACBB1 connection boxes because they offer the advantages of easy connection, easy device replacement, opto-isolated outputs (Outputs 1 and 2), and ﬁltered reference signals.

Use this pinout only when the ABR is connected to the TCNM-ACBB1 by means of the MQDEC-1703SS-DB25 accessory cable.

When using a TCNM-ACBB1 with an ABR 3000:

•

The Input setting Line Type must be set to PNP

• The Trigger and Input 2 indicator LED's are not functional in the TCNM-ACBB1 box

• Any input signals to the TCNM-ACBB1 must be PNP current sourcing signals

Vdc Power Supply Input Voltage +

GND Power Supply Input Voltage -

Earth Protection Earth Ground

+V Power Source – External Trigger

I1A External Trigger A (polarity insensitive)

I1B External Trigger B (polarity insensitive)

-V Power Reference – External Trigger

+V Power Source – Inputs

I2A Input 2 A (polarity insensitive)

I2B Input 2 B (polarity insensitive)

-V Power Reference – Inputs

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TCNM-ACBB1 Terminal Block Connectors

Input Power

Inputs

ABR 3000 Series Barcode Reader

TCNM-ACBB1 Terminal Block Connectors

Outputs

+V Power Source - Outputs

-V Power Reference - Outputs

O1+ Output 1 + opto-isolated and polarity sensitive

O1- Output 1 - opto-isolated and polarity sensitive

O2+ Output 2 + opto-isolated and polarity sensitive

O2- Output 2 - opto-isolated and polarity sensitive

Shield

Shield Cable shield connected to chassis and 17-pin connector shell

Main Interface

RS232 RS422 Full-Duplex

TX TX+

RX RX+

- TX-

- RX-

SGND SGND

Important: Do not connect GND and SGND to different (external) ground references. GND and SGND are internally connected through ﬁltering circuitry which can be permanently damaged if subjected to voltage drops over 0.8 V dc.

3.8.1 Power Supply

Power can be supplied to the reader through the TCNM-ACBB1 spring clamp terminal pins. The power must be between 10 V dc and 30 V dc only. It is recommended to connect the device CHASSIS to earth ground (Earth) by setting the appropriate jumper in the TCNM-

ACBB1 connection box. See p/n 174477

TCNM-ACBB1 Installation Manual

, available at

www.bannerengineering.com

, for

details.

3.8.2 Main Serial Interface

The signals relative to the following serial interface types are available on the TCNM-ACBB1 spring clamp terminal blocks. The main serial interface type and its parameters (baud rate, data bits, etc.) can be deﬁned by the user via Barcode

Manager. For more details refer to the Help On Line page of the Reading Phase step (Channels) in Barcode Manager. Details regarding the connections and use of the interfaces are given in the following sections.

RS232 Interface

The RS232 interface is generally used for Point-to-Point connections. When it is connected to the host computer it allows transmission of code data.

The following pins are used for RS232 interface connection:

TCNM-ACBB1 Function

RX SGND

Transmit Data

Receive Data Signal Ground

Do not leave ﬂoating. See

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RS422 Full-Duplex Interface

on page 22 for connection details.

9 6

2514

ABR 3000 Series Barcode Reader

Shielded cables are recommended. The overall maximum cable length must be less than 15 m (49.2 ft).

RS422 Full-Duplex Interface

The RS422 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (maximum 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments.

The TCNM-ACBB1 pinout follows:

TCNM-ACBB1 Function

TX+

RX+ TXRXSGND

RS422 Transmit Data +

RS422 Receive Data + RS422 Transmit Data RS422 Receive Data Signal Ground

Note: For applications that do not use RS422 transmission to the reader (terminal block RX+ and RXsignals), do not leave these lines ﬂoating but connect them to SGND.

3.8.3 User Interface—Serial Host

The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to their own manual.

RS232 PC-Side Connections

9-pin male connector

Pin Name Pin Name

2 RX 3 RX

3 TX 2 TX

5 GND 7 GND

25-pin male connector

3.8.4 Inputs

There are two opto-isolated, polarity insensitive inputs available through the TCNM-ACBB1 that require PNP input signals to use with an ABR 3000: Input 1 (External Trigger) and Input 2, a generic input.

The External Trigger can be used in One Shot Mode or in Phase Mode. Its main functions are:

Acquisition trigger in One Shot Mode

•

• Reading phase-ON/reading phase-OFF command in Phase Mode

The main functions of the general purpose Input 2 are:

• Second external trigger in Phase Mode

• Match code storage command when the Match Code option is enabled

The electrical features of both inputs are:

VAB = 30 V dc maximum

IIN = 10 mA (reader) + 12 mA (TCNM-ACBB1) maximum The active state of these inputs are selected in software. An anti-disturbance

software parameter Debounce Filter. See the Help On Line page of the Reading Phase step (Inputs) in Barcode Manager for further details on these parameters.

ﬁlter, by default, is implemented in software on both inputs. The value can be changed through the

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Jumper

Blue

Black

Brown

PNP Photoelectric Sensor

ABR 3000 Series Barcode Reader

Note: Polarity insensitive inputs assure full functionality even if pins A and B are exchanged.

The connections are indicated in the following diagrams:

TCNM-ACBB1 Function

I1A I1B

-V

Power Source - External Trigger

External Trigger A (polarity insensitive) External Trigger B (polarity insensitive) Power Reference - External Trigger

When using a TCNM-ACBB1 with an ABR 3000:

•

The Input setting Line Type must be set to PNP

• The Trigger and Input 2 indicator LED's are not functional in the TCNM-ACBB1 box

• Any input signals to the TCNM-ACBB1 must be PNP current sourcing signals

External Trigger Input Connections Using ABR Power

CAUTION: Power from the Vdc/GND spring clamps is available directly to the Input Device on the +V/-V spring clamps, and does not pass through the Power Switch (ON/OFF) inside the TCNM-ACBB1. Disconnect the power supply when working inside the TCNM-ACBB1.

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Figure 23. PNP External Trigger Using ABR Power

Pulled down to External Input Device Reference

Input Signal

PNP Photoelectric Sensor

Power to Input Device

Input Input Device Signal Reference

Input Device

ABR 3000 Series Barcode Reader

External Trigger Input Connections Using External Power

Figure 24. PNP External Trigger Using External Power

TCNM-ACBB1 Function

+V I2A I2B

-V

Power Source - Inputs Input 2 A (polarity insensitive) Input 2 B (polarity insensitive) Power Reference - Inputs

Input 2 Connections Using ABR Power

Figure 25. PNP Input 2 Using ABR Power

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Pulled down to External Input Device Reference

Input Signal

Input Device

ABR 3000 Series Barcode Reader

Input 2 Connections Using External Power

Figure 26. PNP Input 2 Using External Power

3.8.5 Outputs

CAUTION: When Outputs 1 and 2 are connected through the TCNM-ACBB1 connection box, they become opto-isolated and polarity sensitive and acquire the electrical characteristics listed below. To function correctly, they require setting the Output Line Type conﬁguration parameters to NPN for the respective output. The hardware connection to the TCNM-ACBB1 can be either NPN or PNP.

Two general purpose outputs are available and their meaning can be deﬁned by the user. They are typically used either to signal the data collection result or to control an external lighting system.

TCNM-ACBB1 Function

O1+ O1O2+ O2-

-V

Power Source - Outputs

Output 1 + opto-isolated and polarity sensitive Output 1 - opto-isolated and polarity sensitive Output 2 + opto-isolated and polarity sensitive Output 2 - opto-isolated and polarity sensitive Power Reference Outputs

The electrical features of the outputs are the following:

2 opto-isolated NPN or PNP, reverse polarity and short circuit protected outputs available

Maximum Current: 40 mA maximum continuous or 130 mA pulsed

Output Saturation Voltage (in PNP or NPN mode): < 1 V at 10 mA

Maximum load device voltage drop (in NPN mode): 30 V

Power Dissipation: 90mW maximum at 50 °C (122 °F) ambient temperature By default, Output 1 is associated with the No Read event, which activates when the code(s) signaled by the external trigger

are not decoded. Output 2 is associated with the Good Read event, which activates when all the selected codes are correctly decoded.

The output signals are fully programmable being determined by the conﬁgured Activation/Deactivation events, Deactivation Timeout or a combination of the two. Refer to the Barcode Manager parameters Help On Line for further details.

Output 1 and 2 Connections Using ABR Power

CAUTION: Power from the Vdc/GND spring clamps is available directly to the Output Device on the +V/V spring clamps, and does not pass through the Power Switch (ON/OFF) inside the TCNM-ACBB1. Disconnect the power supply when working inside the TCNM-ACBB1.

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Power to Output Output device Signal

Output device Reference

Output 1 Device

Power to Output Output device Signal

Output device Reference

Output 2 Device

Power to Output device

Output device Reference

Output 1 Device

Output Signal

Power to Output device

Output device Reference

Output 2 Device

Output Signal

Pulled up to External Output Device Power

Output Signal

Output 1 Device

Pulled up to External Output Device Power

Output Signal

Output 2 Device

ABR 3000 Series Barcode Reader

Figure 27. PNP/Open Emitter Output Using ABR Power

Figure 28. NPN/Open Collector Output Using ABR Power

Output 1 and 2 Connections Using External Power

CAUTION: If output devices are powered externally (separate from ABR power), it is always advised to maintain the same voltage levels used for the ABR device.

Figure 29. PNP/Open Emitter Output Using External Power

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Pulled down to External Output Device Reference

Output Signal

Output 1 Device

Pulled down to External Output Device Reference

Output Signal

Output 2 Device

ABR 3000 Series Barcode Reader

Figure 30. NPN/Open Collector Output Using External Power

Output 3 is not opto-isolated but can be assigned to the same events. By default it is not assigned to any event.

Note: For this output, set the Line Type conﬁguration parameter according to the hardware connection to the TCNM-ACBB1: NPN, PNP or Push-Pull.

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≥ 20%

≥ 40%

≥ 60%

≥ 75%

≥ 95%

ABR 3000 Series Barcode Reader

4 Smart Teach Interface

Smart Teach is designed to improve ease of installation and maintenance. Status information is clearly presented by means of the ﬁve colored LEDs. The single push button provides access to the

following modes.

Icon Description

Test Mode includes bar graph visualization to check static reading performance.

Focus (Aim) turns on the laser aiming cross to aim the reader at the target.

Setup self-optimizes and

auto-conﬁgures image brightness parameters.

Learn automatically detects and recognizes a single code which is presented to it. Successive Learns will substitute the current code. To conﬁgure multiple codes, use Barcode Manager.

Quick access to the following modes is provided using the push button:

Press the button. The

1. Hold the button until the speciﬁc mode LED is on (Test, Focus/Aim, Setup, or Learn).

Release the button to enter the

Status LED gives visual feedback.

speciﬁc mode.

After the button is pressed, the cycle of LED activation is as follows:

Release button to exit

Release button to enter Test mode

Release button to enter Focus (Aim) mode

Release button to enter Setup mode

4.1 Test Mode

Release button to enter Learn mode

Release button to exit (cycle)

Test mode can be used to test the reading performance of the system. Use a code suitable for your application.

1. Enter the Test function by pressing and holding the Smart Teach button until the

Release the button to enter the Test function. Once entered, the bar graph on the

ﬁve LEDs is activated and if the reader starts reading codes the bar graph

Test LED is on.

shows the good read rate.

Figure 31. Smart Teach Interface: Test Function

The bar graph has the following meaning, referring to the actual percentage of good reads:

Figure 32. Test Function Bar Graph

In case of No Read condition, only the

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Status LED (red) is on and blinks.

FOV

ABR 3000 Series Barcode Reader

3. To exit the test, press the Smart Teach button once.

Note: By default, the Test exits automatically after three minutes.

4.2 Focus/Aiming

The reader includes a built-in aiming system to aid in reader positioning. Access the aiming system through the Smart Teach Interface.

Apply power to the reader. During startup, all of the LEDs blink for one second. On the connector side of the reader near the cable, the Power LED (blue) indicates the reader is correctly powered.

2. Enter Focus/Aim mode by pressing and holding the Smart Teach button until the

Figure 33. Smart Teach Interface: Aim Mode

3. Release the button to enter Aim mode. The aiming system turns on.

4. Place an application-speciﬁc code in front of the reader at the reading distance indicated for your model (see

the Focus

5. Position the center of the code 8 mm to the left of the aiming system indicator, as shown in the following ﬁgure.

on page 9).

Focus/Aim LED is on.

Set

Figure 34. Aiming Mode Using the Red Crosshairs

6. Exit Aim mode by pressing the Smart Teach button once. The aiming system turns off.

4.3 Setup

Once entered, the imager automatically performs the Image Acquisition parameter calibration for the speciﬁc code presented to it.

1. Enter Setup mode by pressing and holding the Smart Teach button until the Setup LED is on.

Figure 35. Smart Teach Interface: Setup Mode

2. Release the button to enter Setup mode.

Setup LED blinks until the procedure is completed. The Setup procedure ends when the Image Acquisition

The parameters are successfully saved in the reader memory, the Setup LED stops blinking, the ABR beeps once,

and exits Setup mode. If the calibration cannot be reached after a timeout of about 5 (ﬁve) seconds, ABR exits without saving the

3. parameters to memory, the

Setup LED stops blinking, and the ABR beeps once.

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ABR 3000 Series Barcode Reader

4.4 Learn

Once entered, the imager starts a procedure to automatically detect and recognize a single code13 which is presented to it. Successive Learns will substitute the current code. To procedure.

Exit Learn mode at any time by pressing the Smart Teach button once. After a short delay the Learn procedure is cancelled.

1. Enter Learn mode by pressing and holding the Smart Teach button until the

2. Release the button to enter Learn mode.

Learn LED blinks until the procedure is complete. The Learn procedure ends when the Image Processing

The and Decoding parameters for a single code are successfully saved in the reader memory, the Green Spot is

activated, the Learn LED stops blinking, the ABR beeps once, and exits Learn mode.

Note: The PPI (Pixels Per Inch) Setup Chart cannot be used to set the Code 128 symbology (even though the reader successfully reads the code). Use the application-speciﬁc code if you need to set this symbology.

conﬁgure multiple codes, use the Barcode Manager Auto-learn

Learn LED is on.

Figure 36. Smart Teach Interface: Learn Mode

Note: If you have used this procedure to

conﬁgure the ABR, go to

Test Mode

on page 28.

The Learn procedure does not recognize the following symbologies: Postal Codes, Pharmacode, MSI, Standard 2 of 5, or Matrix 2 of 5. Conﬁgure through Barcode Manager for these codes.

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+ 82 hidden pages

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