BAND-IT UL9010 User Manual

UL9010 Ultra

Lok



Tool

Operating

UL9010

Instructions

Warranty, Safety Guidelines, Contents 2

Setup Instructions 3-4

Settings 5

Parts List 6

Troubleshooting 7

Assembly Instructions 8

Clamp Application

Ultra-Lok Tool

Table of Contents

Free-End 9-10

Preformed 11

Maintenance 12-13

Blade Change 14

BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-0307 USA Ph: 1-800-525-0758 Fax: 1-800-624-3925

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Page 1 of 14

Document # P44987 Rev. N

BAND-IT-IDEX, Inc. 2011

Warranty, Safety

UL9010

Guidelines, Contents

Ultra-Lok Tool

Warranty:

Refer to website for warranty information: www.band-it-idex.com/warranty.html

NOTE: Any performance data published herein is based on laboratory tests, which cannot duplicate conditions that may be encountered in field installations. Such conditions may vary results substantially from those shown (such as abuse in handling and installation, failure to follow recommended handling and installation practices, abnormal environmental conditions, disregard of operating instructions for BAND-IT tools or non-recommended combinations of BAND-IT products). BAND-IT cannot be responsible for performance characteristics from such variables.

Safety Guidelines

When applying clamps, care should be taken to make certain that fingers are not in the way of the clamp being applied. Tensioning the clamp can be stopped immediately by releasing the trigger. Detailed instructions are in this manual and the operator is advised to read it and become familiar with operating the tool.

IMPORTANT: When clamping a hose end, remember that a tighter clamp keeps the fitting more secure, but excess tension could damage the hose. Fitting stem must have prominent barbs for proper retention inside the hose, but must not be sharp to prevent cutting into the hose. Hose, fitting and clamp must be compatible with each other and the environment used in. If in doubt, consult the hose or fitting manufacturer or call BAND-IT.

Clamping objects other than hose requires similar precautions.

CAUTION: Improperly tightened clamps may result in dangerous hose assemblies, which could cause injuries or property damage.

CAUTION: Abuse or use of a hose outside the manufacturers recommended conditions may cause it to quickly deteriorate and become a safety hazard. This could result in serious injury or property damage. Inspect and test hose assemblies frequently.

Contents

Assembled

Tool

BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-0307 USA Ph: 1-800-525-0758 Fax: 1-800-624-3925

www.BAND-IT-IDEX.com

Page 2 of 14

Parts List

• Assembled Tool

• Syringe Pouch

• Hex Key, 5/32"

• Hex Key, 3/16"

• Hex Key, 1/4"

• Manuals, Tool & Drill

• Carrying Case

Document # P44987 Rev. N

BAND-IT-IDEX, Inc. 2011

Note:

see pages 5,

6, and 8 of this manual

Tool Body

Drill

Tension Block Position

Forward

Adapter Clamp

Tool Head

Adapter

Gear Selector

Setup

UL9010

Instructions

Ultra-Lok Tool

Warning:

Always wear safety glasses when operating this tool. Keep both hands away from clamp being tensioned. Use common sense, squeezing force of ¾” clamp can reach as high as 2 tons. Never attempt to clamp objects which can shatter, or otherwise cause bodily harm.

Read safety instructions and operator’s manual of the METABO electric drill. Check to make sure drill is properly

set up for use with BAND-IT Ultra-Lok tool as follows:

 Drill spindle has adapter clutch (BAND-IT # M03990) installed in place of standard drill chuck.  Gear selector must be on slow (setting 1), and set as shown on page 4.  Impact drive must be disengaged and set to (drill symbol).

1. Plug drill into standard 115V AC, 60 Hz outlet. If using and extension cord, a 14 gauge cord is suggested for lengths up to 50 feet, 12 gauge cord required if running longer than 50 feet, 10 gauge cord if running over 100 feet.

2. To mount drill onto BAND-IT Ultra-Lok tool: First use the two #10-32 x 3/8” screws supplied with tool to tighten tool adapter body to the tool. With adapter clamp on tool adapter body, insert drill into back of tool through the adapter clamp. Turn drill manually to desired position in relation to tool. Press the drill firmly into tool. Actuate drill if necessary to engage drill safety clutch (M03990) to tension screw. Tighten clamp screw while keeping the drill firmly pressed against the tool. To remove drill from tool: loosen the clamp screw and pull drill away from the tool. NOTE: When tightening the adapter clamp screw, safety clutch (M03990) must be engaged with tension screw inside of BAND-IT tool.

3. This tool was designed for, and can only be used with BAND-IT Ultra-Lok clamps. Do not attempt to use on any other type of clamp, it may damage tool. Note: An optional adapter can be purchased to apply ½” Ultra-Lok clamp,

Use only with BAND-IT ¾” Ultra-Lok Free-End and Preformed Clamps

Viewing Slot

(also lubrication syringe access)

Band Slot

Adapter

M07687

M08288

Clamp Tension Screw

(always set to 1)

M23587

Reverse Selector Switch

BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-0307 USA Ph: 1-800-525-0758 Fax: 1-800-624-3925

www.BAND-IT-IDEX.com

Page 3 of 14

Document # P44987 Rev. N

BAND-IT-IDEX, Inc. 2011

Setup Instructions

Ultra-Lok Tool

NOTE: Alignment is critical for proper tool function.

UL9010

Tension Screw

Safety Clutch

When installing the tool on the drill, be careful to align the end of the Tension Screw with the slot in the end of the safety clutch, as shown above.

Note: Some components are not visible in this illustration.

BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-0307 USA Ph: 1-800-525-0758 Fax: 1-800-624-3925

www.BAND-IT-IDEX.com

Page 4 of 14

Document # P44987 Rev. N

BAND-IT-IDEX, Inc. 2011

Important:

Torque

Speed

UL9010

Settings

to attain correct tension when installing clamps. Tension output may be somewhat different depending on condition and wear of internal components from tool to tool on same setting.

Pre-set tension is achieved when drill stops and on some models, may pulsate. Excessive pulsation (more than twice) will result in more tension applied to the clamp.

The UL9010 tool is designed to work mounted securely to the Metabo drill Model SBE 900 IMPULS. Use of any other drill may result in unsatisfactory performance, hazards to the operator and/or the tool, or unsafe clamps. Use of alternate drills must be approved in writing by the Director of Engineering at BAND-IT-IDEX, Inc. Disregard of this caution voids the warranty of the tool and releases BAND-IT of any and all liabilities arising from such misuses.

BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-0307 USA Ph: 1-800-525-0758 Fax: 1-800-624-3925

Ultra-Lok Tool

Recommended Drill Settings:

(Speed-Torque)

½” ¾” Single Wrap C-2 DDouble Wrap D-2 E-4 *Preformed D-2 E-4

Selector

NOTE: These torque settings are suggested settings only, individual tools should be adjusted for the clamping application.

*IMPORTANT: Larger sizes of preformed clamps (5" and up) may require a lower setting to avoid overstressing the lock and creating potentially unsafe assemblies. Inspect lock per instructions on pages 9-11.

Changing the speed setting will alter tension output. Drill switch must be depressed fully by the operator

Use of Alternate Drills

CAUTION!

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Page 5 of 14

Selector

Document # P44987 Rev. N

BAND-IT-IDEX, Inc. 2011

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