Band-it UL4000-D Operating Instructions Manual

UL4000-D

Operating Instructions

Cordless Ultra-Lok® Tool

ULTRA-LOK® TOOL

BAND-IT IDEX, Inc. Document # P09986 Rev. B A Unit of IDEX Corporation © Copyright

UL4000-D

ULTRA-LOK® TOOL

Contents

Warranty and Safety Guidelines .................................................................................................... 3

Setup Instructions .......................................................................................................................... 4

Tool Settings .................................................................................................................................. 6

Parts List ........................................................................................................................................ 7

Exploded View ............................................................................................................................... 8

Clamp Application: Free-End Clamps .......................................................................................... 10

Clamp Inspection ......................................................................................................................... 11

Clamp Application: Preformed Clamps ........................................................................................ 12

Maintenance ................................................................................................................................ 13

Blade Change: Optional ½” Tool .................................................................................................. 15

BAND-IT IDEX, Inc. Document # P09986 Rev. B A Unit of IDEX Corporation © Copyright

UL4000-D

WARRANTY

Refer to website for warranty information: http://www.band-it-idex.com/warranty.html

NOTE: Any performance data published herein is based on laboratory tests, which cannot duplicate conditions that may be encountered in field installations. Such conditions may vary results substantially from those shown (such as abuse in handling and installation, failure to follow recommended handling and installation practices, abnormal environmental conditions, disregard of operating instructions for BAND-IT tools or non-recommended combinations of BAND-IT products). BAND-IT cannot be responsible for performance characteristics from such variables.

Safety Guidelines

WARNING:

Always wear safety glasses when operating this tool and keep both hands and clothing away from clamp being tensioned. Squeezing force can reach as high as 2 tons. Never attempt to clamp objects which can shatter or otherwise cause bodily harm. Tensioning the clamp can be stopped immediately by releasing the trigger. Detailed instructions are in this manual and the operator is advised to read it and become familiar with operating the tool.

IMPORTANT FOR HOSE APPLICATIONS:

 When clamping a hose end, remember that a tighter clamp keeps the fitting more secure, but excess

tension can damage the hose. Fitting stem must have prominent barbs for proper retention inside the hose, but must not be sharp to prevent cutting into the hose. Hose, fitting, and clamp must be compatible with each other and the environment used in. If in doubt, consult the hose or fitting manufacturer or call BAND-IT.

 Improperly tightened clamps may result in dangerous hose assemblies, which could cause injuries or property

damage.

 Abuse or use of a hose outside the manufacturers recommended conditions may cause it to quickly deteriorate

and become a safety hazard. This could result in serious injury or property damage. Inspect and test hose assemblies frequently.

Clamping objects other than hose requires similar precautions. Use only with BAND-IT 3/4" and 1/2" Ultra-Lok Free-End and Preformed Clamps

Use of Alternate Drills

CAUTION!

This tool is designed to work solely mounted to the Metabo BS 18 LTX series cordless drill. Use of any other drills in place of these Metabo BS 18 LTX drills may result in unsatisfactory performance, hazards to the operator and/or the tool, or unsafe clamps. Disregard of this caution voids the warranty of the tool and releases BAND-IT of any and all liabilities arising from such misuses.

ULTRA-LOK® TOOL

Warranty and Safety Guidelines

BAND-IT IDEX, Inc. Document # P09986 Rev. B A Unit of IDEX Corporation © Copyright

UL4000-D

1. Read safety instructions and operator’s manual for the Metabo BS 18 LTX cordless Drill. Check to make sure drill is properly set up for use with Band-It Ultra-Lok tool as follows:

a. Drill spindle has a Clutch Assembly (Band-It # UL4001) b. See page 6 for recommended Drill speed and torque settings.

2. Charge Drill Battery according to the operator’s manual.

3. To mount the Drill onto the Band-It Ultra-Lok Tool:

a. First, using the two #10-32 x 3/8" screws (M06187), tighten the Tool Body Adapter (M07697) on the

Tension Tool (UL0001) with 20–30 in-lbs. b. Place the Adapter Collar (M08288) over the Tool Body Adapter. c. Orient the Drill Clutch Pin (M07187) horizontally (see page, 5 Figure 2). d. Carefully place the Tool Body Adapter over the Drill’s collar. If there is any additional resistance, gently

rotate the Tension Tool until the Tension Screw engages with the Drill Clutch (M04298) (see page 5,

Figure 3), and rotate Tension Tool to the desired orientation. e. Position Tool Body Adapter to butt-up against the shoulder of the drill. f. Slide the Adapter Collar against this shoulder and fasten to 40–60 in-lbs.

4. This tool was designed for, and can only be used with BAND-IT 1/2" and 3/4" wide Ultra-Lok clamps. Do not attempt to use on any other type of clamp style. Only use 1/2" wide clamps when the optional 1/2" Shear Plate (BAND-IT # M09387) has been installed in the head in place of the 3/4" Shear Plate. See page 15 for ½” blade change procedure.

Figure 1

ULTRA-LOK® TOOL

Setup Instructions

UL4000-D

Drill Clutch M04298

Note: Tool Body Adapter and Adapter Collar are hidden for clarity

Tension Screw M00987

UL Tool Body

NOTE: Alignment is critical for proper tool function.

Orient Drill Clutch

Pin M07187

Figure 2: Align the pin within the drill clutch

Figure 3: Align the end of the Tension Screw with the slot in

the end of the Drill Clutch during assembly, as shown above.

ULTRA-LOK® TOOL

+ 10 hidden pages

Band-it UL4000-D Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual