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UL4000-B
User Manual
14 pgs1.86 Mb0

BAND-IT UL4000-B User Manual

20
Operating
Cordless Ultra
-
Lok
Tool
Instructions
Table of Contents
Warranty, Safety Guidelines, Contents 2
Setup Instructions 3-4
Settings 5
Parts List 6
Troubleshooting 7
Assembly Instructions 8
UL4000-B
UL4000-B2
Ultra-Lok Tool
BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-0307 USA P: 1-800-525-0758 F: 1-800-624-3925
Clamp Application
Free-End 9-10
Preformed 11
Maintenance 12-13
Blade Change 14
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Page 1 of 14
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BAND-IT-IDEX, Inc. 2011
All rights reserved
UL4000-B
20
Warranty, Safety Guidelines, Contents
Warranty
Refer to website for warranty information: http://www.band-it-idex.com/warranty.html
NOTE: Any performance data published herein is based on laboratory tests, which cannot duplicate conditions that may be encountered in field installations. Such conditions may vary results substantially from those shown (such as abuse in handling and installation, failure to follow recommended handling and installation practices, abnormal environmental conditions, disregard of operating instructions for BAND-IT tools or non-recommended combinations of BAND-IT products). BAND-IT cannot be responsible for performance characteristics from such variables.
Safety Guidelines
When applying clamps, care should be taken to make certain that fingers are not in the way of the clamp being applied. Tensioning the clamp can be stopped immediately by releasing the trigger. Detailed instructions are in this manual and the operator is advised to read it and become familiar with operating the tool.
IMPORTANT: When clamping a hose end, remember that a tighter clamp keeps the fitting more secure, but excess tension could damage the hose. Fitting stem must have prominent barbs for proper retention inside the hose, but must not be sharp to prevent cutting into the hose. Hose, fitting and clamp must be compatible with each other and the environment used in. If in doubt, consult the hose or fitting manufacturer or call BAND-IT.
Clamping objects other than hose requires similar precautions.
CAUTION: Improperly tightened clamps may result in dangerous hose assemblies, which could cause injuries or property damage.
CAUTION: Abuse or use of a hose outside the manufacturers recommended conditions may cause it to quickly deteriorate and become a safety hazard. This could result in serious injury or property damage. Inspect and test hose assemblies frequently.
UL4000-B2
Ultra-Lok Tool
Assembled
Additional Battery
Battery Charger
BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-0307 USA P: 1-800-525-0758 F: 1-800-624-3925
Tool
Pack
Contents
Parts List
• Assembled Tool
• Battery Charger
• Additional Battery Pack
• Syringe Pouch
• Hex Key, 5/32"
• Hex Key, 3/16"
• Manuals, Tool & Drill
• Carrying Case
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Page 2 of 14
BAND-IT-IDEX, Inc. 2011
© Copyright
All rights reserved
UL4000-B
20
Drill
Tool Body
Drill
Tension Block Position Viewing Slot
Forward
Adapter Collar
IT
Tool He
ad
Setup Instructions
UL4000-B2
Ultra-Lok Tool
Warning:
Always wear safety glasses when operating this tool and keep both hands and clothing away from clamp being tensioned. Squeezing force of 3/4" clamp can reach as high as 2 tons. Never attempt to clamp objects which can shatter, or otherwise cause bodily harm.
1. Read safety instructions and operator’s manual for the Bosch 37618-01 or Bosch GSR 18 VE-2LI cordless Drill. Check to make sure drill is properly set up for use with Band-It Ultra-Lok tool as follows:
---- Drill spindle has a Clutch (Band-It # M21790) installed in place of the Drill Chuck.
---- See page 5 for recommended Drill speed and torque settings.
2. Charge Drill Battery according to the operator’s manual.
3. To mount the Drill onto the Band-It Ultra-Lok Tool: First, using the two #10-32 x 3/8" screws, tighten the Tool Body Adapter on the Tension Tool with 20–30 in-lbs. Place the Adapter Clamp over the Tool Body Adapter. Orient the Drill Clutch Pin horizontally (see p. 4). Carefully place the Tool Body Adapter over the Drill Torque Dial. If there is any additional resistance, gently rotate the Tension Tool until the Tension Screw engages with the Drill Clutch (see p. 4), and rotate Tension Tool to the desired orientation. Position Tool Body Adapter to butt-up against the shoulder of the handle mounting surface. Slide the Adapter Clamp against this shoulder and fasten to 40–60 in-lbs.
4. This tool was designed for, and can only be used with BAND-IT 1/2" and 3/4" wide Ultra-Lok clamps. Do not attempt to use on any other type of clamp style. Only use 1/2" wide clamps when the optional 1/2" Shear Plate (BAND­# M09387) has been installed in the head in place of the 3/4" Shear Plate.
Use only with BAND-IT 3/4" and 1/2" Ultra-Lok Free-End and Preformed Clamps
(also lubrication syringe access)
Band Slot
Adapter
M06287
Torque Dial
M08388
Speed Selector
M09599 (110V) or M09699
Reverse Switch
BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-0307 USA P: 1-800-525-0758 F: 1-800-624-3925
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Page 3 of 14
© Copyright
BAND-IT-IDEX, Inc. 2011
All rights reserved
UL4000-B
20
Orient
Drill
Clutch
Setup Instructions
NOTE: Alignment is critical for proper tool function.
Pin horizontally
UL4000-B2
Ultra-Lok Tool
BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-0307 USA P: 1-800-525-0758 F: 1-800-624-3925
Tension Screw
Drill Clutch
Note: Some components are not visible in this illustration.
Be careful to align the end of the Tension Screw with the slot in the end of the Drill Clutch, as shown above.
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Page 4 of 14
BAND-IT-IDEX, Inc. 2011
© Copyright
All rights reserved
20
Settings
Drill Model
Recommended Drill Torque Dial Settings:
37618-01 / GSR 18 VE-2LI
Clamp Size ½" ¾"
Speed Clutch Speed Clutch Single Wrap Double Wrap *Preformed
(If a higher pull-up force is desired, set speed selector to “2”. Band-It
recommends hearing protection if this setting is used for an extended time.)
NOTE: These torque settings are suggested settings only; individual tools should be adjusted for the clamping application. Inspect lock per instructions on page 9-11.
Important: Changing speed settings will alter tension output. Drill Switch should be depressed fully by the operator to attain correct, and consistent, tension when installing clamps. Tension output may vary from tool to tool, at the same setting, depending on condition and wear of internal components.
Caution: Improperly tightened clamps may result in dangerous assemblies, which could cause injuries or property damage.
Using correctly sized clamps (diameter) will, in most cases, eliminate the need to pull on clamp tail more than once. Tension Block moves approximately 5". On occasion, if needed, large size clamps can be installed by taking several bites (clamp tail feeds out through back of tool). Position of Tension Block, containing gripper, can be monitored through viewing holes just under cut-off handle. The tool features a built-in disengaging mechanism to prevent tension screw from jamming up. Excessive use of this feature will wear the Drill Clutch mechanism and/or Tension Screw out prematurely.
1 22 1 24 1 24 2 25
1 24 2 25
Use of Alternate Drills
CAUTION!
This tool is designed to work mounted to the Bosch 37618-01 or Bosch GSR 18 VE-2LI cordless drill. Use of any other drills in place of this Bosch drill may result in unsatisfactory performance, hazards to the operator and/or the tool, or unsafe clamps. Disregard of this caution voids the warranty of the tool and releases BAND-IT of any and all liabilities arising from such misuses.
UL4000-B
UL4000-B2
Ultra-Lok Tool
BAND-IT-IDEX, Inc. A Unit of IDEX Corporation 4799 Dahlia Street Denver, CO 80216-0307 USA P: 1-800-525-0758 F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 5 of 14
BAND-IT-IDEX, Inc. 2011
© Copyright
All rights reserved
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