BAND-IT S100 User Manual
S10099
Classic Air Tool
THE CLASSIC S10099 HAS BEEN
DISCONTINUED AND REPLACED WITH
THE S75099. REPAIR PARTS ARE
LIMITED AND MAY NOT BE AVAILABLE.
CONTACT FACTORY FOR AVAILABILITY.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 1 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
Table of Contents
S10099
Classic Air Tool
AIR TOOL SPECIFICATIONS
AIR LINE REQUIREMENTS
SAFETY PROCEDURES 3
INSPECTION AND INSTALLATION 4
MOUNTING TEMPLATE 5
RECOMMENDED OPERATING PRESSURE 6
PULL-UP SPEED CONTROL 7
PRESSURE INDICATOR CALIBRATION 8
HOLDING PRESSURE ADJUSTMENT 9
CLAMP APPLICATION 10
TROUBLESHOOTING 11
3
MAINTENANCE 12
MAINTENANCE CHECK LIST 13
WARRANTY 13
REPAIR PARTS LIST - CYLINDER ASSEMBLY 14
REPAIR PARTS LIST - VALVE ASSEMBLY 15
REPAIR PARTS LIST - JUNIOR CLAMP HEAD 16
OPTION - FILTER/LUBRICATOR 17
OPTION -12° INCLINE BASE 18
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 2 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
PULL SPEED CONTROL
AIR SUPPLY INLET
Specifications
S10099
and Safety
OVERALL DIMENSIONS: 20 ¼” LONG
9 7/8” WIDE
13 ¼” HIGH
SHIPPING WEIGHT: 42.5 LBS. CONTROL LEVER
SLIDE COVER
CUT OFF HANDLE
JUNIOR CLAMP HEAD
1.
FAMILIARIZE YOURSELF WITH OPERATING
PROCEDURES BEFORE OPERATING THE S10099 AIR
TOOL.
2.
DO NOT OPERATE TOOL WITHOUT SLIDE COVER IN
PLACE.
3.
USE ONLY RECOMMENDED BAND-IT PREFORMED
CLAMPS OR BAND AND BUCKLE WITH THE PROPER
HEAD ASSEMBLY.
4.
DO NOT EXCEED RECOMMENDED PRESSURE SETTINGS.
EXCESS PRESSURE MAY CAUSE SUDDEN CLAMP
FAILURE DURING APPLICATION OR RESULT IN AN
UNSAFE CLAMP. CERTAIN APPLICATIONS MAY REQUIRE
A REDUCED PRESSURE SETTING. SEE PAGE 6 FOR
RECOMMENDED PRESSURE SETTINGS. ALSO SEE PAGE
6 FOR IMPORTANT ADVICE AND WARNINGS.
AIR LINE PRESSURE: 100 PSI MINIMUM, 150 PSI MAXIMUM (7.0 – 10.5 kg/cm2, 689 – 1034 kPa)
CONSUMPTION: 3-5 CFM WITH 20 GALLON TANK MIN.
LINE SIZE: 1/4” ID MINIMUM
CONNECTION: 1/4” NPT
FILTER / LUBRICATOR:
MUST BE ADDED TO AIR SUPPLY. SEE PAGE 18 FOR BAND-IT FILTER /
LUBRICATION KIT
SAFETY PROCEDURES
AIR LINE REQUIREMENTS
5.
ALWAYS KEEP FINGERS CLEAR OF CLAMP DURING
APPLICATION.
6.
DISCONNECT AIR SUPPLY BEFORE SERVICING AIR
TOOL.
7.
TOOL MUST BE FIRMLY MOUNTED (SEE INSTALLATION
INSTRUCTIONS ON PAGE 4).
8.
SAFETY CLASSES OR GOGGLES SHOULD BE WORN
WHEN APPLYING CLAMPS.
9.
ALWAYS KEEP TOOL IN GOOD OPERATING CONDITION.
Classic Air Tool
PRESSURE SETTING
CHART
PRESSURE SETTING CONTROL
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Document # P09287 rev. L
www.BAND-IT-IDEX.com
Page 3 of 18
BAND-IT-IDEX, Inc. 2006
© Copyright
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Inspection and
S10099
Installation
INSPECTION
WHEN REMOVING AIR TOOL FROM SHIPPING CARTON, CHECK FOR
SHIPPING DAMAGE WHICH SHOULD BE REPORTED TO THE CARRIER.
Classic Air Tool
1. RECOMMENDED TABLE HEIGHT IS 34” TO 40”. THIS IS THE OPTIMUM RANGE FOR APPLYING CLAMPS TO MOST ITEMS.
MAKE SURE THE INSIDE CLEARANCE IS ADEQUATE FOR ITEMS TO BE CLAMPED.
2. THE AIR TOOL MUST BE FIRMLY SECURED TO WORK BENCH. USE 5/16” DIAMETER FASTENING HARDWARE (NOT SUPPLIED
WITH AIR TOOL). AIR TOOL MAY BE MOUNTED ON AN OPTIONAL 12° INCLINE BASE (SEE PAGE 18).
INSTALLATION
3. THE INCOMING AIR SUPPLY MUST COME THROUGH A FILTER/LUBRICATOR, LOCATED NO MORE THAN 30” FROM AIR TOOL
(SEE PAGE 17 FOR BAND-IT FILTER / LUBRICATOR KIT).
USE OF THE S10099 AIR TOOL WITHOUT A FILTER / LUBRICATOR VOIDS THE WARRANTY
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 4 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
Mounting
S10099
Template
Classic Air Tool
NOTES:
1. AIR TOOL MUST BE FIRMLY SECURED!
2. USE 5/16” FASTENING HARDWARE.
3.
DO NOT USE S10099 AIR TOOL WITHOUT A FILTER / LUBRICATOR
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 5 of 18
Document # P09287 rev. L
BAND-IT-IDEX, Inc. 2006
.
© Copyright
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Operating
S10099
Pressure
OPERATING PRESSURES SHOWN BELOW ARE IN PSI
CLAMP WIDTH 201 STAINLESS STEEL 316 STAINLESS STEEL CARBON STEEL
INCH mm
1/4” 6.4 15 4 15 4 -- --
3/8” 9.5 25 5 20 5 25 6
1/2” 12.7 40 6 35 6 40 7
5/8” 15.9 50 7 40 7 50 8
3/4” 19.1 60 8 50 8 60 9
NOTES:
THESE ARE RECOMMENDED MAXIMUM PRESSURES FOR BAND-IT JUNIOR® CLAMPS. IT MAY BE NECESSARY TO
REDUCE PRESSURE SETTINGS TO PROPERLY CLAMP SOME OBJECTS.
USE ONLY BAND-IT CLAMPS ON THE AIR TOOL.
PULL UP
PRESSURE
HOLDING
PRESSURE
PULL UP
PRESSURE
HOLDING
PRESSURE
Classic Air Tool
PULL UP
PRESSURE
HOLDING
PRESSURE
IMPORTANT ADVICE AND WARNINGS TO USER.
READ BEFORE APPLYING CLAMPS.
WHEN CLAMPING A HOSE END, REMEMBER THAT A TIGHTER CLAMP KEEPS THE FITTING MORE SECURE, BUT EXCESS
TENSION COULD DAMAGE THE HOSE. FITTING STEM MUST HAVE PROMINENT BARBS FOR PROPER RETENTION INSIDE
THE HOSE, BUT MUST NOT BE SHARP TO PREVENT CUTTING INTO THE HOSE. HOSE, FITTING AND CLAMP MUST BE
COMPATIBLE WITH EACH OTHER AND THE WORKING ENVIRONMENT USED IN. IF IN DOUBT, CONSULT THE HOSE OR
FITTING MANUFACTURER OR CALL BAND-IT.
CLAMPING OBJECTS OTHER THAN HOSE REQUIRE SIMILAR PRECAUTIONS.
CAUTION: IMPROPERLY TIGHTENED CLAMPS MAY RESULT IN DANGEROUS HOSE ASSEMBLIES, WHICH COULD CAUSE
INJURIES OR PROPERTY DAMAGE.
CAUTION: ABUSE OR USE OF A HOSE OUTSIDE THE MANUFACTURER’S RECOMMENDED CONDITIONS MAY CAUSE IT
TO QUICKLY DETERIORATE AND BECOME A SAFETY HAZARD. THIS COULD RESULT IN SERIOUS INJURY OR
PROPERTY DAMAGE. INSPECT AND TEST HOSE ASSEMBLIES FREQUENTLY. REPAIR OR REPLACE AT THE SLIGHTEST
SIGN OF DAMAGE OR DETERIORATION.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 6 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
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