S10099
Classic Air Tool
THE CLASSIC S10099 HAS BEEN
DISCONTINUED AND REPLACED WITH
THE S75099. REPAIR PARTS ARE
LIMITED AND MAY NOT BE AVAILABLE.
CONTACT FACTORY FOR AVAILABILITY.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 1 of 18
Document # P09287 rev. L
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BAND-IT-IDEX, Inc. 2006
All rights reserved
Table of Contents
S10099
Classic Air Tool
AIR TOOL SPECIFICATIONS
AIR LINE REQUIREMENTS
SAFETY PROCEDURES 3
INSPECTION AND INSTALLATION 4
MOUNTING TEMPLATE 5
RECOMMENDED OPERATING PRESSURE 6
PULL-UP SPEED CONTROL 7
PRESSURE INDICATOR CALIBRATION 8
HOLDING PRESSURE ADJUSTMENT 9
CLAMP APPLICATION 10
TROUBLESHOOTING 11
3
MAINTENANCE 12
MAINTENANCE CHECK LIST 13
WARRANTY 13
REPAIR PARTS LIST - CYLINDER ASSEMBLY 14
REPAIR PARTS LIST - VALVE ASSEMBLY 15
REPAIR PARTS LIST - JUNIOR CLAMP HEAD 16
OPTION - FILTER/LUBRICATOR 17
OPTION -12° INCLINE BASE 18
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
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Document # P09287 rev. L
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PULL SPEED CONTROL
AIR SUPPLY INLET
Specifications
S10099
and Safety
OVERALL DIMENSIONS: 20 ¼” LONG
9 7/8” WIDE
13 ¼” HIGH
SHIPPING WEIGHT: 42.5 LBS. CONTROL LEVER
SLIDE COVER
CUT OFF HANDLE
JUNIOR CLAMP HEAD
1.
FAMILIARIZE YOURSELF WITH OPERATING
PROCEDURES BEFORE OPERATING THE S10099 AIR
TOOL.
2.
DO NOT OPERATE TOOL WITHOUT SLIDE COVER IN
PLACE.
3.
USE ONLY RECOMMENDED BAND-IT PREFORMED
CLAMPS OR BAND AND BUCKLE WITH THE PROPER
HEAD ASSEMBLY.
4.
DO NOT EXCEED RECOMMENDED PRESSURE SETTINGS.
EXCESS PRESSURE MAY CAUSE SUDDEN CLAMP
FAILURE DURING APPLICATION OR RESULT IN AN
UNSAFE CLAMP. CERTAIN APPLICATIONS MAY REQUIRE
A REDUCED PRESSURE SETTING. SEE PAGE 6 FOR
RECOMMENDED PRESSURE SETTINGS. ALSO SEE PAGE
6 FOR IMPORTANT ADVICE AND WARNINGS.
AIR LINE PRESSURE: 100 PSI MINIMUM, 150 PSI MAXIMUM (7.0 – 10.5 kg/cm2, 689 – 1034 kPa)
CONSUMPTION: 3-5 CFM WITH 20 GALLON TANK MIN.
LINE SIZE: 1/4” ID MINIMUM
CONNECTION: 1/4” NPT
FILTER / LUBRICATOR:
MUST BE ADDED TO AIR SUPPLY. SEE PAGE 18 FOR BAND-IT FILTER /
LUBRICATION KIT
SAFETY PROCEDURES
AIR LINE REQUIREMENTS
5.
ALWAYS KEEP FINGERS CLEAR OF CLAMP DURING
APPLICATION.
6.
DISCONNECT AIR SUPPLY BEFORE SERVICING AIR
TOOL.
7.
TOOL MUST BE FIRMLY MOUNTED (SEE INSTALLATION
INSTRUCTIONS ON PAGE 4).
8.
SAFETY CLASSES OR GOGGLES SHOULD BE WORN
WHEN APPLYING CLAMPS.
9.
ALWAYS KEEP TOOL IN GOOD OPERATING CONDITION.
Classic Air Tool
PRESSURE SETTING
CHART
PRESSURE SETTING CONTROL
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
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Inspection and
S10099
Installation
INSPECTION
WHEN REMOVING AIR TOOL FROM SHIPPING CARTON, CHECK FOR
SHIPPING DAMAGE WHICH SHOULD BE REPORTED TO THE CARRIER.
Classic Air Tool
1. RECOMMENDED TABLE HEIGHT IS 34” TO 40”. THIS IS THE OPTIMUM RANGE FOR APPLYING CLAMPS TO MOST ITEMS.
MAKE SURE THE INSIDE CLEARANCE IS ADEQUATE FOR ITEMS TO BE CLAMPED.
2. THE AIR TOOL MUST BE FIRMLY SECURED TO WORK BENCH. USE 5/16” DIAMETER FASTENING HARDWARE (NOT SUPPLIED
WITH AIR TOOL). AIR TOOL MAY BE MOUNTED ON AN OPTIONAL 12° INCLINE BASE (SEE PAGE 18).
INSTALLATION
3. THE INCOMING AIR SUPPLY MUST COME THROUGH A FILTER/LUBRICATOR, LOCATED NO MORE THAN 30” FROM AIR TOOL
(SEE PAGE 17 FOR BAND-IT FILTER / LUBRICATOR KIT).
USE OF THE S10099 AIR TOOL WITHOUT A FILTER / LUBRICATOR VOIDS THE WARRANTY
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 4 of 18
Document # P09287 rev. L
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Mounting
S10099
Template
Classic Air Tool
NOTES:
1. AIR TOOL MUST BE FIRMLY SECURED!
2. USE 5/16” FASTENING HARDWARE.
3.
DO NOT USE S10099 AIR TOOL WITHOUT A FILTER / LUBRICATOR
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 5 of 18
Document # P09287 rev. L
BAND-IT-IDEX, Inc. 2006
.
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Operating
S10099
Pressure
OPERATING PRESSURES SHOWN BELOW ARE IN PSI
CLAMP WIDTH 201 STAINLESS STEEL 316 STAINLESS STEEL CARBON STEEL
INCH mm
1/4” 6.4 15 4 15 4 -- --
3/8” 9.5 25 5 20 5 25 6
1/2” 12.7 40 6 35 6 40 7
5/8” 15.9 50 7 40 7 50 8
3/4” 19.1 60 8 50 8 60 9
NOTES:
THESE ARE RECOMMENDED MAXIMUM PRESSURES FOR BAND-IT JUNIOR® CLAMPS. IT MAY BE NECESSARY TO
REDUCE PRESSURE SETTINGS TO PROPERLY CLAMP SOME OBJECTS.
USE ONLY BAND-IT CLAMPS ON THE AIR TOOL.
PULL UP
PRESSURE
HOLDING
PRESSURE
PULL UP
PRESSURE
HOLDING
PRESSURE
Classic Air Tool
PULL UP
PRESSURE
HOLDING
PRESSURE
IMPORTANT ADVICE AND WARNINGS TO USER.
READ BEFORE APPLYING CLAMPS.
WHEN CLAMPING A HOSE END, REMEMBER THAT A TIGHTER CLAMP KEEPS THE FITTING MORE SECURE, BUT EXCESS
TENSION COULD DAMAGE THE HOSE. FITTING STEM MUST HAVE PROMINENT BARBS FOR PROPER RETENTION INSIDE
THE HOSE, BUT MUST NOT BE SHARP TO PREVENT CUTTING INTO THE HOSE. HOSE, FITTING AND CLAMP MUST BE
COMPATIBLE WITH EACH OTHER AND THE WORKING ENVIRONMENT USED IN. IF IN DOUBT, CONSULT THE HOSE OR
FITTING MANUFACTURER OR CALL BAND-IT.
CLAMPING OBJECTS OTHER THAN HOSE REQUIRE SIMILAR PRECAUTIONS.
CAUTION: IMPROPERLY TIGHTENED CLAMPS MAY RESULT IN DANGEROUS HOSE ASSEMBLIES, WHICH COULD CAUSE
INJURIES OR PROPERTY DAMAGE.
CAUTION: ABUSE OR USE OF A HOSE OUTSIDE THE MANUFACTURER’S RECOMMENDED CONDITIONS MAY CAUSE IT
TO QUICKLY DETERIORATE AND BECOME A SAFETY HAZARD. THIS COULD RESULT IN SERIOUS INJURY OR
PROPERTY DAMAGE. INSPECT AND TEST HOSE ASSEMBLIES FREQUENTLY. REPAIR OR REPLACE AT THE SLIGHTEST
SIGN OF DAMAGE OR DETERIORATION.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 6 of 18
Document # P09287 rev. L
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SLOW / FAST SELECTOR
Pull-Up Speed
S10099
Control
VALVE HANDLE
PRESSURE GAUGE
Classic Air Tool
SET SCREW
JAM NUT
BOSS
PULL UP SPEED CALIBRATION
1. START WITH PISTON ROD IN FORWARD POSITION AND SET SCREW WITH JAM NUT ALL THE
WAY BACK (SCREW END FLUSH WITH BOSS). PUT SLOW / FAST SELECTOR ON “SLOW”.
2. SLOWLY PUSH VALVE HANDLE FORWARD UNTIL PISTON GLIDES BACK AND PRESSURE
INDICATES ON THE PRESSURE GAUGE.
3. KEEP HANDLE IN THAT POSITION AND TURN SCREW OUT UNTIL IT CONTACTS THE SURACE OF
THE SLOW / FAST SELECTOR. HOLD SCREW IN POSITION WITH HEX WRENCH AND TIGHTEN
JAM NUT.
4. CHECK CALIBRATION BY CYCLING TOOL ON BOTH SLOW AND FAST PULL UP. OBSERVE THE
DIFFERENCE IN PISTON SPEED.
FOR APPLYING MOST ALL BAND-IT PREFORMED CLAMPS, PULL SPEED CONTROL SHOULD BE IN “UP”
(FAST) POSITION.
CASES WHERE PULL SPEED CONTROL MAY BE USED IN “DOWN” (SLOW) POSITION ARE:
A) WHEN EXACT POSITIONING OF CLAMP IS REQUIRED.
B) FOR APPLYING CLAMPS TO LARGE OR HEAVY AND HARD TO HANDLE HOSE.
C) TRAINING A NEW OPERATOR.
D) IF CLAMPS ARE NOT PULLING SMOOTHLY.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
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VALVE HANDLE
ADJUSTING
KNOB
INDICATOR
Pressure Indicator
S10099
Calibration
Classic Air Tool
Figure 1
SLOW / FAST SELECTOR
PRESSURE GAUGE
CALIBRATION SET-UP:
NUMBERS SHOWN ON INDICATOR ARE IN 10 PSI
GRADUATIONS.
EXAMPLE: 7 = 70 PSI 6 = 60 PSI
PRESSURE INDICATOR CALIBRATION SHOULD ALWAYS
BE DONE AT 70 PSI.
USE MIDWAY SPACE BETWEEN EACH GRADUATION
LINE FOR 5 PSI GRADUATION.
WHEN CALIBRATING OR ADJUSTING PRESSURE INDICATOR,
VALVE HANDLE MUST ALWAYS BE IN RETURN POSITION
(PISTON ROD FULLY EXTENDED TO THE FRONT).
SPEED CONTROL SELECTOR MUST BE SET ON “FAST” PULLUP PRIOR TO CALIBRATION (AS SHOWN).
SET SCREW
CALIBRATION PROCEDURE
REFER TO FIGURE 1 FOR IDENTIFICATION OF EACH PART.
LOOSEN SET SCREW AND REMOVE PRESSURE INDICATOR SLEEVE.
TURN ADJUSTING KNOB CLOCKWISE UNTIL THERE IS A 1/8” GAP BETWEEN ADJUSTING KNOB AND INDICATOR AS SHOWN.
ACTUATE VALVE HANDLE TO THE PULL-UP CYCLE AND OBSERVE PRESSURE GAUGE. PRESSURE SHOULD STOP INCREASING
AT 70 PSI.
PULL VALVE HANDLE BACK TO RETURN CYCLE, TURN ADJUSTING KNOB CLOCKWISE OR COUNTERCLOCKWISE TO FINE TUNE
PRESSURE GAUGE TO 70 PSI. (BE SURE TO PULL VALVE HANDLE BACK TO ITS RETURN CYCLE POSITION BEFORE EACH
ADJUSTMENT IS MADE).
SLIDE PRESSURE INDICATOR SLEEVE BACK OVER ADJUSTING KNOB AND INDICATOR. ALIGN TAPERED FRONT EDGE OF
PRESSURE INDICATOR SLEEVE WITHIN THE NUMBER SEVEN (7) GROOVE AND LOCK IT IN PLACE WITH SET SCREW.
ONCE INDICATOR SLEEVE HAS BEEN LOCKED IN PLACE TO ADJUSTING KNOB, BOTH PARTS CAN BE TURNED
COUNTERCLOCKWISE FOR LOWER PRESSURE SETTINGS OR CLOCKWISE TO INCREASE PRESSURE SETTING. WHEN
INCREASING PRESSURE, TURN KNOB PAST REQUIRED PRESSURE SETTING ONE (1) OR TWO (2) TURNS THEN BACK TO
REQUIRED PRESSURE SETTING.
80 PSI SETTING CAN BE ACCOMPLISHED BY TURNING INDICATOR SLEEVE CLOCKWISE ALL THE WAY UNTIL IT COMES TO A
STOP, THEN BACK OFF TWO COMPLETE TURNS.
:
PRESSURE
INDICATOR
SLEEVE
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
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ADJUSTMENT KNOB
LOCKING RING
VALVE SEAL
VALVE HANDLE
Holding Pressure
S10099
Adjustment
Classic Air Tool
PRESSURE GAUGE
GENERAL:
THE HOLDING PRESSURE REFERS TO THE CONTROLLED PRESSURE IN THE TOOL THAT OCCURS
AFTER THE CLAMP HAS BEEN TENSIONED AND THE CONTROL LEVER HAS BEEN POSITIONED TO THE
NEUTRAL POSITION. IN THIS POSITION, THE PRESSURE IN THE TOOL BLEEDS DOWN FROM THE
PULL PRESSURE TO THE HOLDING PRESURE CONTROLLED BY THE HOLD PRESSURE CONTROL
VALVE. THESE PRESSURES ARE READ ON THE PRESSURE GAUGE.
FOR GENERAL USE, THESE TOOLS ARE SET AT 7 - 8 PSI AT THE FACTORY AND THE ADJUSTMENT IS
SEALED.
ONCE SET, PULL UP PRESSURE HAS BEEN ACHIEVED AND VALVE HANDLE HAS BEEN PUT IN
NEUTRAL POSITION, THE PRESSURE SHOULD DROP RAPIDLY AND THEN REACH SET HOLDING
PRESSURE AND STOP THERE.
THE HOLDING PRESSURE IS READ ON THE GAUGE AND IS THE PRESSURE WHICH SHOULD BE
SHOWING WHEN A JUNIOR PREFORMED CLAMP IS TO BE ROLLED OVER AND CUT OFF.
ADJUSTMENT OF HOLDING PRESSURE:
TO ADJUST THE HOLDING PRESSURE, REMOVE THE SEAL, RELEASE THE WHITE LOCKING RING TO
UNLOCK THE KNOB AND TURN THE VALVE CONTROL KNOB CLOCKWISE AS FAR AS POSSIBLE. SET
THE PULL PRESSURE AT 40 PSI OR HIGHER AND OPERATE THE TOOL (CLAMP NOT REQUIRED).
ALLOW THE TOOL TO REACH THE PULL PRESSURE THEN MOVE THE CONTROL VALVE TO NEUTRAL
POSITION. NOW, SLOWLY TURN THE ADJUSTMENT KNOB COUNTERCLOCKWISE AND YOU HEAR THE
AIR EXHAUST AND OBSERVE THE HOLDING PRESSURE DROP. TURN THE KNOB AS NEEDED TO GET
THE PRESSURE TO THE RECOMMENDED SETTING (PAGE 6). PUSH THE WHITE LOCKING RING DOWN
TO LOCK THE KNOB, NOW THE TOOL IS READY TO USE. IF THE VALVE DOES NOT HOLD THE
PRESSURE, THE VALVE IS DEFECTIVE AND SHOULD BE REPLACED. IT IS RECOMMENDED TO CYCLE
THE TOOL A FEW TIMES AND OBSERVE THAT PRESSURES ALWAYS REACH THE LEVEL SELECTED.
TO OPTIMIZE CLAMP CUT-OFF AND CLAMP LOCKING, IT IS RECOMMENDED THAT THE CLAMP HOLD
PRESSURES (SHOWN ON PAGE 6) BE USED FOR DIFFERENT CLAMP WIDTHS.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
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AND PULL CUT OFF HANDLE.
Clamp
S10099
Application
STEP 1
TURN PRESSURE INDICATOR KNOB UNTIL
INDICATOR COINCIDES WITH THE
PRESSURE REQUIRED FOR THAT
PARTICULAR BAND WIDTH AND MATERIAL
TYPE. SEE PAGE 6 OR RIGHT SIDE OF
TOOL CYLINDER FOR RECOMMENDED
PRESSURE SETTINGS.
STEP 2
INSERT CLAMP TAIL INTO NOSE OF
TOOL WITH BUCKLE UP. PUSH VALVE
HANDLE TO PULL-UP POSITION AS
SHOWN. (SHOULD TOOL FAIL TO
OPERATE, PUSH ON SHUT-OFF VALVE.)
Classic Air Tool
STEP 3
WHEN SHUT-OFF VALVE TRIPS,
RETURN VALVE HANDLE TO NEUTRAL
POSITION (HALF WAY BETWEEN PULLUP AND RETURN POSITIONS).
STEP 4
WHEN PRESSURE BLEEDS TO HOLDING
PRESSURE AS INDICATED ON PRESSURE
GAUGE, ROLL BUCKLE UNDER SHEAR HOOK
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
NOTE:
WHEN APPLYING OVERSIZED CLAMPS,
LIFT UP RAIL COVER, BACK OUT SOCKET
HEAD CAP SCREW LOCATED ON TOP OF
PISTON ROD HEAD TO CLEAR BAND PATH
INSIDE PISTON ROD HEAD FOR MORE
THAN ONE GRIP PER CLAMP.
RETURN SCREW BACK TO ITS ORIGINAL
POSITION WHEN MULTIPLE GRIPS ARE
NO LONGER REQUIRED. THREADED END
OF SET SCREW INSIDE PISTON ROD
HEAD IS USED TO EJECT CLAMP TAIL
SCRAP OUT OF FRONT OF JUNIOR HEAD.
SEE PAGE 6 FOR IMPORTANT ADVICE
AND WARNINGS.
STEP 5
PULL VALVE HANDLE TO RETURN
POSITION TO EJECT TAIL.
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NOTE: IF PROBLEM PERSISTS OR CANNOT BE IDENTIFIED, CALL BAND
-
IT, 303
-
320-4555.
Troubleshooting
PROBLEM PROBABLE CAUSE CORRECTION
SHARP OR SCARRED EDGES ON CLAMP.
METAL DEPOSITS ON UNDERSIDE OF TAIL
AT BUCKLE EDGE. CLAMP TAIL BREAKING
BEFORE CLAMPING OPERATION
COMPLETED.
TAIL IS BROKEN AT APPROXIMATELY 45°
CLAMP MATERIAL STRETCHED OR
THINNED AT BREAK.
CLAMP TAIL BREAKS DURING ROLL-UP.
LOOSE OR BROKEN CUTTER BLADE /
BACKING PLATE. SHARP EDGE ON
CUTTER BLADE DUE TO WEAR.
PULL-UP PRESSURE SET HIGHER THAN
RECOMMENDED.
HOLDING PRESSURE SET HIGHER THAN
RECOMMENDED. ROLL-UP IS ATTEMPTED
BEFORE PRESSURE HAS DROPPED TO
APPROPRIATE LEVEL.
PULL-UP PRESSURE SET LOWER THAN
RECOMMENDED.
MAKE CERTAIN ALL FASTENERS ARE
TIGHT. REPLACE ANY BROKEN OR
CHIPPED BLADES. HONE SHARP EDGE TO
A SMOOTH RADIUS.
REDUCE PULL-UP PRESSURE TO THE
RECOMMENDED MAXIMUM OR SLIGHTLY
LOWER. APPLY CLAMP AND ADJUST IT IF
NECESSARY.
REDUCE HOLDING RESSURE TO THE
RECOMMENDED MAXIMUM OR SLIGHTLY
LOWER. APPLY CLAMP AND ADJUST IF
NECESSARY. WAIT WITH ROLL-UP UNTIL
GAUGE REACHES REQUIRED HOLDING
PRESSURE.
INCREASE PULL-UP PRESSURE.
Classic Air Tool
S10099
CLAMP PULLS IN A JERKY MANNER.
CLAMP PULLS BUT DOES NOT LOCK.
CLAMP TAIL SLIPS IN BAND GRIPPER
LEVER.
CLAMP TAIL CATCHES AS TOOL RESETS.
TOOL DOES NOT CUT OFF CLAMP.
TOOL TAKES EXCESSIVE TIME FOR CLAMP
PULL-UP.
CLAMP TAIL CANNOT BE INSERTED INTO
TOOL.
CLAMP NOT INSERTED PROPERLY.
BAND GRIPPER PIN LOOSE. TIGHTEN SET SCREW.
PULL-UP CYLINDER NEEDS LUBRICATION.
HOLDING PRESSURE SET HIGHER THAN
RECOMMENDED.
BROKEN OR WORN TEETH ON BAND
GRIPPER LEVER.
SPRING STRETCHED OUT. REPLACE SPRING.
TRIPPER PLATE STUCK DUE TO DIRT OR
LACK OF LUBRICATION.
CLAMP TAIL DOES NOT ALIGN PROPERLY
DURING RESET.
LOOSE OR BROKEN CUTTER BLADE. TIGHTEN OR REPLACE CUTTER BLADE.
IMPROPER HOLDING PRESSURE
NO OR LOWER THAN RECOMMENDED
HOLDING PRESSURE.
AIR LEAK FROM LOOSE CONNECTION OR
WORN PARTS.
TRIPPER PLATE MAY BE BROKEN OR
BINDING.
MAKE SURE CLAMP IS STRAIGHT AND
LEVEL WHEN INSERTING.
CHECK FILTER / LUBRICATION AND ADD
OIL IF NECESSARY.
REDUCE HOLDING PRESSURE TO THE
RECOMMENDED MAXIMUM OR SLIGHTLY
LOWER. APPLY CLAMP AND ADJUST IF
NECESSARY.
REPLACE BAND GRIPPER LEVER.
CLEAN AND/OR RE-LUBRICATE.
MOVE VALVE HANDLE TO PULL-UP
POSITION. REACH UNDER PISTON ROD
AND LOCATE BAND GRIPPER LEVER.
ROTATE LEVER TOWARD CLAMP HEAD
AND ALLOW TAIL TO FALL FROM TOOL. IF
TAIL REMAINS STUCK, USE PLIERS TO
GRASP TAIL AND CAREFULLY REMOVE.
NEVER POSITION FINGERS ANYWHERE
BUT ON GRIPPER LEVER AND KEEP VALVE
HANDLE IN PULL-UP POSITION.
ADJUST HOLDING PRESSURE TO
RECOMMENDED LEVEL.
ADJUST CHECK VALVE TO
RECOMMENDED HOLDING PRESSURE.
TIGHTEN LOOSE CONNECTION AND / OR
REPLACE WORN PARTS.
ADJUST OR REPLACE TRIPPER PLATE.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
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Maintenance
1. FOR BEST RESULTS AND PROPER FUNCTIONING OF THE AIR
TOOL, A FILTER / LUBRICATOR MUST BE USED ON THE AIR
SUPPLY OR IN LINE WITHIN 30 INCHES OF THE AIR TOOL.
THE WARRANTY IS VOIDED IF A FILTER / LUBRICATOR IS
NOT USED.
2. BEFORE USING AIR TOOL, CHECK TO SEE THAT THE
CUTTER BLADE AND BACKING PLATE ARE FULLY
TIGHTENED. LOOSE BOLTS CAN EASILY CAUSE BREAKAGE
OF BLADE AND BACKING PLATE.
3. CLEAN GRIPPER OCCASIONALLY. PARTICLES AND DIRT ON
THE GRIPPER LEVER CAN CAUSE IT TO SLIP OFF THE
CLAMP TAIL. TO REMOVE GRIPPER LEVER, SLACKEN OFF
SET SCREW AND TAP OUT PIN.
4. CUTTER BLADE AND BACKING PLATE EDGES MUST BE KEPT
CLEAN AND FREE OF METAL SHAVINGS. HONE SMOOTH AT
FIRST SIGN OF CLAMP GOUGING.
S10099
Classic Air Tool
CUTTER BLADE
BACKING PLATE
BAND GRIPPER
THE BAND-IT S10099 AIR TOOL, ALTHOUGH DURABLE, DOES NEED PERIODIC MAINTENANCE AND
REPAIR. IF THIS TOOL NEEDS MINOR REPAIR OR COMPLETE OVERHAUL (LIST BELOW), IT SHOULD BE
RETURNED TO BAND-IT IN DENVER, COLORADO.
MINOR REPAIR:
1. TEST AND INSPECT TOOL TO DETERMINE SOURCE OF PROBLEM.
2. CLEAN EXTERIOR OF TOOL.
3. REPLACE WORN OR DAMAGED, EXTERNAL EXPENDABLE PARTS.
4. ADJUST, TEST AND INSPECT.
REPLACE CUTTER BLADE AND BACKING PLATE AS KIT J93099.
REPLACE GRIPPER CLOSING SPRING AND BAND GRIPPER AS KIT S45199.
PARTS REPLACED ARE INVOICED AT CURRENT PART PRICES.
OVERHAUL:
1. TOTALLY DISMANTLE TOOL AND CLEAN ALL PARTS.
2. REFINISH EXTERNAL PARTS SUCH AS CASTINGS, CYLINDER, ETC.
3. INSPECT ALL PARTS FOR WEAR AND DAMAGE. REPLACE AS NEEDED.
4. REPLACE ALL EXPENDABLE PARTS SUCH AS GASKETS AND O-RINGS.
5. REASSEMBLE, ADJUST, TEST AND INSPECT.
EXPENDABLE PARTS REPLACED AT NO EXTRA CHARGE.
ALL OTHER PARTS REPLACED ARE INVOICED AT CURRENT PART PRICES.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 12 of 18
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S10099
Maintenance List
Classic Air Tool
Warranty
MAINTENANCE CHECK LIST
COMPONENT CHECK ACTION FREQUENCY
CLAMP HEAD
CUTTER BLADE AND
BACKING PLATE
FILTER / LUBRICATOR
ECCENTRIC LEVER
CYLINDER
TRIPPER PLATE
AIR EXHAUST
MUFFLERS
Refer to website for warranty information: http://www.band-it-idex.com/warranty.html
CHECK FOR LOOSE
MOUNTING SCREWS.
CHECK TO SEE IF BLADE
IS LOOSE OR HAS ANY
BROKEN OR CHIPPED
EDGES.
CHECK FOR BUILD-UP OF
DIRT, ETC. CHECK FOR
LOW, CONTAMINATED OR
DISCOLORED LUBRICANT.
CHECK FOR BUILD-UP OF
DIRT, ETC., IN TEETH.
CHECK FOR BUILD-UP OF
DIRT, CONTAMINANTS ON
PISTON ROD SEALS.
CHECK FOR BUILD-UP OF
DIRT, CONTAMINANTS,
ETC.
CHECK FOR BUILD-UP OF
DIRT, CONTAMINANTS,
ETC.
TIGHTEN ALL SCREWS AND
FASTENERS.
TIGHTEN ALL SCREWS AND
FASTENERS. REPLACE IF
NECESSARY.
DRAIN AND CLEAN WITH SOAP
AND WATER. REFILL WITH
DTE 24 HYDRAULIC OIL.
REMOVE AND CLEAN WITH
SMALL POINTED OBJECT,
KNIFE BLADE, WIRE BRUSH.
CLEAN WITH SOAP AND WARM
WATER.
CLEAN AND APPLY TYPE G-N
LUBRICANT OR EQUIVALENT.
REMOVE AND CLEAN WITH
NON-FLAMMABLE
DEGREASER.
DAILY
DAILY
EVERY 2000 CLAMPS
EVERY 2000 CLAMPS
6 MONTHS
6 MONTHS
6 MONTHS
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 13 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
Repair Parts List
S10099
Cylinder Assembly
Classic Air Tool
ITEM PART NO. DECRIPTION QTY.
1 J65687 SCREW, SOC. HEAD CAP #10-32 X 1/2 1
2 J65087 NUT, HEX, #10-32 1
3 S14487 GAUGE, LIQUID 0-100 PSI ¼ NPT 1
4 J63387 O-RING, .188 ID X .062 THICK 1
5 J61587 CONTROL PLUNGER 1
6 J66687 GASKET, CYLINDER 2
7 J63287 O-RING, 5.437 ID X .295 THICK 1
8 S44887 SPACER, STROKE LIMITING 1
9 S45587 O-RING, .437 ID X .103 THICK 1
10 S44687 PISTON 1
11 J60767 CYLINDER 1
12 J92687 DECAL, CAUTION 1
13 S14887 TUBING, COPPER, ¼ OD 1
14 S11687 FITTING, COPPER TUBE ¼ X ¼ NPT 1
15 S47988 COVER, REAR CYLINDER 1
16 J67687 NUT, HEX, 3/8-24 12
17 S60287 DECAL, MAXIMUM SETTINGS 1
18 S44987 BOLT, HEX HEAD, ½-13 X 2.5 LG. 1
19 S45687 WASHER, FLAT 17/32 ID X 1-1/16 OD 1
20 J62187 CYLINDER BOLT 6
21 J90187 COVER, FRONT CYLINDER 1
22 J92187 DRAIN COCK, 1/8 NPT 1
23 J63187 O-RING, .750 ID X .125 THICK 1
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 14 of 18
ITEM PART NO. DESCRIPTION
24 S10487
25 J66587 WASHER, LOCK, 5/16 ID 4
26 S21789 BASE 1
27 S45888 SLIDE COVER 1
28 S45087 TRIPPER PLATE, BAND GRIPPER 1
29 J65487 SCREW, SET. 5/16-24 X 3/8 LONG 1
30 J61967 PLATE, ROD GUIDE 1
31 S48087 SCREW, BUTTON HEAD, #10-32 X 3/8 2
32 J67287 SCREW, SOC. HEAD CAP, ¼-28 X ½ 1
33 S44787 PISTON ROD 1
34 J66487 PIN, ECCENTRIC LEVER BACK-UP 1
35 S21587 PIN, PIVOT, BAND GRIPPER 1
36 J61187 PIN SPRING, 1/8 X 1 3/8 LONG 1
38 S45199 BAND GRIPPER KIT 1
39 J90987 SCREW, SOC. HEAD CAP, 5/16-18X7/8 6
40 J68187 SCREW, SET, #8-32 X 1/8 LONG 1
41 S25787 LUBRICANT, MOLY PASTE 42 C00387 LOCKING COMPOUND, HIGH STRENGTH 43 S25687
44 S39787
45 S25587
46 S11287
SCREW, SOC. HEAD CAP, 5/16-18X5/8
LOCKING COMPOUND, MEDIUM STRENGTH
GASKET AND JOINT SEALANT
COMPOUND, TEFLON SEALANT
FITTING, 45ْ, ¼ X ¼ NPT
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
QTY
4
-
-
-
1
WITHOUT RETURNING THE ENTIRE TOOL.
Repair Parts List
S10099
Valve Assembly
NOTE:
ENTIRE VALVE ASSEMBLY CAN BE REMOVED AS
A UNIT. THE VALVE ASSEMBLY CAN BE SENT TO
BAND-IT FOR SERVICING OR OVERHAUL
Classic Air Tool
ITEM PART NO. DESCRIPTION QTY.
1 J67887 SCREW, SET, #10-32 X 1-1/4 1
2 J65087 NUT, HEX, #10-32 3
3 J91687 BRACKET, COCKING 1
4 S10687 CUP, SHUT OFF VALVE 1
5 J64887 SCREW, SET, #10-32 X 3/8 2
6 S19187 HANDLE, VALVE 1
7 J92587 HANDLE, PLASTIC BALL 1
8 J61487 LINK, CONTROL VALVE 1
9 S10587 VALVE STEM 1
10 S10887 O-RING, .737 ID X .103 THICK 1
11 J63587 VALVE CUP 2
12 J61387 WASHER, VALVE SPACER 2
13 J64987
14 J64587
15 J60187
16 S37387
17 S48387
18 S10487
19 G00689
20 S10287
21 S11387
22 S11787
23 J92187
24 J64687
25 J64487
26 J63387
27 J64787
SCREW, SOC. HEAD CAP, #10-32 X ¾
PIN, SPRING, ¼ X 1-1/8 LONG
VALVE HEAD
NIPPLE, HEX, ¼ NPT
ELBOW, 90ْ 1/4 NPT
SCREW, SOC. HEAD CAP, 5/16-18 X 5/8
FITTING, SWIVEL, ¼ X ¼ NPT
VALVE, RELIEF, ¼ NPT
CHECK VALVE SEAL
MUFFLER, AIR EXHAUST, ¼ NPT
DRAIN COCK, 1/8 NPT
NUT, HEX, ¼-28
PIN, SPRING, 3/16 X 1” LONG
O-RING, .188 ID X .062 THICK
SCREW, SET, ¼-28 X 1”
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
ITEM PART NO. DESCRIPTION QTY.
28 S10787 STEM, SHUT-OFF VALVE 1
29 J63787 SPRING, COMP, .531 DIAM X 1.25 LG 1
30 J66887 BUSHING, BRASS ¼ NPT 1
31 S42387 PLUG, PLASTIC CAP, ¼ NPT 1
32 S11887 FITTING, COPPER TUBE, ¼ X 1/8 NPT 1
33 J63487 WASHER, NEOPRENE 1
34 J92387 BOLT, HEX, 5/16-18 X 1” LONG 1
35 J63187 O-RING, .750 ID X .125 THICK 1
36 J61687 VALVE HOOK 1
37 S23387 INDICATOR, PRESSURE SETTING 1
38 S23087 SPRING, COMP. ½ DIA X 2.31 LONG 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
39 S23287
40 J62787
41 S23487
42 J68187
43 S23187
44 J62887
45 J66787
46 J61787
47 J61287
48 J63687
49 J64387
50 J90487
51 J91487
52 J91387
53 J64287
54 S25587
www.BAND-IT-IDEX.com
Page 15 of 18
KNOB, ADJUST PRESSURE INDICATOR 1
LOCKING KNOB, PRESSURE IND. 1
SLEEVE, PRESSURE INDICATOR 1
SCREW, SET, #8-32 X 1/8 2
POST, PRESSURE INDICATOR 1
TRIP PISTON 1
GASKET, VALVE HEAD 1
VALVE ARM 1
WASHER, VALVE CUP 1
SPACER, CONTROL VALVE 1
PIN, SPRING, 3/16 X 5/8 LONG 1
SHIFT SLIDE, SLOW AND FAST PULL 1
WASHER, NEOPRENE AND STEEL 1
SCREW, BUTTON HEAD, #10-32 X ½ 1
PIN, SPRING, 3/16 X 7/8 LONG 1
COMPOUND, TEFLON SEALANT -
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
SHEAR HOOK PIVOT PIN TO BE RETAINED BY USING MEDIUM STRENGTH
Repair Parts List
S10099
Junior Clamp Head
Classic Air Tool
INSTALLATION INSTRUCTIONS FOR CUTTER BLADE
AND BACKING PLATE
1. REMOVE OLD CUTTER BLADE SCREWS, CUTTER BLADE
AND BACKING PLATE.
2. INSERT NEW SCREWS AND PUT ON NEW BACKING
PLATE WITH WORD “TOP” FACING UP (EITHER
DIRECTION) AS SHOWN.
3. PUT NEW CUTTER BLADE ON WITH SLOT FACING UP AS
SHOWN AND TIGHTEN SCREWS.
4. ALWAYS REPLACE ALL PARTS AS A KIT.
ITEM PART NO. DESCRIPTION QTY.
1 J93099 CUTTER / BLADE KIT 1
3 S18787 SCREW, SOC. HEAD CAP, ¼-28 X 1.75 2
4 S51287 HEAD, JR. PREFORMED CLAMP 1
6 J64887 SCREW, SET, #10-32 X 3/16 2
7 J00587 SHEAR HOOK 1
8 S11589 HANDLE ASSEMBLY 1
9 S18487 GRIP, HANDLE COVER 1
10 S52987 PIN, PIVOT, CAM 1
*11 J90887 PIN, PIVOT, SHEAR HOOK 1
12 S18687 DECAL, WARNING 1
KITS
-
*
BLUE LOCTITE COMPOUND 242 OR EQUIVALENT.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
J93099
STANDARD CUTTER BLADE/ BACKING PLATE
www.BAND-IT-IDEX.com
Page 16 of 18
-
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
AIR FILTER
Filter/Lubricator
S10099
Classic Air Tool
LUBRICATOR
¼” NPT PLUG
90° ELBOW
SWIVEL FITTING
HEX NIPPLE
FILLER PORT
LONG NIPPLE
90° ELBOW
AIR SUPPLY “IN” PORT
INSTRUCTIONS
1. REMOVE ¼” NPT PLUG FROM AIR SUPPLY “IN” PORT.
2. ASSEMBLE 90° ELBOW MALE END INTO FEMALE END OF AIR SUPPLY “IN” PORT. BE SURE FEMALE END
OF 90° ELBOW IS IN DIRECTION SHOWN AFTER ASSEMBLY.
3. USE OPEN FACE WRENCH ON 90° ELBOW TO ASSEMBLE MALE END OF LONG NIPPLE SUB-ASSEMBLY
INTO ASSEMBLED 90° ELBOW FEMALE PORT. BE SURE MALE END OF 90° ELBOW IS FACING STRAIGHT
BACK IN CENTER LINE OF PULL-UP CYLINDER AS SHOWN.
4. ASSEMBLE SWIVEL FITTING OF FILTER / LUBRICATOR SUB-ASSEMBLY SHOWN TO MALE END OF
ASSEMBLED 90° ELBOW. BE SURE THAT FILTER AND LUBRICATOR ARE STRAIGHT UP AND DOWN.
NOTE:
FILTER AND LUBRICATOR SUB-ASSEMBLY MAY BE ASSEMBLED AWAY FROM TOOL, NO MORE THAN 30”
FROM AIR SUPPLY “IN” PORT. FILTER AND LUBRICATOR MUST BE IN DIRECT LINE WITH TOOL, NO OTHER
HOOKUPS ALLOWED BETWEEN FILTER / LUBRICATOR AND TOOL.
PRIOR TO HOOKING UP AIR SUPPLY TO TOOL, UNSCREW THE TWO FILLER PORT SCREWS ON OPPOSITE
SIDE OF EACH OTHER AND FILL BOWL HALF WAY WITH DTE 24 HYDRAULIC OIL PROVIDED WITH KIT.
ADJUST DRIP RATE TO ONE DROP FOR EVERY 6 TO 7 CYCLES.
TO DRAIN AIR FILTER, TURN KNURLED KNOB COUNTERCLOCKWISE (IN).
USE OF THE S10099 AIR TOOL WITHOUT A FILTER / LUBRICATOR VOIDS THE WARRANTY.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 17 of 18
Document # P09287 rev. L
BAND-IT-IDEX, Inc. 2006
© Copyright
All rights reserved
12° Incline Base
S10099 AIR TOOL
S10099
Classic Air Tool
12° INCLINE BASE
2 REQUIRED PER TOOL
NOTES:
INCLINE BASE MUST BE FIRMLY SECURED TO WORK BENCH.
USE 5/16” DIAMETER FASTENING HARDWARE (NOT SUPPLIED WITH BASE).
USE MOUNTING TEMPLATE (PAGE 5) FOR HOLE LOCATIONS.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 18 of 18
Document # P09287 rev. L
© Copyright
BAND-IT-IDEX, Inc. 2006
All rights reserved
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