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IT5000-C
Operating Manual
36 pgs3.48 Mb0

Band-it IT5000-C, IT6000-C Operating Manual

Operating Manual
IT5000-C / IT6000-C
3/8” IT Tool
IT5000-C / IT6000-C
3/8” BAND-IT
®
Pneumatic IT Tools
Patent Pending
www.BAND-IT-IDEX.com
Page 1 of 36
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Operating Manual
IT5000-C / IT6000-C
3/8” IT Tool
Topic Page Description Page #
Safety Safety Guidelines 3 - 5
Tool Overview 6
Introduction
Air System
Tool Operation
Model Identification & Options Review 6 - 7
Tool / Component Identification 8 - 9
Air System Requirements 10
Air Control Regulator 11-12
Air System Settings 13
Tie / Clamp Installation Procedure 14
IT Tool Orientation Requirements 15
Tie / Clamp Inspection 16
Clamp Placement 17
Dimple Clip 18
Adjustable Support Arm / Handle 19
Tool Clearance Requirements 20
Mounting & Fixturing 21-22
Remote Actuation Configuration 23
Cutoff Signal Option 24
Unable to Achieve Tension 25
Trouble Shooting
Tool Symptoms 26
Preventative Maintenance 27
Replacement Parts 28
Maintenance
Maintenance 29 – 34
Cutoff Timing Adjustment 35
Quality Assurance Test Equipment 36
Quality/Warranty
General Warranty Info 36
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Page 2 of 36
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Operating
IT5000-C / IT6000-C
Manual
Safety Guidelines
This equipment has been tested by BAND-IT-IDEX and is safe to use providing that the proper safety precautions are observed.
DANGER—Misuse of this equipment may result in serious injury to personnel.
• Only use the equipment for its intended purpose, as described in this manual
• Do not attempt to operate the equipment with covers removed
• Refer to the installation section before installing machine
• Do not operate machine with wet hands
Please read this entire manual before unpacking, setting up or operating this equipment. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or other personnel, or damage to the equipment.
3/8” IT Tool
CAUTION—This equipment generates moderate levels of audible noise when in use.
• Ensure that it is installed in a location where operating noise will not cause disturbance.
Symbols:
Caution – Refer to accompanying documents
Caution – Risk of electric shock
It is the task of the employer to warn his or her staff of risks, to train them on prevention of accidents, and to provide necessary safety equipment and devices for the operator’s safety. Before starting to work with the machine, the operator should check the features of the machine and learn all details of the machine’s operation. The machine should only be operated by staff members who have read and understand the contents of this manual.
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Page 3 of 36
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Operating Manual
IT5000-C / IT6000-C
3/8” IT Tool
Directives de sécurité / Garantie
Cet équipement a été examiné par BAND-IT et est sûr pour employer fournir qu'on observe les mesures de sécurité appropriées.
Danger-Abusez de cet équipement peut avoir comme conséquence des dommages sérieux au personnel.
•
Utilisez seulement l'équipement pour son but prévu, comme décrit en ce manuel. N'essayez pas
d'actionner l'équipement des couvertures étant coupées
•
Reliez seulement à l'alimentation électrique correcte, comme indiqué de la plaque de contrôle
•
Référez-vous à la section d'installation avant d'installer la machine
•
N'actionnent pas la machine avec les mains humides
Veuillez lire ce manuel entier avant de déballer, installer ou actionner cet équipement. Prêtez l'attention à tous les rapports de danger et d'attention. Le manque de faire ainsi a pu avoir comme conséquence les dommages sérieux à l'opérateur, ou tout autre personnel, ou les dommages à l'équipement.
Attention-Cet équipement produit des niveaux modérés du bruit audible en service.
Assurez-vous qu'il est installé dans un endroit où le bruit de fonctionnement ne causera pas la perturbation.
Symboles :
Attention - référez-vous aux documents d'accompagnement
Attention - risque de décharge électrique
C'est le charger de l'employeur pour avertir son personnel des risques d'accidents, pour les former sur la prévention des accidents, et de fournir l'équipement et les dispositifs nécessaires de sûreté pour la sûreté de l'opérateur. Avant de commencer à travailler avec la machine, l'opérateur devrait vérifier les dispositifs de la machine et apprendre tous les détails de l'opération de machine. La machine devrait seulement être actionnée par les membres de personnel qui ont lu et comprendre le contenu de ce manuel.
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Page 4 of 36
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Operating
IT5000-C / IT6000-C
Manual
Safety Guidelines
Environmental operating conditions are defined as:
• For Indoor Use ONLY
• Temperature range from 5°C to 40°C
• Max relative humidity 80% for temperatures up to 31°C. Allowable humidity then decreases linearly to 50% at 40°C
• Conforms to Applicable Rated POLLUTION DEGREE 1
• Correct illumination for safety of operator (ISO 8995-89)
Additional Safety Guidelines:
• Read this manual and become familiar with the tool before installing any clamps.
3/8” IT Tool
• Protective eyewear should be worn when connecting and disconnecting the tool to compressed air sources and during operation.
• Wear appropriate gloves for handling steel while operating this tool, applying steel clamps and removing scrap clamp tail.
• Clamp tensioning can be immediately stopped by releasing the tool trigger. If a remote trigger is used, the system must be connected to allow for immediate disabling of the tool.
• When applying clamps, care should be taken to insure fingers and loose clothing are not in the way of the clamp being applied.
• Never attempt to clamp objects which have a potential to burst, shatter or otherwise cause bodily harm.
• Disconnect air supply and electrical power prior to maintenance and disassembly of tool components.
• Liquids or lubricants should never be put into the air lines.
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Page 5 of 36
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Operating Manual
IT5000-C / IT6000-C
3/8” IT Tool
Tool Overview
This machine is designed to automatically install clamps with repeatability and control.
• The tool consists of a tension system and a cutting system, both pneumatically controlled.
• The pneumatic system can be adjusted to provide appropriate clamp force for different applications. As the tension pressure is increased, the output force of the tool increases.
• During the tension cycle, the tool continues to tension the band until the pre-set tension is achieved. The tool stops tensioning when the pressure in the tension cylinder equals the inlet tension pressure coming from the air controller module.
• After the tool has achieved the preset tension, a valve switches over to the cutoff cycle.
• The gripping system retains force on the clamp until after the knife is actuated, which forms a locking feature and cuts the excess clamp tail.
Model Identification
IT6000 C 0 0 0
Feedback options:
IT6000 – 3/8” Tie-Lok®Ties
IT5000 – 3/8” JR®Clamps
Product model: Revisions are not compatible
Packaging options:
0 – Tool with standard accessories
1 – Tool only
Trigger options:
0 – Standard thumb trigger
1 – Connection for a remote trigger
0 – Standard Tool
1 – Data Feedback System (obsolete)
2 – Cutoff Signal Sensor
(tool trigger disabled)
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Page 6 of 36
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Operating Manual
IT5000-C / IT6000-C
3/8” IT Tool
IT Tool Options
• Any IT tool can be ordered as a stand alone tool or with accessories. Accessories packages all include a pneumatic air flow regulator. Additional accessories vary depending on the tool options.
• The remote trigger option is a combination of a plumbing modification inside the tool, and a sold separately foot pedal package. (see pg.19 for additional information)
• I17490 – Foot Pedal Control Kit, IT tools
• I17450 – Manual, Foot Pedal Kit
• The cutoff signal functions by a pneumatic switch set to trigger every cutoff cycle providing an easy way to confirm and count clamps installed. The accessories option includes an 12ft extension cord for connecting to the sensor.
• P48960 – Manual, Cutoff Signal
• The data system configuration is no longer available.
• P48950 – Manual, Data Feedback System
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Page 7 of 36
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Operating Manual
IT5000-C / IT6000-C
3/8” IT Tool
Tool / Component Identification
Operating Trigger
Tool
Reset
Tool
Mounting
Locations
Tool Head with Knife and Cutter Blade (see below)
Handle Cover
Handle
Quick Connect Air Couplings
(Do not add lubricants)
Tool Body
and Cover
Maintenance Cover w/
Tension Block Assembly
Tension
Cylinder
Cut-Off
Cylinder
Serial #
Location
IT5000-C / 3/8” JR®Clamps
“JR” on Cutter Blade
No Punch in Knife
3/8” JR Clamp 3/8” Tie-Lok Tie
IT6000-C / 3/8” Tie-Lok®Ties
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Page 8 of 36
“TL” on Cutter Blade
Punch in Knife
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Operating Manual
IT5000-C / IT6000-C
3/8” IT Tool
Identification of Standard Accessories
Coiled Air Lines
Packaging Option 0: Box includes IT tool, owners manual, air controller module, coiled air line, hex keys and fittings
Packaging Option 1: Box includes the IT tool and manual only
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Page 9 of 36
Air Regulator
Module
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Operating Manual
IT5000-C / IT6000-C
3/8” IT Tool
Air System Requirements
For proper tool performance, the incoming compressed air requirements to the BAND-IT Air Controller Module of the 3/8” BAND-IT Pneumatic IT Tool must be:
Item Min Max
Inlet Supply Pressure in PSI (kPa) 100 (690) 150 (1,034)
Inlet Supply Air Flow in SCFM (L/min) 1.5 (0.71)
Filtered air particle size (microns) (5)
Air Moisture Content 20% RH
Warning - Failure to follow the below specifications may cause significant damage to internal tool components.
Although cylinders are permanently lubricated, premature wear can be caused by contaminants in the air supply or the presence of water and oil. The tool’s internal valves can also be affected by contaminants in the air lines causing a valve malfunction. The BAND-IT Air Controller Module includes a filter to meet particle requirements.
BAND-IT recommends the use of an Air Booster System to address the potential problems associated with low air supply, including:
•filters and dries the air supply
•assures pressure of 100 PSI (690 kPa)
Contact BAND-IT-IDEX Customer Service at 1-800-525-0758 or 303-320-4555 for more information.
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Page 10 of 36
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Operating Manual
Air Supply
100-150 psi
IT5000-C / IT6000-C
3/8” IT Tool
Air Control Regulator Assembly (I56090)
1/8” Quick Disconnects
Connect tool air hoses
Air Shut-Off Valve
Quick Disconnect
Comes with “Industrial” installed, also supplied with Tru-Flate fitting. Alternatively connect with any ¼” npt fitting.
Muffler
Air Filter (5 micron)
Standard Filters/Regulators incorporate polycarbonate bowls and/or observation windows. Be sure any fluids used near this assembly are compatible.
System Air Pressure Regulator with Gauge
Factory set to 105 psi Do not adjust
Mounting Bracket
Unit may be mounted on wall or bench
Tension Pressure Regulator with Gauge
Factory set to 70psi. (suggested setting for IT6000) Do not set higher than tool manual listed maximum pressure. (pg.13) To adjust, remove screw & nut pull down on knob and twist. Push back up and replace screw & nut to lock.
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Page 11 of 36
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
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