Bambi VTS75, VTS75D, VTS150D, VT200, VTS200 Operator's Handbook Manual

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Oil-Free Range Operators Handbook VT

& VTS models

Covering Models:-

BAMBI AIR COMPRESSORS LTD

152 Thimble Mill Lane Heartlands Birmingham B7 5HT Tel: 44 (0) 121 322 2299 Fax: 44 (0) 121 322 2297

Email: sales@bambi-air.co.uk www.bambi-air.co.uk

VT75 VT75D VTS75

V T S 75 D

VT150 VT150D VTS150

VTS150D

VT200 VT200D VTS200

VTS200D

VT250 VT250D VTS250

VTS250D

VT300

VT300D

VT400

VT400D

Operating Manual

Your Bambi Air Compressor is a precision engineered product. By following these simple steps you will ensure years of trouble free use.

Parts & Service are available from your Bambi dealer.

It is important to quote Model, Type & Serial Number in all communications.

The substitution of parts not manufactured nor approved by Bambi can impair performance, service life and create potential mechanical or personnel hazards and will invalidate your warranty.

Bambi reserves the right to modify the contents of this operating booklet without notice and the information is in no way binding on the company.

Warranty

Provided the operating instructions have been followed, and the compressor has been properly maintained, Bambi VT and VTS compressors are guaranteed against faulty workmanship for a period of 2 years. The air receiver is guaranteed for 5 years. The guarantee does not cover damage by misuse, incorrect parts or service. Contact Bambi Air Compressors or your retailer for further information.

1) Safety Precautions

What you must do:

• Read these instructions before using your air compressor.

• Ensure the compressor has been installed, electrically connected and piped in by a properly qualified person.

• Ensure the compressor is kept upright at all times.

What you must not do:

• Do not attempt any maintenance on the compressor until it has been isolated from the power supply.

• Do not attempt any work on the compressor until the air receiver and pipe work systems are depressurised.

• Compressed air is dangerous if misused and can prove fatal. Avoid any bodily contact with compressed air.

• During operation the motor will become quite hot to the touch. Avoid contact to prevent burns.

• Never tamper with the pressure relief valve.

• Never lubricate the oil free motor or pump assembly; this will cause severe damage.

• Never obstruct cooling fans or outlet vents.

2) Siting The Compressor

What you must do:

• Provide adequate protection from the weather.

• Site the compressor level in both planes.

• Larger models are heavy. Ensure the surface has sufficient load bearing capacity.

• Allow access for maintenance all around the compressor.

• Site in a dry area, avoiding damp or humid conditions. The site must be dust free, well ventilated and have a cool ambient temperature. 40°C should be regarded as the maximum allowable ambient.

What you must not do:

• Enclose the compressor or allow hot air generated by the motor to re-circulate around the compressor. Ensure there is 30cm clearance around the compressor

• Restrict air flow around the after cooler, after cooler fan unit or end cover ventilation [S models].

Important ! For Silenced VTS Models:

These compressors generate heat. Never restrict any of the ventilation grilles otherwise serious damage may occur.

Electrical Connections

Where applicable, compressors are supplied with a moulded plug in accordance with national standards. Never remove the moulded plug.

Note !

Duplex models VT300/300D, VT400/400D must be connected to a dedicated fused 20 amp supply.

Wired in accordance with European Standard – Single phase: Blue = neutral, Brown = live, Yellow & Green Stripe = earth

Three phase: Brown/Black/Grey = Phase conductors Blue = Neutral Yellow and Green Stripe = earth Three phase compressors should be connected by a competent person

All three phase units require neutral supply

3) Unpacking Instructions for: VTS75 / VTS150 / VTS200/ VTS250

3.1) Fitting Mounting Castors

Before using the compressor you must remove the external packaging and fit the castors supplied as they also provide essential clearance for the lower cooling fan exhaust.

Note ! Failure to do so will cause damage and invalidate your warranty

Remove the four bolts securing the compressor to its wooden packing, carefully lift the compressor to enable you to screw in the four castors using the same mounting holes.

Take care lifting the compressor, some models are heavy.

3.2) Removing Internal Transit Packing

Before using the compressor you must remove the internal packing, failure to do so will cause damage to the compressor. The procedure is as follows -

3.3) Fitting Condensate Bottle – VTS Dryer models only

Compressors fitted with an air dryer are supplied with a condensate bottle which you will need to fit before use.

Attach the condensate bottle mounting bracket to the front panel of the compressor using the 2 plastic clips provided. These are a simple push fit.

Slide the condensate bottle into the mounting bracket.

Fig.2 - VTS Condensate bottle position

Push the black plastic condensate tube which emerges from the front panel into the hole in the lid of the bottle. As on Fig. 2

Fit the exhaust silencer to the condensate tube by pushing firmly on to the end of the tube.

Fit the bottle lid ensuring that it “clicks” home.

Using the hex key provided, remove the 3 bolts fixing the left hand end cover in place (when viewed from the front) – see fig 1.

There are three packing pieces, two either side of the pump unit, one on top of the cooling fan assembly.

Ensure that these are removed.

Reassembly is a reverse of the above but do not over-tighten the cover fixing bolts.

Using the hex key provided, remove the 4 bolts fixing the top cover in place and remove the top cover

- see fig 1a.

There is one packing piece on the top of the pump unit.

Ensure that this is removed.

VTS75/150/200 VTS250D

Fig 1.

Fig 1a.

4) Operation

Refer to exploded parts diagrams and illustrations when reading this section.

Note ! For VTS Models Ensure the transit packing has been removed as described in the previous section. Failure to do so will cause damage and invalidate your warranty

4.1) Starting & Stopping

Plug the compressor into an outlet socket of nominal voltage and fitted with the correct fuse as shown in section Electrical Connections.

Switch the compressor on (I) using the on/off switch located on the front panel or pressure switch - see fig 3 pictures:

Fig. 3 On off switch versions

The compressor will start running and automatically switch off at the preset pressure.

Note! Duplex Models VT300/300D, VT400/400D are fitted with a sequential start system to reduce electrical loading. You will notice one motor starting a few seconds after the other [single phase only]. This is normal.

As air is used the pressure drops and the motor will restart at the preset pressure. Approx 2 Bar differential.

Note ! Each time the compressor switches off or the power supply is interrupted, you will hear a short hiss of air. You are hearing the unloader valve discharging the residual delivery pipe pressure. This is normal.

4.2) Adjusting Outlet Pressure

Use the pressure regulator to adjust the outlet pressure.

To increase line pressure, rotate the black knob next to the pressure gauge in a clockwise manner, to decrease turn anti clockwise. It is possible to lock the setting by pushing the knob down until it “clicks” home – see fig 4.

Fig 4: Gauge layouts On cabinet [VTS] models, gauges are labelled.

On others: The smaller gauge is SELECTED pressure The larger is RECEIVER pressure

5) Routine Maintenance

Refer to preventative maintenance section for frequency.

5.1) Draining the Air Receiver

Drain condensate from air receiver at a pressure of no more than 2 Bar.

Slowly open the red coloured drain tap provided to allow water to flow out – see fig 5.

Fig. 5 Drain tap types

Close drain tap when all water has drained off. Draining is not required on dryer equipped

models. Automatic drains where fitted do not require draining, however the condensate bottle will require emptying – see following section “Operation Dryer Models”.

Note !

Waste condensate must be handled in accordance with national environmental rules.

5.2) Check Pressure Relief Valve

Ensure the air receiver is not pressurised. On “S” models, refer to section 8: Removing Housing Cover

Unscrew the knurled end of the pressure relief valve until an audible “click” is heard. Retighten without using excessive force.

Fig. 6 Pressure relief valve positions

6) Operation – Dryer Models

When equipped with an air dryer unit, the compressor will automatically dry the compressed air before it is stored in the air receiver. This happens automatically and requires no additional maintenance.This eliminates the need to manually drain the air receiver.

Operation is similar to standard versions with the following change :-

Each time the compressor switches off or the power supply is interrupted, the dryer purge valve opens and automatically activates the drain valve on the after cooler filter allowing the dryer tower to regenerate. All accumulated moisture will discharge into the condensate bottle.

This should be emptied when it reaches ¾ full.

Do not exceed the recommended 50% duty cycle, otherwise the dryer will not activate and the humidity of the air will increase. Ensure the after cooler fins are kept clear of accumulated dust.

Note!

It is normal for the VTS 250D units to constantly bleed air from the condensate bottle.

Fig. 7 Condensate bottle locations

You must find the cause of the overload and rectify this before continuing to use the compressor.

• Drain tap not closed properly

• Air leaks on the pneumatic fittings

• Compressor not the correct size for the work load

• Cooling fan outlets restricted

Contact your service engineer to investigate the cause.

7) Technical

We recommend the compressor has a maximum 50% duty cycle to prolong pump life.

Note !

The motor must never be allowed to run continuously otherwise it will overheat and may become damaged.

Do not ignore air leaks. All air connections must be leak free to prevent the compressor from over heating.

The compressor is fitted with 2 thermal overloads. In the event of excessive temperature the compressor will switch off and the external thermal protector will activate. To re-set follow the procedure below-

Models: VT75/75D, VT150/150D, VT200/200D, VT250/250D

Switch off at the pressure switch [see Fig. 2]. Allow 50 minutes for the motor to cool down then switch back on at the pressure switch. The compressor will now restart.

Models: VTS75/75D, VTS150/150D, VTS200/200D, VTS250/250D

Do not switch the compressor off after overheating as this will prevent the internal cooling fans which reduce the temperature inside the housing from running.

Allow 50 minutes for the motor to cool down.

Press the thermal re-set button, you will hear an audible click – see fig 8.

The compressor will now restart.

Models: VT300/300D, VT400/400D

The re-set is integral with the pressure switch. The pressure switch will automatically turn off (0) in the event of motor overload. Turn the pressure switch to the on position [see Fig. 3]. The compressor will now restart.

If the compressor still does not run, switch off immediately and disconnect from the mains supply.

Fig. 8 Thermal re- set button

Check for -

Preventative Maintenance

Operation Daily Weekly Annually 2 Years 5 Years

Drain Air Receiver •

Replace Air Intake Filter •

Check Pressure Relief Activation •

Clean After Cooler Fins •

Clean Ventilation Grilles •

Check Piston Ring •

Replace Air Dryer Filter •

Desiccant Change

•

Coalescing Filter Element •

Above are to be considered minimum frequency

8) Removing Housing Cover (VTS Models Only)

For routine maintenance it may be necessary to remove the top cover. Adhere to the following procedure:

Models: VTS 75/75D, 150/150D, 200/200D

Disconnect from the mains power supply and release all the air from the compressor and the air system.

Using the hex key provided, remove the 3 bolts fixing each end cover in place and remove the end covers.

Remove the bolts holding the top cover in place. Gently lift up the top housing.

Note ! Do not use excessive force as this will strain the electrical and air connections.

Carefully pull apart the electrical multi connector by squeezing the side clips and gently pulling the connector apart. Do not use excessive force.

To release the air connections, push the connector collar in and simultaneously pull the air tube out.

Reassembly is a reverse of the above but check that -

• The air tubes are pushed fully home into the connector and seal

• The electrical connector is secure

• No wires or air tubes are trapped in the housing join

Models: VTS250/250D

Disconnect from the mains power supply and release all the air from the compressor and the air system

Using the hex key provided, remove the 4 bolts fixing the top cover in place and remove the top cover.

Technical Specification

VT 0.75Hp Pump Specification

Motor Kw / Hp 0.55 / 0.75

Voltage 220/240

Frequency Hz 50

Amps 3.9

Displacement l/min 120

VT 1.5Hp Pump Specification

Motor Kw / Hp 1.1 / 1.5

Voltage [Single phase - 3 phase] 220/240 - 380/415

Frequency Hz 50

Amps [Single phase - 3 phase] 6.8 - 2.9

Displacement l/min 175

VT 2.0Hp Pump Specification

Motor Kw / Hp 1.5 / 2.0

Voltage [Single phase - 3 phase] 220/240 - 380/415

Frequency Hz 50

Amps [Single phase - 3 phase] 9.9 - 3.6

Displacement l/min 220

VT 2.5Hp Pump Specification

Motor Kw / Hp 1.84 / 2.5

Voltage [Single phase - 3 phase]

220/240

- 380/415

Frequency Hz 50

Amps [Single phase - 3 phase] 12.9 - 4.6

Displacement l/min 300

VT75

Ref No. Description Part no.

1 Rubber foot BPB0601

2 Inspection plug BPB0243

3 Inspection plug seal BPB0502

4 24 litre tank BPB0260

5 40mm rubber mounting BPB0272

6 Motor mounting bracket BPB0321

7 Solenoid c/w cable BPB0545

8 1/8 x 6mm push fitting BPB0154

9 6mm black nylon tube BPB0203

10 Crankcase mounting bracket BPB0347

11 20mm rubber mounting BPB0273

12 Drain valve tap BPB0281

13 3/8 x 10mm tube elbow BPB0277

14 Red nylon drain tube BPB0284

15 50mm tank pressure gauge BPB0658

16 Pressure switch BPB0550

17 40mm line pressure gauge BPB0657

18 Pressure regulator BPB0510

19 1/4 x 1/4 M adaptor BPB1078

20 1/4 on-off tap BPB1079

21 Safety valve BPB1084

22 1/4 M/F elbow BPB1139

23 3/8 M adaptor BPB0283

24 Delivery pipe BPB0508

25 1/8 x 6mm elbow bush fitting BPB0044

26 3/8 M/F elbow BPB0282

27 Non-return valve BPB0656

VT75D

Ref No. Description Part no.

1 Condensate diffuser BPB0588

2 1/8 x 6mm push tube fitting BPB0154

3 Condensate bottle - complete BPB0088

4 1.3m 6mm nylon tube BPB0203

5 6mm tube divider BPB0279

6 1/8 x 6mm elbow tube fitting BPB0044

7 Solenoid valve c/w cable BPB0545

8 Dryer assembly BPB0548

9 1/4 x 10mm push tube fitting BPB0591

10 0.65m 10mm black nylon tube BPB0551

11 3/8 x 10mm tube swivel elbow BPB0277

12 Coalescing filter BPB0258

13 Coalescing filter element BPB0655

14 3/8 M/F elbow BPB0282

15 Aftercooler - complete BPB0560

16 Aftercooler mounting bracket BPB0557

17 40mm mounting rubber BPB0272

18 Motor mounting bracket BPB0321

19 Crankcase mounting bracket BPB0347

20 20mm mounting rubber BPB0273

21 Drain valve tap BPB0281

22 Red nylon drain tube BPB0284

23 3/8 x 10mm tube swivel elbow BPB0277

24 3/8 M adaptor BPB0283

25 50mm tank pressure gauge BPB0658

26 Pressure switch BPB0550

27 1/4 On-off tap Closing ring BPB1079

28 40mm line pressure gauge BPB0657

29 Pressure regulator BPB0510

30 1/4 M adaptor BPB1078

31 Safety valve BPB1084

32 1/4 M/F elbow BPB1139

33 Non-return valve BPB0656

34 3/8 x 10mm strainght tube conn. BPB0275

35 Rubber foot BPB0601

36 Inspection plug BPB0243

37 Inspection plug seal BPB0502

38 24 litre tank BPB0260

39 1/4 x 10mm Tube swivel elbow BPB0276

40 Dryer mounting clamp BPB0503

41 Purge tank bleed pipe BPB0775

42 Delivery pipe BPB0508

43 Purge tank BPB0484

VT150 / VT200

Ref No. Description Part no.

1 Rubber foot BPB0601

2 Inspection plug BPB0243

3 Inspection plug seal BPB0502

4 50 litre tank BPB0261

5 40mm mounting rubber BPB0272

6 Motor mounting bracket [VT150] BPB0321

7 Solenoid valve c/w cable BPB0545

8 1/8 x 6mm push fitting BPB0154

9 0.4m 6mm nylon tubing BPB0203

10 20mm mounting rubber BPB0273

11 Crankcase mounting bracket BPB0347

12 3/8 drain tap BPB0281

13a 3/8 x 10mm tube elbow [VT200] BPB0280

13b 3/8 x 10mm tube elbow [VT150] BPB0277

14 0.6m drain tube BPB0284

15 50mm tank pressure gauge BPB0658

16 Pressure switch BPB0550

17 40mm line pressure gauge BPB0657

18 Pressure regulator BPB0510

19 1/4 M adaptor BPB1078

20 On-off tap BPB1079

21 Safety valve BPB1084

22 1/4 M/F elbow BPB1139

23 3/8 M adaptor BPB0283

24 400mm Delivery pipe BPB0508

25 1/8 x 6mm elbow tube fitting BPB0044

26 3/8 M/F elbow BPB0282

27 Non-return valve BPB0656

VT150D / VT200D

Ref No. Description Part no.

1 Condensate diffuser BPB0588

2 1/8 x 6mm Push fitting BPB0154

3 Condensate bottle complete BPB0088

4 1.1m 6mm Nylon tube BPB0203

5 6mm Divider BPB0279

6 1/8 x 6mm Elbow tube fitting BPB0044

7 Solenoid valve c/w cable BPB0545

8 Coalescing filter BPB0258

9 Coalescing filter element BPB0655

10 1/4 x 3/8 adaptor BPB0591

11 0.65m 10mm Nylon tube BPB0551

12 3/8 x 10mm Swivel elbow BPB0283

13 3/8 M/F elbow BPB0282

14 Aftercooler BPB0561

15 Aftercooler bracket BPB0557

16 40mm Rubber mounting BPB0272

17a Motor mounting bracket [VT150D] BPB0321

17b Motor mounting bracket [VT200D] BPB0516

18 Crankcase mounting bracket [VT150D] BPB0347

19 20mm Rubber mounting BPB0273

20 3/8 Drain tap BPB0281

21 0.6m 10mm Drain tube BPB0284

22a 3/8 x 10mm Elbow [VT200D] BPB0280

22b 3/8 x 10mm Elbow [VT150D] BPB0277

23 3/8 M adaptor BPB0283

24 50mm Tank pressure gauge BPB0658

25 Pressure switch BPB0550

26 40mm Line pressure gauge BPB0657

27 Pressure regulator BPB0510

28 1/4 M adaptor BPB1078

29 On/off tap BPB1079

30 Safety valve BPB1084

31 1/4 M/F elbow BPB1139

32 Non-return valve BPB0656

33 50 Litre tank BPB0261

34 3/8 x 10mm Connector BPB0275

35 Rubber foot BPB0601

36 Inspection plug BPB0243

37 Inspection plug seal BPB0502

38 1/4 x 10mm Swivel elbow BPB0276

39 Dryer mounting bracket BPB0503

40 Dryer assembly BPB0548

41 400mm Delivery pipe BPB0508

42 Purge tank bleed valve BPB0775

43 Purge tank BPB0484

VTS75 / 150 / 200

Ref No. Description Part no.

1 On/Off switch APT626

2 Cabinet lid BPB0763

3 On/Off valve BPB1079

4 1/4BSPF x 10mm stud elbow BPB0820

5 1/4BSPM x 10mm tube elbow BPB0276

Pressure regulator

BPB0510

7 1/4BSPF x 6mm tube elbow BPB0758

8 1/4BSP panel mounted gauge BPB0748

9 1/4BSP panel mounted gauge BPB0748

10 End panel BPB0538

11 Cooling fan housing BPB0767

12 1/4BSPM x 6mm elbow BPB0044

13 1/4BSPM x 10mm tube elbow BPB0276

14 1BSP flanged inspection plug BPB0243

15 Inspection plug seal BPB0502

16 23ltr vessel BPB0795

17 3/8BSP M/F plated elbow BPB0282

18 3/8BSPM non-return valve BPB0822

19 3/8BSP M/F/F tee BPB0802

20 3/8BSP M/F plated elbow BPB0282

21 600mm delivery pipe BPB0798

22 3/8BSPM x 1/8BSPF bush BPB0803

23 Solenoid valve / cable assembly BPB0545

24 1/8BSPF x 6mm elbow BPB0278

25 Inspection plug seal BPB0502

26 M8 x 20 Hex screw BPB0265

27 1/4BSP M/F/F tee BPB1109

28 M6 x 25 washer BPB0121

29 M8 nut BPB0161

30 1/4BSP x 10mm elbow BPB0276

31 1BSP x 1/4BSP reducing bush BPB0255

32 1/4BSPM x 6mm Tube swivel elbow BPB0042

33 6mm tube Y connector BPB0279

34 3/8BSPF x 6mm tube fitting BPB0756

35 Drain tap BPB0281

36 1/4BSPM x 6mm elbow BPB0042

37 Pressure switch BPB0550

38 Safety valve BPB1084

39 Cabinet tray BPB0764

40 0.75 & 1.5HP crankcase bracket BPB0347

40 2.0HP crankcase bracket BPB0517

41 20mm rubber mount BPB0273

42 M8 nut BPB0161

43 40mm rubber mount BPB0272

44 M8 nyloc nut BPB0266

45 Motor mounting bracket BPB0321

46 Cabinet base BPB0762

47 Cutout / reset switch BPB0722

48 Cooling fan BPB0727

49 End panel BPB0538

50 M8 nut BPB0161

51 Swivel castor BPB0811

52 1/8BSPF x 6mm tube fitting BPB0154

53 Swivel castor BPB0811

54 Swivel castor with brake BPB0812

55 1/8BSPP silencer BPB0588

56 Thermal switch BPB0732

19 20 21

28 29

41 42

23 6mm tube elbow BPB0758

Pressure regulator

BPB0510

25 Solenoid valve / cable assembly BPB0545

26 1/8BSPF x 6mm tube fitting BPB0154

27 1/4BSPM x 10mm tube elbow BPB0276

28 1/6BSPM x 6mm elbow BPB0044

29 Aftercooler / fan assembly BPB0862

30 Aftercooler / fan assembly BPB0862

31 Dryer assembly BPB0584

32 1BSP flanged inspection plug BPB0243

33 Inspection plug seal BPB0502

34 23ltr vessel BPB0795

35 165mm delivery pipe BPB0728

VTS75D / 150D / 200D

Ref No. Description Part no.

1 On/off switch APT626

2 Cabinet lid BPB0763

3 165mm delivery pipe BPB0728

4 3/8BSP Bulkhead connector BPB0749

5 Coalescing filter BPB0258

6 3/8BSPM x 10mm tube elbow BPB0277

7 Coalescing filter BPB0258

8 Coalescing filter BPB0258

9 Coalescing filter BPB0258

10 1/8BSPM x 6mm elbow BPB0044

11 Dryer mounting clamp [two halves] BPB0503

12 1/4BSPM x 10mm tube elbow BPB0276

13 1/4BSPM x 10mm tube elbow BPB0276

14 1/4BSPM x 10mm tube elbow BPB0276

15 Purge tank bleed pipe BPB0775

16 1/4BSPT M/F elbow BPB1139

17 Dryer purge tank BPB0484

18 1/4BSPF x 10mm elbow BPB0820

19 1/4BSPM x 10mm tube elbow BPB0276

20 On/off valve BPB1079

21 End panel BPB0538

22 1/4BSP x 63mm 0-160 gauge BPB0748

36 3/8BSPF x 10mm tube connector BPB0275

37 3/8BSPM non-return valve BPB0822

38 3/8BSP M/F plated elbow BPB0282

39 3/8BSP M/F plated elbow BPB0282

40 Safety valve BPB1084

41 Pressure switch 3/8BSPF BPB0550

42 400mm delivery pipe BPB0508

43 1/4BSP M/F/F T piece BPB1109

44 1/4BSPM x 10mm tube elbow BPB0276

45 1/4BSPM x 6mm tube fitting BPB0043

46 1/8BSPM x 6mm tube elbow BPB0044

47 1BSP x 1/4BSP Flanged bush BPB0255

48 M8 Hex full nut BPB0161

49 M8 x 25 washer BPB0121

50 M8 x 16mm set screw CP2737

51 6mm Y connector BPB0279

52 1/4BSPM x 6mm tube elbow BPB0042

53 M8 Hex full nut BPB0161

54 0.75/1.5HP Motor mounting bracket BPB0321

55 0.75/1.5HP Crankcase mtg bracket BPB0347

55 2HP Crankcase mounting bracket BPB0517

56 20mm Rubber mount BPB0273

57 M8 Hex full nut BPB0161

58 40mm Rubber mount BPB0272

59 Cabinet base BPB0762

60 Cutout / Reset switch BPB0722

61 Cooling fan BPB0727

62 End panel BPB0538

63 M8 Hex full nut BPB0161

64 Swivel castor BPB0811

65 6mm tube Y connector BPB0279

66 Water bottle c/w cap and cage BPB0088

67 Drain valve BPB0281

68 3/8BSPF x 6mm tube fitting BPB0756

69 Swivel castor with brake BPB0812

70 Thermal switch BPB0732

9 10

53 54

55 56

VT250

Ref No. Description Part no.

1 M8 Hex full nut BPB0161

2 Crankcase mounting bracket BPB0517

3 20mm Rubber mount BPB0273

4 M8 Flanged nut BPB0130

5 2.0hp Motor mounting bracket BPB0516

6 M8 Hex full nut BPB0161

7 40mm rubber mount BPB0272

8 1/8BSPF x 6mm push tube fitting BPB0154

9 600mm delivery pipe BPB0798

10 3/8BSP M/F elbow BPB0282

11 1/8BSPM x 6mm elbow tube fitting BPB0044

12 3/8 X 3/8 N/R valve BPB0656

13 Pressure gauge BPB1081

14 3/8BSP M/F/F tee BPB0802

15 Safety valve BPB1084

16 1/4BSPT M/F elbow BPB1139

17 Pressure switch BPB0550

18 1/4BSPT x 1/4BSPMT adaptor BPB1078

3/8BSP x 3/8BSP adaptor

BPB0283

20 On/Off valve BPB1079

Pressure regulator

BPB0510

22 Pressure gauge BPB0657

23 Base plate BPB0319

24 Drain valve BPB0895

25 1/4BSPMT x 1/4 i/d hose tail BPB1076

26 1/4BSPT M/F elbow BPB1139

27 Swivel castor with brake BPB0812

28 Swivel castor BPB0811

29 M8 hex full nut BPB0161

30 1BSP Flanged Inspection plug BPB0243

31 Inspection plug seal BPB0502

32 59 litre vessel BPB0230

33 Motor Mtg bracket BPB0343

34 Solenoid valve / cable assembly BPB0545

VT250D

Ref No.

Description Part no.

1 270mm delivery pipe BPB0858

2 3/8BSP M/F elbow BPB0614

3 Coalescing filter BPB0983

4 3/8BSP x 3/8BSP adaptor CP0713

5 3/8BSP M/F elbow BPB0282

6 185mm Delivery pipe BPB0357

7 Coalescing filter BPB0983

8 Coalescing filter BPB0983

9 Coalescing filter BPB0983

10 Solenoid valve / cable assembly BPB0545

11 1/8BSPF x 6mm tube elbow fitting BPB0278

12 Water bottle / black cap & cage BPB0088

13 Motor mounting bracket BPB0516

14 M8 Hex full nut BPB0161

15 Crankcase mounting bracket BPB0517

16 20mm rubber mount BPB0273

17 M8 Flanged nut BPB0130

18 M8 Hex full nut BPB0161

19 40mm rubber mount BPB0272

20 600mm delivery pipe BPB0798

21 3/8 x 3/8 Non-return valve BPB0656

22 3/8BSP M/F/F tee BPB0802

23 Pressure gauge BPB1081

24 Safety valve BPB1084

25 1/4BSPT M/F elbow BPB1139

26 Pressure gauge BPB0657

27 Pressure switch BPB0550

28 3/8BSP x 3/8BSP adaptor BPB0283

29 On/Off valve BPB1079

Pressure regulator

BPB0510

31 Base plate BPB0315

32 1/4BSPT M/F elbow BPB1139

33 1/4BSPMT x 1/4 i/d hose tail BPB1076

34 Drain valve BPB0895

35 Swivel castor with brake BPB0812

36 Inspection plug seal BPB0502

37 1BSP Flanged inspection plug BPB0243

38 Swivel castor BPB0811

39 M8 Hex full nut BPB0161

40 59ltr vessel BPB0230

41 Motor mounting bracket BPB0343

42 1/4BSPT M/F elbow BPB1139

43 1/4BSP M/F extension piece BPB0150

44 400mm Delivery pipe BPB0508

45 3/8BSP M/F plated elbow BPB0282

46 After-cooler c/w fittings and guard BPB0860

47 Safety valve BPB1084

48 After-cooler / dryer mounting brkt. BPB0330/0331

49 Twin tower dryer BPB0836

50 3/8BSP Outlet elbow BPB0629

51 1/4BSPMT x 1/4BSPMT adaptor BPB1078

VTS250

Ref No. Description Part no.

1 Top panel BPB0354

2 3/8BSPF x 10mm tube elbow BPB0593

3 3/8BSP Bulkhead connector BPB0749

4 Safety valve BPB1084

5 1/4BSPM x 6mm tube elbow BPB0042

6 1/4BSPF x 6mm tube elbow BPB0758

7 1/4BSP x 63mm 0-160 gauge BPB0748

8 Pressure switch BPB0550

9 1/4BSPM x 6mm tube elbow BPB0042

10 Cabinet: RH panel BPB0352

11 1/4BSPM x 10mm tube elbow BPB0276

Pressure regulator

BPB0510

13 1/4BSPM x 10mm tube elbow BPB0276

14 Cabinet centre panel BPB0353

15 Cabinet back panel BPB0350

16 Cooling fan BPB0727

17 Fan guard BPB0355

18 2.0HP Motor mounting bracket BPB0516

19 1/8BSPF x 6mm push fitting BPB0154

20 On/Off valve BPB1079

21 M8 Hex full nut BPB0161

22 2.0HP Crankcase mounting brkt. BPB0517

23 20mm Rubber mount BPB0273

24 M8 Flanged nut BPB0130

25 M8 Hex full nut BPB0161

26 40mm Rubber mount BPB0272

27 Cabinet LH panel BPB0351

28 1/8BSPF x 6mm elbow BPB0278

29 400mm Delivery pipe BPB0508

30 3/8BSPM x 10mm tube elbow BPB0277

31 3/8BSP M/F elbow BPB0282

32 Non-return valve BPB0656

33 Solenoid valve / cable assembly BPB0545

34 After-cooler mounting bracket BPB0336

35 Cooling fan / housing: Large BPB0767

36 Cutout / Reset switch BPB0722

37 On/Off switch APT626

38 Drain valve BPB0895

39 1/8BSPP Silencer BPB0588

40 M8 Hex full nut BPB0161

41 Cabinet base BPB0348

42 Retaining washer BPB0559

43 Spacer BPB0082

44 M6 x 35mm caphead screw BPB0131

45 Swivel castor BPB0973

46 Motor mounting plate BPB0343

47 Swivel castor c/w brake BPB0974

48 59ltr vessel BPB0230

49 Inspection plug seal BPB0502

50 1BSP Flanged inspection plug BPB0243

51 1/4BSPM x 6mm tube elbow BPB0042

52 Cabinet front panel BPB0349

53 Thermal switch BPB0732

21 22 23 24

34 35

VTS250D

Ref No. Description Part no.

1 Top panel BPB0354

2 Cooling fan BPB0727

3 Back panel BPB0350

4 Cabinet RH panel BPB0352

5 Cabinet centre panel BPB0353

6 1/4BSPF x 6mm tube elbow BPB0758

7 1/4BSP x 63mm 0-160 gauge BPB0748

8 1/4BSPM x 10mm tube elbow BPB0276

Pressure regulator

BPB0510

10 1/4BSPM x 10mm tube elbow BPB0276

11 1/4BSPM x 10mm elbow BPB0820

12 On/Off valve BPB1079

13 1/4BSP Regulator BPB0510

14 Drain valve BPB0895

15 On/Off switch APT626

16 Cutout/Reset switch BPB0722

17 Water bottle c/w cap and cage BPB0088

18 1/4BSPM x 10mm tube elbow BPB0276

19 Safety valve BPB1084

20 3/8BSP Bulkhead connector BPB0749

21 3/8BSPF x 10mm tube elbow BPB0593

22 Pressure switch BPB0550

23 1/4BSPM x 10mm tube elbow BPB0276

24 Aftercooler c/w fittings / guard BPB0869

25 3/8BSP M/F plated elbow BPB0282

26 3/8BSP M/F plated elbow BPB0282

27 165mm Delivery pipe BPB0728

28 600mm Delivery pipe BPB0798

29 1/8BSPF x 6mm elbow BPB0278

30 Solenoid valve / cable assembly BPB0545

31 Coalescing filter: manual drain BPB0983

32 Coalescing filter: manual drain BPB0983

33 Coalescing filter: manual drain BPB0983

34 400mm Delivery pipe BPB0508

35 600mm Delivery pipe BPB0798

36 3/8BSP M/F elbow BPB0282

37 3/8BSP Bulkhead connector BPB0749

38 Coalescing filter: manual drain BPB0983

39 165mm Delivery pipe BPB0728

40 3/8BSP Bulkhead connector BPB0749

41 3/8BSP M/F elbow BPB0282

42 3/8BSP Elbow BPB0629

43 Twin tower dryer BPB0836

44 1/4BSP Relief valve: 10bar BPB1084

45 1/4BSP M/F Extension piece BPB0150

46 3/8BSP M/F elbow BPB0282

47 59ltr vessel BPB0230

48 1/4BSPM x 6mm tube elbow BPB0042

49 Inspection plug seal BPB0502

50 1BSP Flanged inspection plug BPB0243

51 3/8BSP M/F elbow BPB0282

52 Non-return valve BPB0656

53 3/8BSPF x 10mm tube elbow BPB0593

54 Motor mounting plate BPB0343

55 Cabinet LH panel BPB0351

56 Swivel castor BPB0973

57 Swivel castor c/w brake BPB0974

58 M6 x 35mm cap head bolt BPB0131

59 Spacer BPB0082

60 Retaining washer BPB0559

61 Cabinet base BPB0348

62 M8 Hex nut BPB0161

63 Cabinet front panel BPB0349

64 After-cooler mounting bracket BPB0336

65 M8 Flanged nut BPB0130

66 20mm Rubber mount BPB0273

67 2.0HP Crankcase mounting bracket BPB0517

68 M8 Hex nut BPB0161

69 40mm Rubber mount BPB0272

70 M8 Hex nut BPB0161

71 2.0HP motor mounting bracket BPB0516

72 Fan guard BPB0355

73 Thermal switch BPB0732

VT300 / VT400

Ref No. Description Part no.

1 Inspection plug seal BPB0502

2 Inspection plug BPB0243

3 100 Litre tank BPB0262

4 Rubber foot BPB0601

5 3/8 M adaptor BPB0283

6 Safety valve BPB1084

7 Tank pressure gauge BPB0658

8 Pressure switch BPB0549

9 3/8 On/off tap BPB0535

Pressure regulator

BPB0511

11 Line pressure gauge BPB0657

12 3/8 M/F elbow BPB0282

13 Drain tube BPB0199

14 3/8 x 1/4 Hose tail BPB0652

15 Drain valve BPB0281

16 Solenoid c/w cable BPB0545

17 1/8 x 6mm Push fitting BPB0154

18 Crankcase mounting bracket [VT300] BPB0347

19 20mm Rubber mounting BPB0273

20 40mm Rubber mounting BPB0272

21 Motor mounting bracket [VT300] BPB0321

22 Electrics enclosure BPB0513

23 Sequential timer BPB0512

24 6mm Nylon tube BPB0203

25 1/8 x 6mm Elbow push fitting BPB0044

26 Delivery hose BPB0508

27 Non return valve BPB0656

2726

VT300D / VT400D

Ref No. Description Part no.

1 Aftercooler mounting bracket LH BPB0863

2 Inspection plug BPB0243

3 Inspection plug seal BPB0502

4 Rubber foot BPB0601

5 3/8 M adaptor BPB0283

6 1/4 M elbow BPB1139

7 Safety valve BPB1084

8 50mm Tank pressure gauge BPB0658

9 Pressure switch BPB0549

10 3/8 on/off tap BPB0535

11 Pressure regulator BPB0511

12 40mm Line pressure gauge BPB0657

13 3/8 M/F elbow BPB0282

14 3/8 x 1/4 Hose tail BPB0652

15 Drain tube BPB0199

16 Drain tube clamp BPB0200

17 Drain valve BPB0281

18 1.25m x 10mm Tube BPB0551

19 Aftercooler R/H BPB0561

20 3/8 x 10mm Swivel elbow BPB0593

21 Delivery tube BPB0508

22 1m 6mm Nylon tube BPB0203

23 6mm Tube divider BPB0279

24 1/8 x 6mm Elbow BPB0044

25 Coalescing ﬁlter BPB0258

26 Coalescing ﬁlter element BPB0655

27 1/4 x 3/8 Adaptor BPB0591

28 Dryer mounting clamp BPB0503

29 Purge tank BPB0484

30 Purge tank bleed pipe BPB0775

31 Dryer assembly BPB0548

32 1/4 x 10mm Swivel elbow BPB0276

33 Solenoid valve c/w cable BPB0545

34 3/8 x 10mm Connector BPB0275

35 Non return valve BPB0656

36 1/8 x 6mm Push ﬁtting BPB0154

37 Condensate diffuser BPB0588

38 Condensate bottle BPB0587

39 Motor mounting bracket [VT300D] BPB0321

39 Motor mounting bracket [VT400D] BPB0516

40 40mm Rubber mounting BPB0272

41 Crankcase mounting bracket [VT300D] BPB0347

41 Crankcase mounting bracket [VT400D] BPB0517

42 20mm Rubber mounting BPB0273

43 Electrics enclosure BPB0513

44 Sequential timer BPB0512

45 100 Litre tank BPB0262

46 Aftercooler L/H BPB0865

24 22

36 37

Motor / Pump Parts:

VT75 / VT75D / VT150 / VT150D / VT300/VT300D

Ref No. Description Part no.

1a Motor VT75 BPB0663

1b Motor VT150 BPB0664

2a 3/8 Elbow BPB0614

2b 3/8 Elbow BPB0654

3 Block fixing BPB0665

4 Block motor side BPB0666

5 Block screw BPB0667

6 Block bearing BPB0668

7 Short spacer BPB0669

8 Con rod BPB0670

9 Con rod bearing BPB0671

10 Eccentric BPB0672

11 Large spacer BPB0673

12 Block “O” ring BPB0674

13 Block fan side BPB0675

14 Stud bolt BPB0676

15 16mm washer BPB0677

16 M16 Nut BPB0678

17 Fan BPB0625

18 M16 Fan nut BPB0679

19 Fan cowling BPB0626

20 Cylinder head bolt BPB0680

21 Cylinder head BPB0681

22 Intake filter BPB0682

23 Cylinder head gasket BPB0620

24 Valve plate nut BPB0683

25 Valve plate washer BPB0684

26 Outlet valve strip BPB0685

27 Valve plate BPB0686

28 Inlet valve strip BPB0685

29 Valve strip bolt BPB0687

30 Valve plate gasket BPB0621

31 Cylinder bolt BPB0688

32a Cylinder VT75 BPB0689

32b Cylinder VT150 BPB0690

33 Cylinder “O” ring BPB0691

34 Top washer bolt BPB0692

35 Top washer BPB0693

36 Piston seal BPB0623

37a Capacitor VT75 BPB0695

37b Capacitor VT150 BPB0696

38 Motor fan cover BPB0618

37a / 37b

32a/32b

1a / 1b

Motor / Pump Parts:

VT200 / VT200D / VT400 / VT400D

Ref No. Description Part no.

1 Motor VT200 BPB0697

2a Elbow BPB0614

2b 3/8BSP M/M Equal adaptor BPB0654

3 Block fixing BPB0665

4 VT200 Block motor side BPB0699

5 Block screw BPB0667

6 Block bearing BPB0668

7 Short spacer BPB0669

8 VT200 Con rod BPB0700

9 Con rod bearing BPB0671

10 Eccentric BPB0672

11 Large spacer BPB0673

12 VT200 Capacitor BPB0701

13 Block “O” ring BPB0674

14 VT200 Block fan side BPB0702

15 Stud bolt BPB0676

16 16mm washer BPB0677

17 M16 Nut BPB0678

18 Inner fan cover BPB0703

19 Fan BPB0704

20 M16 Fan nut BPB0679

21 Fan ring BPB0705

22 Fan cover fixing BPB0706

23 Cylinder head bolt BPB0680

24 Cylinder head BPB0681

25 Intake filter BPB0682

26 Cylinder head gasket BPB0620

27 Valve plate nut BPB0683

28 Valve plate washer BPB0684

29 Outlet valve strip BPB0685

30 Valve plate BPB0686

31 Inlet valve strip BPB0685

32 Valve strip bolt BPB0687

33 Valve plate gasket BPB0707

34 Cylinder bolt BPB0688

35 Cylinder VT200 BPB0708

36 Cylinder “O” ring BPB0691

37 Top washer bolt BPB0692

38 Top washer BPB0709

39 Piston seal BPB0710

40 Outer fan cover BPB0716

41 Motor fan cover BPB0619

14 15

Motor / Pump Parts:

VT250 / VT250D / VTS250 / VTS250D

Ref No. Description Part no.

1 Motor VT250 BPB0995

2a Outlet connector BPB0614

2b Outlet connector BPB0654

3 Block fixing BPB0665

4 Block motor side BPB0666

5 Block screw BPB0667

6 Block bearing BPB0668

7 Short spacer BPB0669

8 Con rod BPB0670

9 Con rod bearing BPB0671

10 Eccentric BPB0672

11 Large spacer BPB0673

12 Capacitor BPB0701

13 Block O ring BPB0674

14 Eccentric nut BPB0984

15 Block fan side BPB0675

16 Stud bolt BPB0676

17 Washer BPB0677

18 M16 nut BPB0678

19 VT250 Outer fan cover BPB0991

20 VT250 fan ring BPB0990

21 Fan cover fixing BPB0706

22 VT250 Right hand fan BPB0988

23 VT250 Inner fan cover BPB0987

24 Piston seal BPB0623

25 Top washer BPB0693

26 Top washer screw BPB0692

27 Cylinder BPB0690

28 Valve plate gasket BPB0621

29 Inlet valve strip BPB0685

30 Outlet valve strip BPB0685

31 Valve plate nut BPB0683

32 Cylinder head gasket BPB0620

33 Inlet filter BPB0682

34 Cylinder head BPB0681

35 Cylinder head bolt BPB0680

36 Valve plate washer BPB0684

37 Valve plate BPB0686

38 Valve plate bolt BPB0687

39 Cyinder bolt BPB0688

40 Cylinder O ring BPB0691

41 VT250 Left hand fan BPB0989

42 90° connecting pipe BPB0993

43 Straight pipe BPB0994

44 Tee piece BPB0992

45 Connecting pipe nut BPB0986

46 Connecting pipe olive BPB0985

VT75/150/200/250

VT75D/150D/200D/250D

VT300/400

VT300D/400D

DO NOT ALTER!!

Wiring Diagrams - SINGLE PHASE- VT

- Live

- Neutral

- Earth

KKEY:

A1 15

18 A2

DO NOT ALTER!!

VT300/400/300D/400D

[Electrics enclosure]

Motor 1

Fan 1 Solenoid 1 Fan 2 Solenoid 2

Motor 2

Supply

To electrics

enclosure

1 - Supply 2 - Solenoid 3 - Earth 4 - Motor 5 - Pressure Switch 6 - Cooling fan 7 - Timer box [VT250D only]

VTS75 150 200

VTS75D 150D 200D

1 - Thermal fan switch

2 - Pressure switch

3 - Exhaust fan

4 - Thermal trip

5,6,7 & 8 Connection blocks

9 - Solenoid

10 - Compressor

11 - Cooling fan

12 - Power in

8 7 6 5

3 92

1 - Thermal fan switch

2 - Pressure switch

3 - Exhaust fan

4 - Thermal trip

5,6,7 & 8 Connection blocks

9 - Solenoid

10 - Compressor

11 - Cooling fan

12 - Power in

8 7 6 5

Earth to case

Wiring Diagrams - SINGLE PHASE - VTS

- Live

- Neutral

- Earth

KKEY:

VTS250 / 250D

10 11

Connector

Eart h to case

8 7 6 5

1 - Power in

2 - Pressure switch

3 - Cooling fans

4 - Thermal trip

5,6,7 & 8 Connection blocks

9 - Solenoid

10 - Motor

11 - Aftercooler fan

12 - Thermal fan switch

13 - Timer box

Note! Timer box only used

on Dryer models

NOTE!

The cooling fans

remain live even with

the power switch in

the “OFF” position

- Live

- Neutral

- Earth

KKEY:

Wiring Diagrams - SINGLE PHASE - VTS cont’d

VT150/200/250 and 150/200/250D

Wiring Diagrams - THREE PHASE

PRESSURE SWITCH

MOTOR

GREY BLUE EARTH

BROWN BLACK

Solenoid

Fan 1

Fan 2

Overload set to 10 amps

DO NOT ALTER!

NOTE:

Fans only used

on dryer models

SUPPLY

VT300/400/300D/400D

PRESSURE SWITCH

MOTOR

SUPPLY

Connector

block

SOLENOID

AFTER COOLER FAN

(Dryer models only)

- Live

- Neutral

- Earth

KKEY:

Issue 4: 05/14

Bambi VTS75, VTS75D, VTS150D, VT200, VTS200 Operator's Handbook Manual

Specifications and Main Features

Frequently Asked Questions

User Manual