Baltech VP-3410 Operation Manual

OPERATION MANUAL
Version 03
BALTECH VP-3410
VIBRATION METER
CONTENT
1. Introduction .............................................................2
1.1. Applied conventions .......................................................2
2. Requirements of security measures...........................3
3. Technical description.................................................3
3.1. Assignment.................................................................3
3.2. Technical characteristics................................................3
3.3. Structure of vibration meter...........................................5
3.4. Structure and functioning of vibration meter...................5
3.4.1. General principles of operation...................................5
3.5. Marking and packing.....................................................6
4. Commission of vibration meter.................................7
4.1. Operation conditions of vibration meter...........................7
4.2. Setting-up procedures...................................................7
4.2.1. Unpacking and exterior check of xture.......................7
4.2.2. Sensor installation......................................................7
4.2.3. Power supply connection............................................8
4.3. Application of vibration meter.........................................8
4.3.1. Measurement mode...................................................8
4.3.2. Choice of interval for frequency range.........................9
4.3.3. Execution of measurements......................................10
5. Maintenance support .............................................10
5.1. Replacement of batteries..............................................10
6. Storage and transport..............................................11
7. Warranty liabilities..................................................12
8. Acceptance and packing certicate..........................13
9. Training....................................................................14
INTRODUCTION
The present operation manual (OM) is intended to introduce to a user an application, structure, operation principle, operation instructions, measurement procedure, safety requirements and requirements to transportation and storage of vibration meters BALTECH VP-3410.
All employees of BALTECH GmbH want our users to be satised with operation of purchased xtures around here. That
is why, if required in the event of any questions connected with operation of vibration meter, do not hesitate to contact specialists of BALTECH GmbH.
1.1. Applied conventions
Conventions given below are used in this operation manual to emphasize the associated text.
1
NOTE
Paragraphs emphasized with word Note contain special comments or instructions.
ATTENTION
Paragraphs emphasized with word Attention alerts you about
actions, which could cause minor injuries and inuence on
the system.
REQUIREMENTS OF SECURITY MEASURES
Do not use the xture if there are any damages of its
units or parts.
Apply vibration meter only its intended purpose.
TECHNICAL DESCRIPTION
3.1. Assignment
Vibration meter BALTECH VP-3410 is designed to perform vibration measurement of a wide range of machines for the purpose of checking their technical condition.
The vibration meter is a simple, portable measurement xture,
which allows to perform the following tasks:
measurement of acceleration;
measurement of velocity;
measurement of displacement.
3.2. Technical characteristics
Technical characteristics of vibration meter BALTECH VP-3410 are given in the Table 3-1.
Table 3-1
Measurement range of acceleration, m/s2 Pk from 1 to 199,9
Measurement range of velocity, mm/s RMS from 1 tо 199,9
Measurement range of displacement (amplitude), mkm Pk-Pk
from 1 tо 1999
Frequency range, Hz:
At measurement of acceleration
from 10 to 1000;
from 1000 to 10000
At measurement of RMS velocity from 10 to 1000
At measurement of displacement from 10 to 500
2
ATTENTION
Nonobservance of requirements of security measures may
result in serious injury, death or failure of the xture. For this
purpose please follow
3
Absolute expanded uncertainity, unit of measurement, up to:
Via measuring circuit of acceleration (on frequency reference 160 Hz) and velocity (on frequency reference 80 Hz)
±2 dgt ±(0,05 × x)
Via measuring circuit of displacement (on frequency reference 45 Hz)
±2 dgt ±(0,06 × x)
где x – measured
value of vibration characteristics
Deviation of xture reading within the range of operation
frequency from reading on frequency reference, %, up to:
Via measuring circuit of acceleration within the range from 12,5 to 1000 Hz and from 1000 to 1000 Hz
±5
Via measuring circuit of velocity within the range from 12,5 to 800 Hz
±5
Via measuring circuit of velocity on frequencies 10 Hz and 1000 Hz
-10
Via measuring circuit of displacement within the range from 12,5 to 500 Hz
-15; +5
Change of reading depending of temperature within operation range of temperatures, %/10oC, up to
3
Operation conditions:
Temperature range, oC от 0 до 50
Outside dimensions (length, width, height), mm
138 × 68 × 30
Weight, g 270
3.3. Structure of vibration meter
The delivery set is listed in the Table. 3-2.
Table. 3-2
Name Qty
1 Measurement unit 1
2
Vibration sensor with cable and magnet clamp and chip shield
1
3 Battery, 9V, type D 1
4 Operation manual 1
5 Packing 1
3.4. Structure and functioning of vibration meter
3.4.1. General principles of operation
The vibration meter BALTECH VP-3410 consists of electronic unit and piezoelectric acceleration sensor (further piezosensor).
Piezosensor is connected to the xture via cable (Pic. 3-1). The xture case is made of ABS plastic and has one sensor input for sensor and display, reecting changes and current settings.
1. Electronic unit
2. Piezosensor
3. Magnet clamp
4. Cable
5. Chip shield
Рiс. 3-1. Visual appearance of vibration meter BALTECH VP-3410
4.
5.
2.
1.
3.
Measurement and setting control is performed with buttons of membrane keyboard on the front side (Picture 3-2). Battery is inside the case in a battery pack.
Рiс. 3-2. Front panel of vibration meter BALTECH VP-3410
3.5. Marking and packing
Marking of xture is made in the form of the nameplate on the
back side of electronic unit. On the nameplate it is indicated the
name of xture, power supply, capacity, article, serial number
and name of manufacturer.
Рiс. 3-3. Appearance of vibration meter BALTECH VP-3410
Packing of the xture is done in special cartoon.
1. Display
2. ON/OFF
3. Choice of measurement mode
4. Change of frequency range
COMMISSION OF VIBRATION METER
4.1. Operation conditions of vibration meter
• environmental temperature, °С - from 0 to +50
• relative humidity at 25 °С: to 95%
4.2. Setting-up procedures
4.2.1. and exterior check of xture
To unpack the xture you just need to draw it out of the
packing cartoon. Before starting the measurements it is necessary to make
exterior check of the xture on absence of mechanical damages
and contaminations.
To check the delivery set of the xture according to division 3.3.
«Structure of vibration meter». In the presence of contaminations it is necessary to make technical service according to division 5 of the present OM.
4
ATTENTION
In the presence of any mechanical damages please make
sure that they do not inuence on xture reading, otherwise send the xture for repair.
4.2.2. Sensor installation
Vibration meter BALTECH VP-3410 uses an acceleration sensor,
which is connected to the electronic xture with a help of low-
noise cable. Sensor installation on the object is done with the help of magnet clamp, shipped with the sensor. The place of installation need to be cleaned and put consistent lubricant for resonance lowering. (Pic. 4-1)
Рiс. 4-1. Sensor with magnet clamp
4.2.3. Power supply connection
Just press the measurement button to switch on the fixture. (Pic. 4-2)
Рiс. 4-2. Switching on the power supply
4.3. Application of vibration meter
Before making measurements make sure that the battery is not discharged. If it is necessary, change the battery according to division 5.1.
4.3.1. Measurement mode
Press the button «A•V•S» for the choice of measurement mode (Pic. 3-2): acceleration, velocity or displacement. Selected measurement mode is indicated by arrow in the right part of the screen. (Pic. 4-3).
ATTENTION
Before sensor installation it is necessary to remove chip shield.
ATTENTION
Before operation please make sure that the sensor rmly
connected to magnet clamp.
NOTE
The vibration meter switches off automatically in a minute without pressing the button of measurement.
Рис. 4-3. Indicator of measurement mode
4.3.2. Choice of interval for frequency range
While measuring of acceleration it can be used button of change for frequency range «HI*Lo» (Pic. 3-2). Selected frequency range will be indicated by arrow in the left part of the screen. (Pic. 4-4).
Рiс. 4-4. Indicator of range (HI/Lo*)
*- where HI: 1 kHz -10 kHz is used for measurement of high-frequency vibration. Lo: 10 Hz-1 kHz is used for measurement of common vibration.
А-Аcceleration
V-Velocity
S-Displacement
Measurement mode indicator
NOTE
The choice of frequency range is possible only for measurement of acceleration.
4.3.3. Execution of measurements
To carry out the following measurements:
1. Press and withhold the measurement button during several seconds, after that the vibration meter is ready for measurement;
2. Install a sensor on measurement point. Press measurement button and withhold it. Upon that on the screen it will appear the result of measurement.
3. Release the measurement button. The measured value will be on the screen, and you can read and record it.
4. Press the measurement button for further measurements.
MAINTENANCE SUPPORT OF VIBRATION METER
It is necessary to keep vibration meter VP-3410 clean, not to allow severe contamination. If there any contaminations on the electronic unit, then one should wipe it with wet nap.
5.1. Replacement of batteries
If while operation with the xture it will appear a message
«BAT» and it means that battery supply is very low, it is necessary to replace battery.
For replacement of battery (Pic. 5-1):
Step 1 Open the battery pack;
Step 2
Insert the battery type D in accordance with markings of battery polarity;
Step 3 Close the battery pack.
10
ATTENTION
The sensor must be reliably connected with measured object, otherwise the results of measurement can be inaccurate.
5
11
Рiс. 5-1. Replacement of battery
STORAGE AND TRANSPORT
While transportation the vibration meter must be protected from heavy shocks and vibrations. If the vibration meter is not used for a long period of time, it is necessary to remove the
battery in order to prevent outow of liquid from it, which may result in the xture damage.
Батарея
(6F22, 6LF22)
1
2
3
6
12
7
WARRANTY LIABILITIES
Product warranty period is 12 months under date of actual
lling of warranty certicate, but not later than the rst month
from delivery date of the product. The present warranty is extended to production and design defects of the product. The warranty is not provided if:
• the product was used for other than the purpose specied;
• operation conditions, storage and transportation conditions of the product were disrupted;
• there are mechanical defects (shears, splits and etc)
or damages from inuence of chemically aggressive
substances, high temperatures, high humidity / dustiness, concentrated fumes, electrical discharges, water;
• the product was connected incorrectly or electric power system does not correspond to technical characteristics of the product.
Warranty repair is performed at service centre BALTECH GmbH, address: Kronsforder Allee 45, 23560 Lübeck Germany, t/f: +49 (0) 451-370-87-700, e-mail: info@baltech.biz, I net: http://www.baltech.biz
NOTE
In case of warranty repair the user pays all charges on product transportation to service centre. Product return after warranty repair BALTECH GmbH realizes at own expense.
8
ACCEPTANCE AND PACKING CERTIFICATES
Vibration meter BALTECH VP-3410 No. __________ as one set
of shipment with acceleration sensor No. __________ was
qualied for operation.
Date for release «_____» ________________20______
Place of seal ____________________
signature of manufacturer
representative
Vibration meter BALTECH VP-3410 No. ________________ was packed at the manufacturer place according to requirement of technical regulations.
Date of release «_____» _______________20_____г.
Place of seal ____________________
signature of manufacturer
representative
13
TRAINING
Center for professional development and further training BALTECH GmbH
Training course
Vibration condition monitoring and
diagnostics. Theory and practice
For effective and proper operation of xtures series BALTECH VP
we recommend you to draw attention:
• Specialists, who work with the xture, must be certied on the course ТОР-103 «Vibration condition monitoring and diagnostics.
Theory and practice» in the center for professional development and further training BALTECH GmbH.
Kronsforder Allee 45, 23560 Lübeck Germany
Contacts Tel.: +49 (0) 451-370-87-700
E-Mail: info@baltech.biz
www.baltech.biz
• It is possible to organize a group not less than 5 for people training at your enterprise.
9
License on training and education №1872 от 06.05.2016
Trainees get
CERTIFICATE ON FURTHER TRAINING
14
WE INVITE IN THE TRAINING!
Training
course
TOP-103
BALTECH GmbH
Kronsforder Allee 45, 23560 Lübeck Germany
+49 (0) 451-370-87-700
E-Mail: info@baltech.biz
www.baltech.biz
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