Baltec HPP-25 Operating Instructions Manual

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Page 1

BalTec Maschinenbau AG

Obermattstrasse 65 CH - 8330 Pfäffikon ZH

Phone: +41 (0)44 953 13 33 Fax: +41 (0)44 953 13 44 [email protected] http:\\www.baltec.com

803699.017/ENG

OPERATING INSTRUCTIONS

Process-Controller

HPP - 25

from SW-Version 2.0.1.5

803699.017/ENG

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Introduction Process-Controller HPP - 25

803699.017/ENG

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Process-Controller HPP - 25 Introduction

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Contents

1 Introduction ............................................................................................................... 6

2 Safety regulations ..................................................................................................... 7

2.1 Introduction.......................................................................................................................................... 7

2.2 Information and symbols ..................................................................................................................... 7

2.2.1 Warning and safety notices ............................................................................................................ 7

2.3 Safety measures ................................................................................................................................. 8

3 Product description .................................................................................................. 9

3.1 Introduction.......................................................................................................................................... 9

3.2 Technical specifications HPP-25 ...................................................................................................... 10

3.3 Performance Level specifications ..................................................................................................... 10

3.4 Details Process-Controller ................................................................................................................ 11

3.5 Dimensions drawing .......................................................................................................................... 11

3.6 Functional survey .............................................................................................................................. 12

3.7 Touch-Screen survey ........................................................................................................................ 13

3.1 Key survey......................................................................................................................................... 14

3.2 Interface survey ................................................................................................................................. 15

4 Commissioning ....................................................................................................... 16

4.1 Electric supply ................................................................................................................................... 16

4.2 Connecting the control unit ............................................................................................................... 16

5 Operation ................................................................................................................. 17

5.1 Switching-on the Process-Controller ................................................................................................. 17

5.2 Switching-off the Process-Controller ................................................................................................. 17

5.3 Operating modes ............................................................................................................................... 18

5.4 Riveting modes survey ...................................................................................................................... 19

5.4.1 Riveting mode S ........................................................................................................................... 20

5.4.2 Riveting mode T ........................................................................................................................... 21

5.4.3 Riveting mode F ........................................................................................................................... 24

5.4.4 Riveting mode E ........................................................................................................................... 25

5.4.5 Riveting mode N ........................................................................................................................... 26

5.4.6 Riveting mode H ........................................................................................................................... 27

5.5 Creation of a riveting program (Standard) ........................................................................................ 29

5.5.1 Setup operating mode .................................................................................................................. 29

5.5.2 Correction operating mode .......................................................................................................... 30

5.5.3 Save riveting program .................................................................................................................. 31

5.6 Creation of riveting program with projection measurement (riveting modes S2, T5, H8) ................. 32

5.6.1 Adjust touch probe offset ............................................................................................................. 33

5.7 Creation of riveting program (riveting mode H) ................................................................................. 34

5.7.1 Reference height correction in H-mode ....................................................................................... 35

5.8 Creation of riveting program with external NA detection .................................................................. 36

5.9 Working with existing riveting program ............................................................................................. 36

5.9.1 Cycle operating mode .................................................................................................................. 36

5.9.2 Modify/copy riveting program ....................................................................................................... 37

5.10 Riveting programs special functions ................................................................................................. 39

5.10.1 Asymmetric tolerances ................................................................................................................. 39

5.10.2 Manual trigger TR ........................................................................................................................ 39

5.10.3 Analog value AN for pressure or speed selection ........................................................................ 40

5.10.4 Form factor FF ............................................................................................................................. 41

5.10.5 Control variable offset value (OS) ................................................................................................ 42

5.10.6 Rapid speed/working speed valve output switching point (SP) relative to control variable ......... 43

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Introduction Process-Controller HPP - 25

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5.10.7 Rapid speed/working speed valve output switching point (SP) relative to spindle path E .......... 44

5.10.8 Riveting timeout (TX)................................................................................................................... 45

5.10.9 Rivet detection NX ....................................................................................................................... 46

5.10.10 Rivet and component detection ................................................................................................... 47

5.10.11 Tolerance abort ........................................................................................................................... 48

5.11 Tools ................................................................................................................................................. 49

5.11.1 HPP-25 Setup ............................................................................................................................. 50

5.11.1.1 Password levels PWL .............................................................................................................50

5.11.2 HPP-25 configuration .................................................................................................................. 51

5.11.3 Alarm-History ............................................................................................................................... 53

5.11.4 Execute function .......................................................................................................................... 54

5.11.5 Save programs/setup .................................................................................................................. 55

5.11.6 Load parameters ......................................................................................................................... 55

5.11.7 Load programs ............................................................................................................................ 56

5.11.8 Choose language ........................................................................................................................ 56

5.11.8.1 Date and time adjustement .....................................................................................................57

5.11.9 Screen contrast adjustment ........................................................................................................ 57

5.12 Information........................................................................................................................................ 58

5.12.1 Logger data ................................................................................................................................. 59

5.12.1.1 Logger data in Excel ...............................................................................................................60

5.12.2 Riveting curve display ................................................................................................................. 62

5.12.3 Diagnosis inputs and outputs sensor system .............................................................................. 63

5.12.4 Information: riveting, hours, SW, HW .......................................................................................... 64

5.12.5 Enter password ........................................................................................................................... 64

6 Options .................................................................................................................... 65

6.1 PLC Interface ................................................................................................................................... 65

6.2 PLC Interface with function for pneumatic sliding table ................................................................... 66

6.3 PVM module ..................................................................................................................................... 67

6.4 Automatic compensation .................................................................................................................. 67

6.5 UDP protocol secured ...................................................................................................................... 67

6.6 Change over from operation with two-hand operating unit to operation with foot switch ................ 68

6.6.1 Key switch ................................................................................................................................... 68

7 Error rectification .................................................................................................... 69

7.1 Introduction ....................................................................................................................................... 69

7.1.1 List of error messages HPP-25 ................................................................................................... 70

7.2 Operating errors ............................................................................................................................... 73

8 Maintenance and repair work ................................................................................ 74

8.1 Introduction ....................................................................................................................................... 74

8.2 Control unit maintenance ................................................................................................................. 74

8.3 Opening the Controller ..................................................................................................................... 75

9 Appendix ................................................................................................................. 76

9.1 Schemata ......................................................................................................................................... 76

9.1.1 Riveting spindle release chain principle diagram ........................................................................ 77

9.1.2 Connection diagram plug X1 ....................................................................................................... 78

9.1.3 Connection diagram plug X2, Foot switch................................................................................... 78

9.1.4 Connection diagram plug X2, Two-hand operating unit relay ..................................................... 79

9.1.5 Connection diagram plug X2 HST (Manual sliding table) ........................................................... 80

9.1.6 Connection diagram plug X3 ....................................................................................................... 81

9.1.7 Connection diagram plug X4 ....................................................................................................... 81

9.1.8 Connection diagram plug X5, pressure control valve ................................................................. 82

9.1.9 Connection diagram plug X5, Volume flow regulating valve, Rapid speed/working speed valve,

Initiator BDC ................................................................................................................................ 83

9.1.10 Connection diagram plug X6 ....................................................................................................... 83

9.1.11 Connection diagram plug X7, finger guard device ...................................................................... 84

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9.1.12 Connection diagram plug X7 HST/RNR....................................................................................... 85

9.1.13 Connection diagram plug X8, key switch two-hand operating unit/foot switch ............................ 86

9.1.14 Connection diagram plug X9 ........................................................................................................ 87

9.1.15 PLC-Interface Step sequence diagram ........................................................................................ 88

9.1.16 Connection diagram X11, X12, X13, X14 .................................................................................... 89

9.1.16.1 Lower pressure X11 ................................................................................................................ 89

9.1.16.2 Upper pressure X12 ................................................................................................................ 89

9.1.16.3 Path measurement X13 .......................................................................................................... 89

9.1.16.4 Switch NHE X14 ..................................................................................................................... 90

9.1.17 Connection diagram plug X20, X21, X22 ..................................................................................... 91

9.1.18 Wiring diagram Supply, Motors HPP-25 pneumatic .................................................................... 92

9.1.19 Wiring diagram Supply, Motors monophase HPP-25 pneumatic ................................................ 93

9.1.20 Wiring diagram Supply, Motors with thermal overload HPP-25 pneumatic ................................. 94

9.1.21 Wiring diagram Supply, Motors HPP-25 hydraulic ....................................................................... 95

9.1.22 Wiring diagram Supply, Motors with thermal overload HPP-25 hydraulic ................................... 96

9.2 Spare parts lists ................................................................................................................................ 97

9.2.1 Process-Controller HPP-25, 826337-d ........................................................................................ 97

9.3 Setup-Table SW Version from 2.0.1.5 ............................................................................................ 102

10 Index....................................................................................................................... 111

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Introduction Process-Controller HPP - 25

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1 Introduction

We are certain that you have made the right choice with our product and thank you for your trust.

For your personal safety

Before carrying out any activities on or with the Process-Controller, please carefully read these operating instructions first, in particular the chapter on "Safety regulations".

Application area of these operating instructions

These operating instructions describe the Process-Controller and provide all information required for safe operation and maintenance of functionality. Please keep these operation instructions available at all times for all persons involved with the riveting machine.

Questions or unclear points

Please contact your supplier immediately if you have any questions or unclear points. Please provide them with the document number and the page number located in the footer.

Property rights (Copyright)

Reproduction of these operating instructions - including excerpts - is prohibited. Without the express written authorization from the manufacturer, nothing may be reproduced in any form or edited, copied, distributed or translated using any form of electronic media, in particular photocopiers, photographic, magnetic or other recording methods.

Original language of operating instructions

These operating instructions were originally written in German language.

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Process-Controller HPP - 25 Safety regulations

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CAUTION

Indicates a hazard with low risk which, if not avoided, could result in minor or moderate injury.

WARNING

Indicates a possible hazard with medium risk which, if not avoided, could result in death or serious injury.

DANGER

Indicates an immediate hazard with high risk which, if not avoided, will result in death or serious injury.

NOTICE

Indicates practical information and tips that permit the best use of machinery, system or equipment.

CAUTION

To warn of material damage only.

2 Safety regulations

2.1 Introduction

The control unit may only be operated by qualified and appropriately trained

2.2 Information and symbols

2.2.1 Warning and safety notices

personnel for safety reasons.

The warning and safety notices used in these operating instructions have the following significance:

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Safety regulations Process-Controller HPP - 25

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CAUTION

Activation of riveting process with foot switch or pulse signal!

Danger of hand injuries!

The operator has to take safety measures against the intervention in danger area (e.g. separative protection device)!

2.3 Safety measures

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Process-Controller HPP - 25 Product description

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3 Product description

3.1 Introduction

The Process-Controller HPP-25 (riveting machine control unit combined with process control) has been specially designed for the operation of BalTec riveting machines.

In addition to simple riveting time control the HPP-25 can also control the riveting modes with values monitoring.

Parameters ensure that various force and path measuring sensors can be used for monitoring.

The HPP-25 is modular and can be extended with special modules or adapted with a supplementary installed PLC to specific customer needs.

Thereby control and measurement procedures of the riveting process would be accepted by HPP-25.

With the software "HPP25-PcTools", which is available as option, a large tool for diagnosis, data logger, riveting curve display and data backup is available.

Description of software „HPP25-PcTool“ see separate operating instructions.

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Product description Process-Controller HPP - 25

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Construction

Sheet metal construction with cast front and rear panel

Degree of protection

IP53

Cable entry

All connections with plugs

Power supply

Three-phase 50/60Hz Plugs L1, L2, L3, PE Connectable wire cross-section max. 2.5mm2 Can be disconnected across all poles with

lockable main switch Connection voltages: 1x100-120V 1x160-190V

3x160-190V 1x200-240V 3x200-240V 3x320-380V 3x380-500V 3x500-600V Executed connection voltage see label

Internal feeding voltage

24 VDC +/-2% (at nominal voltage) For valves and additional consumer load (PLC,

auxiliary relays, lamps, etc.) 4A are available

Fuses

not any, current limiting max. 5A

Control and valves outputs

24 VDC, pnp (+switching), max. per 0.3A

Initiators control inputs

24 VDC, pnp (+switching), 6 mA

General control inputs

24 VDC, pnp (+switching), 10 mA

Potential-free inputs (instant stop, release, safety circuit)

24 VDC, min. 10 mA, max. 1A Processor, operating system

ARM 9, Windows CE

Display

5.7“ Touch-Screen, LED backlit

Keyboard

not any, touch operation

Environmental conditions

Operating temperature 0° C - + 50° C Storage temperature - 10° C - + 70° C

Weight (basic construction)

12 kg

3.2 Technical specifications HPP-25

3.3 Performance Level specifications

In connection with the pneumatic riveting machine the Process-Controller HPP-25 reaches following values:

 PL: c  PFHd: 1.33E-6  MTTFd: 85.8 years  Category: 1

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Process-Controller HPP - 25 Product description

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Pos.

Description

Main switch

Display (Touch-Screen)

Ethernet interface

USB interface (data backup etc.)

Drawing no. 826337

2 4 1

3.4 Details Process-Controller

The Process-Controller HPP-25 is equipped with a touch screen. All operations, settings and information required for the operation of the riveting

machine are accessible via this touch screen.

3.5 Dimensions drawing

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Product description Process-Controller HPP - 25

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Function

Description

Main riveting modes

S: Control variable forming path [mm] T: Control variable forming time [s] F: Control variable forming force [kN] E: Control variable spindle path [mm] N: Control variable external contact H: Control variable closing head height Among the above-mentioned main riveting modes more

riveting modes with different control variables are available (Total 39 riveting modes)

Riveting programs

63 storable riveting programs (1-63) with additional text (e.g. article no./description)

Counter functions

Riveting OK/NOK (resettable) Preselection counter A/B (resettable) Riveting total Operating hours (resettable) Operating hours total

Integrated logger function

Integrated data logger for riveting results, readable by USB interface

Riveting curve display

Display of riveting curves (path and force curves) Error history

Memory of error messages with date/timestamp

Diagnosis

Status display of inputs and outputs, as well as path and force sensors

USB Interface

Export: Data logger Riveting curves Parameter Riveting programs Alarm-History

Import: Parameter Riveting programs

Ethernet Interface

Direct connection at HPP25-PcTool Riveting results export to PDA (production data acquisition)

PLC Interface (option)

Interface module for communication with PLC

Analog module (option)

Analog output for

- proportional pressure control valve (4-20 mA)

- proportional volume flow rate regulating valve (0-700 mA) Output for

- Rapid speed/working speed valve Input for

- Initiator BDC

3.6 Functional survey

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Process-Controller HPP - 25 Product description

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Main menu

Display operating mode Cycle

Pos.

Description

Status line (red highlighted if error)

Function keys

Display of current operating mode

Riveting program no. and description

Display of current riveting mode

6 Display counter “Riveting OK”

7 Display counter “Riveting NOK”

Display counter A

Display counter B

Display at riveting start

ready for riveting start

no program selected

not ready for riveting start or riveting process active

2 {

1 {

3 4 5 10 8 9

3.7 Touch-Screen survey

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Product description Process-Controller HPP - 25

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Touch screen keys

Setup operating mode

Cycle operating mode

Correction operating mode

Delete input

Previous page – to main menu

Tools

Information

Information counter

Information: riveting, hours, SW, HW

Select program

Previous page (Setup)

Acknowledge error

Save data (on USB)

Save modified data in the same riveting program

Enter password

Enter program identification

Logger data

Load data (from USB)

Riveting curve display

Delete logger data

Delete program

Riveting curve detail view

Riveting motor ON

Motor 2 ON

Select last riveting curve

Riveting motor OFF

Motor 2 OFF

Select second to last riveting curves

Alarm list (if alarm active)

HPP-25 configuration

Hour counter reset

Alarm History

Execute function (Setup)

NOK counter reset

Line down or next cell

Line up or previous cell

OK counter reset

Scroll page down

Scroll page up

Edit cell

Choose language

Adjust screen contrast

Setup parameter list

Mark several lines simultaneously

Save logger data as Excel (on USB)

Diagnosis in- and outputs sensor system

Change diagnosis window

Change page (2nd page)

Confirm, OK

Cancel, Exit

Correction touch probe offset / H reference

3.1 Key survey

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Process-Controller HPP - 25 Product description

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3.2 Interface survey

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Commissioning Process-Controller HPP - 25

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Data for electrical connection

Input voltage

Max. fuse rating of supply lead

Connection cable specifications

Standard length connection cable

see label

16A

3-phase with ground conductor

DANGER

Electrical hazard!

Electric shock!

Operations on the control unit are only permitted with main switch set to “OFF“.

CAUTION

Incorrect input voltage can destroy the electrical and electronic components! Input voltage must comply with the specification on the label or the front page of

the riveting machine operating instructions.

NOTICE

To avoid interference effects on measuring signal and data lines, the lines from control unit to riveting machine must be installed separately from high voltage current and electromagnetic valve cables.

Install no external devices in the control unit if they send out interference signals.

NOTICE

The cable-free plugs on X2, X4 and X6 are dummy plugs with internal bridge. If these are not plugged in, an error message appears during operation with the

control unit.

4 Commissioning

4.1 Electric supply

The HPP-25 is connected to the mains supply via the connector X20 – see connecting diagram X20 in the appendix.

Plug and feed cable are included in delivery.

4.2 Connecting the control unit

Connect control unit to riveting unit and their electrical components. All supplied plugs – with and without cable – must be plugged in the corresponding

plug socket on the control unit.

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CAUTION

Danger of hand injuries!

After a long standstill period, the riveting spindle can sink. By switching-on the Process-Controller the riveting spindle runs automatically in the upper starting position!

5 Operation

5.1 Switching-on the Process-Controller

The Process-Controller is switched on using the main switch (right side, rear).

Start-up

The processor runs through the initialization process and tests the safety conditions. If the processor is working correctly and all safety conditions are met, then the machine is ready for operation.

The startup process lasts approx. 5 seconds. During the start-up the screen remains dark.

Machine ready for operation

The main menu appears on the display. It is possible to work, make settings and obtain information in the appropriate operating mode.

Machine not ready for operation

If the machine is not ready for operation, the status line is red highlighted an error message is displayed.

5.2 Switching-off the Process-Controller

The Process-Controller is switched off using the main switch (right side, rear). The internal power supply ensures that all counter readings are saved and the

operating system is shut down correctly.

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Operation Process-Controller HPP - 25

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Setup operating mode

This operating mode serves for setup a new program in a new riveting mode (S, T, F, E, N, H).

The riveting process lasts as long as the start signal is active – i.e. as long as two-hand operating unit or foot switch are activated.

The process data during this period will be automatically registered and displayed after the setup riveting.

The Process-Controller then changes automatically in Correction operating mode.

Correction operating mode

The access to Correction operating mode happens automatically after a setup riveting or if in the Cycle operation mode the key Correction operating mode is selected.

The requirement for the control variable can be changed just like the limits for the other process variables.

The riveting process is controlled according the control variable and the evaluated variables are recalculated.

Activation of riveting process according parameter 85 adjustment (continuous signal, pulse signal or bridging)

Note:

After following modification a correction riveting may be necessary:

- Modification of any control variable or other process variables

- Modification of operating pressure or riveting position

- Change of form tool

A correction riveting must always be executed with a new rivet.

Cycle operating mode

In Cycle operating mode the riveting process is stopped when reaching the nominal value of the reference input variable.

The nominal and the actual values are displayed and are evaluated according to riveting program.

If the control variable or one of the process variables is out of tolerance the riveting is evaluated as NOK.

5.3 Operating modes

The following 3 operating modes are distinguished in the HPP-25:

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Riveting mode

Description

Control with reference input variable riveting path (forming path). There are several riveting modes S with various monitored process

variables available.

Control with reference input variable riveting time (forming time). There are several riveting modes T with various monitored process

variables available.

Control with reference input variable riveting force. There are several riveting modes F with various monitored process

variables available.

Control with reference input variable spindle path. There are several riveting modes E with various monitored process

variables available.

Control with reference input variable external contact. There are several riveting modes N with various monitored process

variables available.

Control with reference input variable closing head height. There are several riveting modes h with various monitored process

variables available.

NOTICE

With the aid of the filter (setup parameter 81) the number of displayed riveting modes can be limited.

5.4 Riveting modes survey

Depending on the hardware defined in the setup and connected, the required riveting mode for a setup riveting can be selected.

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Operation Process-Controller HPP - 25

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Riveting mode

Description

necessary hardware

Path sensor at

riveting

spindle (X13)

Path sensor at

NHE (X13)

Pressure

sensors

(X11,12)

Projection

measurement

NHE (X14)

NHE riveting

end (X14)

Switch BDC

(X5)

External NA

(X14)

S controlled after detection of NA

NA, T and F monitored

X X

S controlled after detection of NA

NA, B, U, T and F monitored

X X X

S controlled after detection of NA

NA detection by external signal

NA, T and F monitored

X X X

S controlled after detection of NA

NA detection by external signal

NA and T monitored

X X

S controlled after detection of NA

U, F, T and H monitored

X X

S or T controlled after detection of NA

F (S or T) monitored The first control

value that is reached, will finish the cycle, the second control value will be used for evaluation

X X

5.4.1 Riveting mode S

The following riveting modes with control variable S (riveting path) are available:

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Riveting mode

Description

necessary hardware

Path sensor at

riveting

spindle (X13)

Path sensor at

NHE (X13)

Pressure

sensors

(X11,12)

Projection

measurement

NHE (X14)

NHE riveting

end (X14)

Switch BDC

(X5)

External NA

(X14)

T controlled from TDC

No additional values monitored

T controlled from BDC

No additional values monitored

T controlled from TDC

E and F monitored

X X

T controlled after detection of NA (forming time)

NA, S and F monitored

X X

T controlled after detection of NA

NA, U, S, F and B monitored

X X X

T controlled after detection of NA

NA detection by external signal

NA, K, S and F monitored

X X X

T controlled from TDC

E monitored

5.4.2 Riveting mode T

The following riveting modes with control variable T (riveting time) are available:

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Riveting mode

Description

necessary hardware

Path sensor at

riveting

spindle (X13)

Path sensor at

NHE (X13)

Pressure

sensors

(X11,12)

Projection

measurement

NHE (X14)

NHE riveting

end (X14)

Switch BDC

(X5)

External NA

(X14)

T controlled from TDC

F monitored

T controlled from BDC

E monitored

X X

T10

T controlled from BDC

F monitored

X X

T11

T controlled from BDC

E and F monitored

X X X

T12

T controlled after detection of NA

NA detection by external signal

NA and S monitored

X X

T13

T controlled after detection of NA with NHE

U, H and F monitored

X X

T14

T controlled from TDC

or until contact NHE No additional

values monitored

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Riveting mode

Description

necessary hardware

Path sensor at

riveting

spindle (X13)

Path sensor at

NHE (X13)

Pressure

sensors

(X11,12)

Projection

measurement

NHE (X14)

NHE riveting

end (X14)

Switch BDC

(X5)

External NA

(X14)

T15

T or H controlled The first control

value that is reached, will finish the cycle, the second control value will be used for evaluation

X X

T16

T controlled after detection of NA (forming time)

NA, S, F and E monitored

X X

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Operation Process-Controller HPP - 25

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Riveting mode

Description

necessary hardware

Path sensor at

riveting

spindle (X13)

Path sensor at

NHE (X13)

Pressure

sensors

(X11,12)

Projection

measurement

NHE (X14)

NHE riveting

end (X14)

Switch BDC

(X5)

External NA

(X14)

F controlled from TDC

E and T monitored

X X

F controlled after detection of NA

NA, S and T monitored

X X

F controlled after detection of NA

NA detection by external signal

NA, S and T monitored

X X X

F controlled from TDC

T monitored

5.4.3 Riveting mode F

The following riveting modes with control variable F (riveting force) are available:

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Process-Controller HPP - 25 Operation

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Riveting mode

Description

necessary hardware

Path sensor at

riveting

spindle (X13)

Path sensor at

NHE (X13)

Pressure

sensors

(X11,12)

Projection

measurement

NHE (X14)

NHE riveting

end (X14)

Switch BDC

(X5)

External NA

(X14)

E controlled from TDC

T and F monitored

X X

E controlled from TDC

NA, S, T and F monitored

X X

E controlled from TDC

T monitored

E controlled from BDC

T monitored

X X

E controlled from BDC

T and F monitored

X X X

E controlled from TDC

NA detection by external signal

NA, S, T and F monitored

X X X

E controlled from TDC

NA detection by external signal

NA, S and T monitored

X X

5.4.4 Riveting mode E

The following riveting modes with control variable E (spindle path) are available:

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Operation Process-Controller HPP - 25

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Riveting mode

Description

necessary hardware

Path sensor at

riveting

spindle (X13)

Path sensor at

NHE (X13)

Pressure

sensors

(X11,12)

Projection

measurement

NHE (X14)

NHE riveting

end (X14)

Switch BDC

(X5)

External NA

(X14)

Riveting process controlled until external signal

T monitored

Riveting process controlled until external signal

T and E monitored

X X

Riveting process controlled until external signal

T and F monitored

X X

Riveting process controlled until external signal

NA, S, T and F monitored

X X X

5.4.5 Riveting mode N

The following riveting modes with control variable N (external contact) are available:

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Process-Controller HPP - 25 Operation

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Riveting mode

Description

necessary hardware

Path sensor at

riveting

spindle (X13)

Path sensor at

NHE (X13)

Pressure

sensors

(X11,12)

Projection

measurement

NHE (X14)

NHE riveting

end (X14)

Switch BDC

(X5)

External NA

(X14)

H controlled T and F monitored

X X

H controlled T and F monitored

X X

H controlled U, S, T and F

monitored

X X

H controlled T monitored

H controlled NA, S, T, F

monitored like mode H1, but

additionally with NA and S evaluation

X X

5.4.6 Riveting mode H

The following riveting modes with control variable H (closing head height) are available:

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Riveting mode

Description

necessary hardware

Path sensor at

riveting

spindle (X13)

Path sensor at

NHE (X13)

Pressure

sensors

(X11,12)

Projection

measurement

NHE (X14)

NHE riveting

end (X14)

Switch BDC

(X5)

External NA

(X14)

Riveting mode with 2 control variables H and T

AND-operation of the two control variables – both variables must be fulfilled

The first variable that is reached will be evaluated with the tolerance in the program

The second variable, which terminates the riveting cycle, is evaluated by parameter

X X

H controlled after detection of NA

NA, B, U, T, F and S monitored

NHE-U for projection measurement required

X X X

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Select key “Setup operating mode“

in main menu

Select riveting mode S

Select riveting mode S1 Displayed riveting modes depends

from the defined HW in setup table and the filter selection

Actuate a setup riveting (Two-hand operating unit, foot switch)

The riveting procedure is active as long as the command device is pressed

Then, the reached values are displayed

5.5 Creation of a riveting program (Standard)

The following description corresponds to the creation of a riveting program in the riveting mode S1.

5.5.1 Setup operating mode

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After the execution of setup riveting select key “Correction operating mode“

If necessary adjust control variable and tolerances with keys and

confirm with OK

Actuate a new riveting process Riveting process is stopped when

reaching the control variable and all values are read anew

5.5.2 Correction operating mode

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If the riveting result corresponds to the desired requirements, the riveting program can be saved.

Select key “Cycle operating mode“

Program list appears. a) select free program number and

confirm with OK b) select overwriting program and

confirm with OK

Program returns in Cycle operating mode

Enter program description (possible only in Correction and Setup operating mode)

In addition to program number a program name can be assigned

Select key “Enter program identification” , enter name (max. 30

signs) and confirm with OK The riveting program is therefore

created and can be called in the “Cycle operating mode”

5.5.3 Save riveting program

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NOTICE

For riveting modes with projection measurement the projection measuring device NHE is required.

Activation function NHE – Parameter 75 = 2

Select riveting mode S2

Actuate a setup riveting (Two-hand operating unit, foot switch)

The riveting procedure is active as long as the command device is pressed

Enter reference dimension The closing head height serves as

reference at just riveted piece

After confirmation of the reference dimension, the Process-Controller jumps directly to Correction operating mode

Indicative the value TO is displayed This is the touch probe offset value =

Dimension between workpiece base and touch probe (touch probe switching point)

5.6 Creation of riveting program with projection measurement (riveting modes S2, T5, H8)

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Actuate a riveting with new touch probe configuration in Cycle operating mode – depending on the tolerances the riveting can be NOK.

If parameter 82 is active following key appears:

Select key to execute correction function.

The Process-Controller measures the new TO (TO actual value in adjacent figure).

If there is a difference between new TO value and saved TO value the HPP-25 calculates the necessary correction.

The correction can be accepted by pressing confirm key.

NOTICE

Activate parameter 82 (Touch probe offset correction mode): 1 = correction only for current riveting program 2 = correction for all riveting programs

NOTICE

Use only parameter 82 = 1, if you have programs with projection measurement (S2, T5) and H-modes.

5.6.1 Adjust touch probe offset

If the touch probe or the My-Com switch in NHE is changed, the touch probe offset is no longer correct (value TO).

To correct these values without a new setup riveting following function is available:

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NOTICE

For riveting modes H2, H3 and H5 a projection measuring device with integrated path measurement is required.

Set parameter 33 = 1 Negative values for H are possible from SW version 1.3.0.1!

Select riveting mode H

Actuate a setup riveting (Two-hand operating unit, foot switch)

The riveting procedure is active as long as the command device is pressed

Enter reference dimension The closing head height serves as

reference at just riveted piece

After confirmation of the reference dimension, the Process-Controller jumps directly to Correction operating mode

5.7 Creation of riveting program (riveting mode H)

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Make a riveting in cycle operation mode.

Measure the closing head height and compare with H value on display.

If there is a difference, press following key:

Window “Referencing new value”

appears Enter measured actual H value Confirm with OK

NOTICE

Activate parameter 82 (Touch probe offset correction mode): 1 = correction only for current riveting program 2 = correction for all riveting programs

NOTICE

Use only parameter 82=1, if you have programs with projection measurement (S2, T5) and H-mode.

5.7.1 Reference height correction in H-mode

This function allows the adjustment of the displayed actual H value to the measured value of the closing head height on workpiece. The input option for the reference height correction is indicated in the cycle operation mode.

Procedure:

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NOTICE

Set parameter 75 = 3

Select key “Cycle operating mode“ in main menu or in Correction operating mode

When switching over from main menu to Cycle operating mode, the last program, in which has been worked, is displayed

When switching over from Correction operating mode to Cycle operating mode, the current created or changed riveting program is displayed

With key „“Select program“ another existing program can be selected

Select desired program with keys

and confirm with key OK

NOTICE

Riveting programs with red text indicate that the programs have been created with another HW configuration and are not functional with the currently existing HW.

5.8 Creation of riveting program with external NA detection

In the riveting modes S3, S4, T6, T12, F3, E6 and E7 the rivet front end (NA) is detected by an external signal on X14 (e.g. laser sensor).

The sensor compared to form tool has thereby leading (advance). This leading is entered as offset value in parameter 32.

5.9 Working with existing riveting program

5.9.1 Cycle operating mode

In Cycle operating mode existing riveting programs can be selected. Procedure:

Riveting in Cycle operating mode are evaluated as follows:

 OK values are green highlighted  NOK values are red highlighted

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Select key “Correction operating mode“

Adjust reference input variable or tolerances with keys and

confirm with OK

Actuate a correction riveting

a) saving modified program under the same name:

Select key “Cycle operation mode“ Program-list appears (actual program-

no. is highlighted red) Confirm with OK key

Window “Overwrite program?” appears Confirm with OK key

5.9.2 Modify/copy riveting program

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Program is saved under same number. Program returns to “Cycle operating mode”

b) saving modified program under a new name:

Select key “Cycle operating mode“ Program list appears (actual program

number is highlighted red)

Select free program number (free new program number is highlighted green) and confirm with OK key.

Program with new number saved Program returns in “Cycle operating

mode”

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In “Correction operating mode” asymmetric tolerances can be entered by selecting the plus tolerance and entering the desired tolerance.

If the entered plus tolerance has the same value as the minus tolerance, the screen switches on +/- tolerance (plus tolerance field has again the grey background)

NOTICE

The input option and display of a manual trigger is adjusted by activation of parameter 43 = 1.

Example: Setup operating mode riveting mode S1 with active trigger

NOTICE

If TR is adjusted on 0.0kN, NA is automatically detected as if TR were not activated.

5.10 Riveting programs special functions

5.10.1 Asymmetric tolerances

5.10.2 Manual trigger TR

In all riveting modes with NA detection – except riveting modes with external NA detection – the rivet front end can be defined by predefinition of a fix force threshold.

This can be necessary e.g. when using a pressure pad.

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NOTICE

The input option and display of an analog value is adjusted by activation of parameter 13 = 1 (analog module active).

A default analog value for new programs can be adjusted in parameter 14.

Example: Setup operating mode riveting mode S1 with analog value activation.

5.10.3 Analog value AN for pressure or speed selection

If a PVM module (see options) is installed in HPP-25, 2 analog values as outputs are available:

1. 4 – 20mA, or

2. 0 – 700mA

Analog value AN input

The desired analog value can be entered in the field “AN” in the riveting program. This analog value is only valid in the actual riveting program shown on the display. This means, for each riveting program a different value can be adjusted.

Analog value AN for pressure selection

The analog value AN for pressure selection is a current between 4 – 20mA which is visualised with 0 – 100% (0% = 4mA, 100% = 20mA). The proportional pressure control valve will then set the air pressure “proportional” to the level of current resp. percentage.

Example: Machine is connected to air pressure which must have a minimum of 6 bar. The

proportional pressure regulating valve will set the maximum (according to the information of the valve) to 6 bar (100%). This means, an analog input of 50% corresponds approximately 3 bar.

Depending on the machine size, the minimum possible operation pressure is about 30% (2bar).

Analog value AN for speed selection

The flow rate for the approach speed of the riveting spindle is set by a volume flow rate regulating valve (ex. RNE 481). The analog value AN for speed selection is a current between 0 – 700mA which is visualised with 0 – 100% (0% = 0mA, 100% = 700mA). The volume flow rate regulating valve will then set the feed rate “proportional” to the level of current resp. percentage.

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NOTICE

The input option and display of a form factor is adjusted by activation of parameter 44 = 1 (form factor active).

During setup riveting the form factor has to be 0! If a form factor should be entered on the basis of the form tool profile, the head

must be formed completely during setup riveting!

1. Measure rivet height (U‘) before riveting

A = after setup B = after correction riveting with form

factor

2. Select setup riveting mode H3 – form factor FF has to be 0

3. Execute setup riveting – riveting head must be formed completely

4. Window reference height appears

5. Measure H at completed rivet and enter measure as reference

6. Main window correction appears

Reported U differs from the measured U’ by the form factor

7. Form factor FF = U‘ – U

8. Execute again a riveting in the correction operating mode – U and S are displayed now due to the corrected form factor

5.10.4 Form factor FF

In riveting modes H measuring errors at closing head height, due to the form tool profile and riveting stroke, can be adjusted.

Example (riveting mode H3):

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NOTICE

The input option and display of the offset value is adjusted by activation of parameter 86 = 1.

5.10.5 Control variable offset value (OS)

The switch-off point of riveting cycle can be brought forward by entering an offset value, so that the physically induced overshoot is compensated.

In this way the reached control value correspond as possible the given and the displayed control variable.

The necessary offset value is determinated with a correction riveting (OS has to be equal to zero) and then entered. The value must be positive.

Example (see picture):

S = 1.5mm, OS = 0.05mm Riveting cycle will be stopped at S = S – OS = 1.50 – 0.05 = 1.45mm

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NOTICE

The input option and display of the switching point is adjusted by activation of parameter 73 = 3.

5.10.6 Rapid speed/working speed valve output switching point (SP) relative to control variable

The valve output for Rapid speed/working speed (PVM module required – X5) can also be activated via a switching point.

The switching point (SP) is defined as value of control variable (mode S: starting from a value S).

In addition to this well-known function Rapid speed/working speed (RNE 481 and long-stroke machines) in connection with a proportional pressure control valve can be switched on a lower pressure during the riveting process ( -> effect: How "riveting out" on the stroke limiting stop).

Example

Mode S1 S SP = 4.5mm (SP must be smaller than S

nominal

= 5.5mm

nominal

) AN = 30% The valve output switching point (SP) shall be set 4.5mm before reaching S

nominal

The riveting cycle will start with the max. pressure (the one shown on the input manometer). When reaching the switching point SP, the pressure will drop to 30% (set AN value) of the max. operating pressure and the rest of the riveting cycle (SP = 4.5mm) will be executed with the lower pressure.

Input of switching point (SP) can be entered only in correction operation mode.

Result

The riveting cycle starts quickly forming the rivet with a max. pressure. When reaching the switching point (SP), the pressure drops and ends the riveting cycle at a low pressure, this means, the end of forming will need more time but it will smoothen out the surface of the rivet.

The smooth finishing is used, when the rivet has not the same resistance over the complete cycle, like for example hollow rivet which tend to buckle, when the diameter gets bigger.

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NOTICE

The input option and display of the switching point is adjusted by activation of parameter 73 = 4.

5.10.7 Rapid speed/working speed valve output switching point (SP) relative to spindle path E

The valve output for Rapid speed/working speed (PVM module required – X5) can also be activated via a switching point.

The valve is switched without an additional initiator at output A 4.7. The switching point (SP) is activated when the value E (spindle path) is reached.

Example

Mode E1 E = 40.5mm SP = 25mm (SP must be less than E) The valve output switching point shall be set at E = 15.5mm.

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NOTICE

The input option and display of riveting timeout TX is adjusted by activating parameter 87 = 1.

5.10.8 Riveting timeout (TX)

The function riveting timeout (TX) is monitoring the impact of the touch probe onto the base within an adjusted time. If the base is not detected within this time TX, the riveting cycle is aborted.

Application

 When using NHE-H: TX = time, until path “min. path time H” (parameter 34)

 For all riveting modes, that select an external switch signal (X14) to detect

must be measured

the rivet front end NA (example: S3, T2, F3, E4…)

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NOTICE

The input option and display of rivet detection NX value is adjusted by activating parameter 88 = 1.

If parameter is activated, the value NX is shown (only in riveting modes with NA detection).

5.10.9 Rivet detection NX

If the function “Rivet detection NX“ is activated, the control can verify, if a rivet is out of tolerance or not present.

Example 1

NA Rivet front end is within the NA tolerance. No abort of riveting cycle because of NA

violation. Riveting result is OK.

Example 2

NA Rivet front end is within the adjusted value NX, measured from rivet front end plus

tolerance. Abort of riveting cycle because of NA violation. Rivet is too short. Riveting result is NOK.

Example 3

NA No rivet front end is detected within NX. This means, no rivet is present. The part

must not be evaluated as NOK. Abort will be after reaching adjusted value NX. Riveting result NOK and OK are set together (NA value on touch screen is orange).

act

≙ NA

< NA

> NA

until NA

Tol-

+ NX → NOK

Tol+

+ NX → NOK/OK

Tol+

Explanation OK / NOK signal:

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Check

Output signal OK/NOK

Component present

Rivet present

yes

OK or NOK according to riveting result

Finish riveting cycle

OK/NOK

Stop riveting cycle after check

yes

NOK

Stop riveting cycle after check

yes

NOK

Stop riveting cycle after check

NOTICE

The input option and display of rivet and component detection is adjusted by activating parameter 88 = 2.

If parameter is activated, the value NX is shown (only in riveting modes with NA detection).

5.10.10 Rivet and component detection

With the function “Rivet and component detection“ the controller can check if a component (by monitoring B) and a rivet (by NA and NX) is present.

Can only be done in riveting mode S2, T5 and H8 and by using the riveting stroke limit switch unit NHE-U.

Following conditions can be analysed and evaluated by the controller:

Procedure example (riveting mode H8)

1. Set following parameters:

- 33 = 0 (path measurement E → path-measuring system at riveting spindle)

- 75 = 2 (NHE for projection measurement)

- 88 = 2 (rivet and component detection active)

2. Use value B with tolerance to check the presence of component (base) a) if value B is within the tolerance – carry on b) if value B is outside the tolerance – carry on and check NX

3. Check rivet front end with function NX (see chapter “Rivet detection NX“)

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5.10.11 Tolerance abort

Any violation of tolerances will stop immediately the riveting cycle when parameter 58 “tolerance abort” is activated in the control. Following settings are possible:

Parameter 58 = 0

Riveting cycle is stopped immediately only when NA, U or B tolerance is violated

Parameter 58 = 1

Riveting cycle is stopped immediately when any tolerance is violated.

Example for riveting mode S1

Parameter 58 = 0: If NA is detected within the tolerance, the cycle continues until S = 3.19mm is

reached, even if riveting time T exceeds 0.7 seconds – until max. riveting time. Parameter 58 = 1: If riveting time T exceeds 0.7 seconds, the riveting cycle would be stopped

immediately and T is highlighted as error.

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Symbol

Description function

HPP-25 Setup

Access to setup table (parameter list)

HPP-25 configuration

- Password modification

- Machine no. input

- Ethernet address

Alarm-History

Display of last error messages

Execute function

Following functions can be executed:

- Reset factory settings

- Touch screen calibration

- Load update

- Activate auto compensation

- Delete riveting programs

Save prog. / setup

Save programs, setup parameters and AlarmHistory on USB

Load parameters

Load parameters from USB

Load programs

Load programs from USB

Choose language

Language modification

Screen contrast

Screen contrast adjustment

5.11 Tools

By selecting key “Tools“ in main menu, below shown window opens. Further functions can be selected by the respective key.

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NOTICE

The factory settings are set according to the customer order. The values listed in the setup table are default values and may deviate from the factory settings!

PWL

Determination / Function

Password

Operator

- 1 Foreman

101 2 Setter / Programmer

202 3 unimplemented

4 Process-Controller settings

404 5 Touch screen settings

505 6 Definition HW

606 7 Administrator customer

on request customer

BalTec

BalTec employee

NOTICE

The entered password remains so long active as the set holding time in parameter 66. Subsequently PWL 0 is automatically active again.

5.11.1 HPP-25 Setup

In this menu, the parameters of the process controller can be configured.

5.11.1.1 Password levels PWL

Access to certain functions or parameter settings are protected with passwords. The passwords are factory-assigned and can be changed by the customer if required.

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Page 1

Page 2

Procedure:

1. Select desired line with keys

2. Select light blue (****) column

3. Number keyboard appears

4. Enter new password, number or address and confirm with OK

5. Exit menu with “previous page“

No.

Configuration

Description

PW-Level

Password 1

Enter new password for PWL 1

2 2 Password 2

Enter new password for PWL 2

Password 3

Enter new password for PWL 3

Password 4

Enter new password for PWL 4

5 5 Password 5

Enter new password for PWL 5

Password 6

Enter new password for PWL 6

Password 7

Modification by BalTec only

8 8 Password 8

No access

Password 9

No access

Password 10

No access

Serial no.

Serial no. of riveting machine Format: XXX.XXXX By saving parameters and riveting programs a folder with this

number is created on the USB stick Only data from folder with this number can be loaded

IP-Address

IP address of Process-Controllers HPP-25 Input format: XXX.XXX.XXX.XXX Required when using Ethernet interface

IP-Submask

IP submask of Process-Controllers HPP-25 Input format: XXX.XXX.XXX.XXX Required when using Ethernet interface

5.11.2 HPP-25 configuration

In the HPP-25 configuration passwords can be changed, machine number and Ethernet addresses can be entered.

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No.

Configuration

Description

PW-Level

Port no.

Port no. of Process-Controller HPP-25 Standard setting: 60001 Can be modified

6 16

HPP25 name

Input of additional name (will be shown in PCTool when searching for HPP in the network)

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NOTICE

By saving parameters on the USB stick also the Alarm-History will be saved. The saved Alarm-History can be read with the software “HPP25-PcTool“.

5.11.3 Alarm-History

In alarm history, the last error messages can be viewed. All entries are timestamped. The number before the description is the error number (see also chapter "List of error messages”).

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PWL

Function

Factory-Reset

The internal saved factory settings of parameter are reloaded.

Touch calibration

If the touch screen would not respond correctly, with this function it can be recalibrated.

Follow the instruction on the touch screen

Load HPP-25 Update (from USB stick) Load new HPP-25 software or new language file. Procedure:  Create folder with denomination “HPP25 update“ on USB stick

(Attention: space between HPP25 and update must be present!)

 save new operating software or new language file in this folder  Plug USB stick into USB interface of Process controller  Execute function “Load HPP-25 Update“

Subsequently the controller shuts down automatically and starts again. Newly loaded files are displayed briefly.

Activate auto compensation

Enter activation code for auto compensation – costly option

Delete all riveting programs

5.11.4 Execute function

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Plug USB stick into USB interface Select key “Save prog./setup“

As shown left, data are saved automatically in the corresponding folder on the USB stick

Unplug USB stick

NOTICE

Alarm-History and parameters can be read with the software “HPP25-PcTool“.

Plug USB stick into USB interface Select key “Load parameters“

Select desired folder with date (only folder with identical machine no. are displayed)

Confirm with key OK Only complete parameter lists can be

loaded

5.11.5 Save programs/setup

5.11.6 Load parameters

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Plug USB stick into USB interface Select key “Load programs“

Select desired folder with date a) Select all loaded programs:

1. Select desired folder with date

2. Press key OK b) Select only certain programs

1. Select desired folder with date

2. Select key

3. Programs of selected folder with date are displayed

4. Select desired programs

5. Press key OK

Select key

Select language with arrows and confirm with OK

5.11.7 Load programs

5.11.8 Choose language

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Select date respectively time

Enter date respectively time and confirm with key OK

Adjust date format: Select arrow and adjust date format Confirm with key OK

By pressing repeatedly key “screen contrast” the screen becomes

brighter A blue progress indicator above the

symbol indicates the brightness value

NOTICE

The brightness can be adjusted only in one direction (+)! When reaching the maximum adjustment by pressing again the symbol it returns

to the minimum adjustment!

5.11.8.1 Date and time adjustement

5.11.9 Screen contrast adjustment

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Symbol

Function description

Logger data

Display of automatically recorded data of riveting process

Online logger data in cycle operating mode

Display online logger data in cycle operating mode. The latest 10 cycles can be shown. Display is erased when controller is switching-off.

Riveting curve display

Graphical display of process data

Diagnosis inputs and outputs sensor system

Assignments display of the internal inputs and outputs

Information: riveting, hours, SW, HW

Display of hour counter, executed riveting, software and hardware version

Enter password

Access to certain functions or parameter settings (see chapter “Password levels“)

OK counter reset

OK riveting total counter reset (PWL 1 necessary)

NOK counter reset

NOK riveting total counter reset (PWL 1 necessary)

Batch counter A or B: Confirm and reset to default value

(PWL 1 necessary)

Back to main menu

5.12 Information

By selecting key “Info“ in main menu, below shown window opens. Further functions can be selected by the respective key.

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Logger data display

Online logger data display in cycle operating

mode

Symbol

Function description

Logger data can be saved on the USB stick. Short storage time. The logger data can be opened in PCTool (from PCTool version 1.0.2.3) and then saved as

Excel. Memory location .log File: HPP25_Machine no.\File date_time\

Save logger data as Excel file on the USB stick. Storage time is longer (example: 10‘000 logger lines: ca. 3min.; 30‘000 logger lines need ca.11min.)!

All logger data are deleted

NOTICE

Logger data can be read with the software “HPP25-PcTool“ or Excel.

5.12.1 Logger data

In this menu, the logger data are displayed.

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Column

Description

Date

Logger date

Time

Logger time

ProgNo.

Riveting program no.

Proc Mode

Number for description riveting mode

1=S1

2=S2

3=S3

4=S4

5=S5

6=T1

7=T2

8=T3

9=T4

10=T5

11=T6

12=T7

13=T8

14=T9

15=T10

16=T11

17=T12

18=T13

19=T14

20= F1

21=F2

22=F3

23=F4

24=E1

25=E2

26=E3

27=E4

28=E5

29=E6

30=E7

31=N1

32=N2

33=N3

34=N4

35=H1

36=H2

37=H3

38=H4

39=H5

40=S6

41=T15

42=H6

43=T16

44=H7

45=H8

NietNr.

Consecutively numbering

Rivet front end nominal value

Na=

Rivet front end actual value

NaTol-

Rivet front end minus tolerance

NaTol+

Rivet front end plus tolerance

Forming path nominal value

Forming path actual value

STol-

Forming path minus tolerance

STol+

Forming path plus tolerance

Riveting- / Forming time nominal value

Riveting- / Forming time actual value

TTol-

Riveting- / Forming time minus tolerance

TTol+

Riveting- / Forming time plus tolerance

Riveting force nominal value

Riveting force actual value

FTol-

Riveting force minus tolerance

FTol+

Riveting force plus tolerance

E/H

Path E / Closing head height H nominal value

E/H=

Path E / Closing head height H actual value

5.12.1.1 Logger data in Excel

Saved logger data can be read and evaluated in MS Excel.

Description of columns in Excel table:

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Column

Description

E/H-

Path E / Closing head height H minus tolerance

E/H+

Path E / Closing head height H plus tolerance

Rivet projection nominal value

Rivet projection actual value

UTol-

Rivet projection minus tolerance

UTol+

Rivet projection plus tolerance

Base nominal value

Base actual value

BTol-

Base minus tolerance

BTol+

Base plus tolerance

SNB

Riveting base nominal value: After input of H

Ref

this value is calculated. SNB = Value E (setup riveting) + H

Ref

STO

Touch probe offset nominal value (TO value from reference value)

Touch probe offset value

Form factor

Compensation

Progression

Trigger level

Analogue value

Control variable offset value

Rapid speed/working speed valve output switching point

Riveting timeout, nominal value TX in riveting program

Rivet detection, nominal value NX in riveting program

IstPM

Riveting mode used for evaluation (S6 or T15) S6: S1 or T4 used for evaluation (IstPM = 1 or 9) T15: T4 or H6 used for evaluation (IstPM = 9 or 42)

TX=

Riveting timeout, actual value

InfoBit, 1 = no rivet present (function NX active)

Riveting result evaluation: Sum of all bit error

1=Error NA

2=Error S

4= Error T

8=Error F

16=Error E/H

32=Error U

64=Error B

128=Error TX

If sum 255: Abort during riveting process

Internal code

Page 62

Operation Process-Controller HPP - 25

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max. values

curve counter

Symbol

Function description

Last riveting curve is selected

Previous riveting curves are selected

Detail view of riveting curve is displayed

Riveting curves can be saved on the USB stick If the detail view of riveting curve should be saved, select key before

saving

NOTICE

Riveting curves can be read with the software “HPP25-PcTool“ or Excel. All buffered riveting curves are lost when switching off the controller. Number of saved curves is dependent on the duration of riveting process and

recorded curve resolution (see also parameter 60: curve interval). Maximum 10 seconds can be recorded, if the max. resolution is set to 1ms

(parameter 60).

5.12.2 Riveting curve display

Page 63

Process-Controller HPP - 25 Operation

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Internal inputs and outputs diagnosis window

Output diagnosis window

Input diagnosis window

Symbol

Function description

Change diagnosis window

Switching the riveting motor ON and OFF

Switching the motor 2 ON and OFF

Back to information window

5.12.3 Diagnosis inputs and outputs sensor system

Page 64

Operation Process-Controller HPP - 25

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Symbol

Function description

Hour counter reset (PWL 1 necessary)

Back to window batch and total counter

Top right in window 2 numeric character are displayed

Cipher A: necessary PWL for desired function

Cipher B: current active PWL (PWL = Password level)

A B

5.12.4 Information: riveting, hours, SW, HW

In this window following information are displayed: SW version, HW version, serial no. (machine no.), IP address, total executed riveting, operating hours (hour counter) and total operating hours.

5.12.5 Enter password

By selecting key or a password protected function below shown window opens. Entering a password you receive access to certain functions or parameter settings

(see chapter “Password levels PWL “).

Page 65

Process-Controller HPP - 25 Options

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NOTICE

Functions of the PLC interface are only active when parameter 80 is set to 1.

Inputs

E 2.0

Riveting start (for Cycle operating mode only) Recommended: Permanent signal until riveting result is

acknowledged (OK / NOK message)

E 2.1-E 2.6

Select program number inputs Always selected is the program which is present at riveting start

at inputs E2.1 to E2.6 If no program number is selected (program 0) the program that

is active on the HPP-25 will be executed.

Outputs

A 2.0

HPP-25 OK no error in HPP-25 active

A 2.1

HPP-25 READY – ready for a start signal on E 2.0 The following conditions must be fulfilled:

 no error in HPP-25 active (A2.0 high)  HPP-25 is in Cycle operating mode  Initiator TDC (E0.5) high  PLC Interface activated (Par. 80 = 1)

A 2.2

Riveting OK – set to 0 in case of start

A 2.3

Riveting NOK – set to 0 in case of start

NOTICE

Riveting start in operating mode Setup and Correction only possible via E1.3. If no program number is given by PLC (all inputs E2.1-E2.6 are 0) a riveting

program which should be started with PLC start signal can be selected at touch screen.

6 Options

6.1 PLC Interface

The PLC interface provides additional inputs and outputs for communication with a PLC.

Page 66

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NOTICE

Activation: Parameter 80 = 3 “Time eject table” adjustment: Parameter 83 (in 0.1s)

Operating mode

Operation sequence

Setup

Insert sliding table – Sliding table is locked – Riveting process release – Sliding table is pulled out

Correction

Insert sliding table – Sliding table is locked – Riveting process release – Sliding table is pulled out

Cycle

Insert sliding table – Sliding table is locked – Riveting process release:

- if riveting OK sliding table is ejected automatically

- if riveting NOK sliding table remains locked, unlocking and ejection by key “Eject sliding table”

6.2 PLC Interface with function for pneumatic sliding table

For further information (if riveting machine is equipped with pneumatic sliding table) refer to the operating instructions of the riveting machine.

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Process-Controller HPP - 25 Options

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NOTICE

Functions of the PVM module are only active if parameter 13 is set to 1 (display and input option of AN value in riveting program).

6.3 PVM module

The PVM module (Proportional Valve Module) provides analog signals as well as the output for the activation of rapid speed/working speed valve.

2 analog signals are available:

 4-20 mA for a pressure control valve  0-700 mA (pulse width modulated) for a volume flow rate regulating valve

(RNE 481)

Connection versions see Appendix “Connection diagram plug X5“.

6.4 Automatic compensation

With function “Automatic compensation“ larger deviations in component pairing can

be compensated for automatically. The function will be released by activation code. For a detailed description, see separate operating instructions.

6.5 UDP protocol secured

By Ethernet interface the riveting data can be readout and processed in a superordinate PLC or PC.

Communication takes place by UDP protocol secured. Description of UDP protocol secured see system description 803965 “UDP protocol

HPP-25“.

Page 68

Options Process-Controller HPP - 25

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CAUTION

Activation of riveting process with foot switch!

Danger of hand injuries!

Commissioning and operation may only be made by trained specialist personnel!

Operation with two-hand operating

unit

Operation with foot switch

Key can be extracted

Key can not be extracted

6.6 Change over from operation with two-hand operating unit to operation with foot switch

6.6.1 Key switch

Optionally, the control unit can be equipped with a key switch. The machine can be switched from operation with two-hand operating unit to

operation with foot switch.

Page 69

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NOTICE

With new installations, you must specifically check whether the setup is correct for your application.

NOTICE

In menu “Diagnosis inputs and outputs sensor system“ or with software “HPP25-PcTool” the current condition of in- and outputs can be read.

Also the input values of the pressure and path sensors can be controlled.

7 Error rectification

7.1 Introduction

The controller is equipped with monitoring. An incorrect operating condition is displayed with an error message (number and description).

The error is recorded in menu “Alarm-History” (see chapter “Alarm-History”). An error is acknowledged with key .

Page 70

Error rectification Process-Controller HPP - 25

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Error message

Description

Possible cause/Rectification

Emergency stop

Emergency stop has been actuated

Bridge at 34 – 35 missed, see also parameter 78

Instant stop

Instant stop has been actuated

Bridge at 34 – 35 missed, see also parameter 78

Safety circuit

External safety circuit interrupted or bridge at 15 – 16 missed

Reset external safety circuit If X6 available: Check external safety

circuit If X6 not available: Check internal

bridge 15 – 16

Riveting motor

Overcurrent riveting motor

Check overload relay (F21) Check riveting motor

Release is missing

Release signal missed

Plug X2: external release signal or bridge in plug X2 pin 1-2 missing

Motor 2

Overcurrent hydraulic motor or rotary indexing table motor (RNR)

Check overload relay (F22) Check overload of motor 2

Start X14 false

no NHE connected

Timeout NHE

NHE switch not reached

Grease empty

Grease container empty

Fill up with grease Grease monitoring initiator defective Logic grease monitoring initiator

faulty – Check parameter 22

Prog not running

Program has been chosen which is not admitted

Check setup concerning connected HW

(path measurement, pressure measurement, NHE)

Timeout TDC

TDC initiator was not switched at adjusted time

Check parameter 25

Timeout BDC

BDC initiator was not switched at adjusted time

Check parameter 27

Abort

Riveting process aborted by operator

Riveting start (permanent signal) dropped out before end of riveting

Force measurement faulty

Force direction at riveting start faulty

Change force measurement sensors plug above/below

Check existing pressure (Pneumatic/Hydraulic connected)

Path tolerance

Path measurement is no longer returned to start position

Check if path-measuring system became misadjusted

Tolerance for monitoring can be adjusted in parameter 36

Max riveting time

Max. riveting time has been reached

if necessary extend max. riveting time (parameter 18)

7.1.1 List of error messages HPP-25

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Process-Controller HPP - 25 Error rectification

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Error message

Description

Possible cause/Rectification

Bridging

only machines with bridging initiator

Initiators bridging and TDC active at same time

adjust stroke (longer) change position TDC (adjust higher)

Touch probe faulty

NHE touch probe switched after NA

Check NHE touch probe adjustment Check NHE switching point no NHE connected

Display mode choice

Data not OK

Checksum not OK

Write Flash not Ok

Wrong code

Code for setup entered incorrectly

Enter valid code

Program data not OK

Riveting program data faulty

Check program data (path range, force range)

Initialisation not OK

Error when starting HPP-25

Contact BalTec

HPP-25 not switched-off correctly

At last switching off of main switch not all counter readings could be saved

Internal power supply defective – contact BalTec if error appears again 75

UDP not OK

Communication error / Interruption of Ethernet connection to HPP25PcTool.

If using communication via LAN apply intelligent switch before HPP25

UDP not OK Write

UDP not OK Read

UDP Timeout 1

UDP Timeout 2

UDP not OK CRC

Problems at startup

Power down Hardware not recognized

Contact BalTec

Error password input

Password is entered incorrectly three consecutive times

Enter correct password for desired function – note required PWL

Error logger path/file

Logger path was not found

Check logger drive in parameter 68 Error appears if parameter 68 = 1

(USB) and no USB stick is available

Error program path/file

Error appears at program selection

Internal path for program storage was shifted – will be created again at next switching-on

Riveting programs are no longer available!

Contact BalTec if error appears again

Error parameter path/file

Internal path for parameter storage was shifted / deleted – will be created again at next switching-on with factory settings

Contact BalTec

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Error message

Description

Possible cause/Rectification

Error history path/file

Internal path for Alarm-History was shifted / deleted – will be created again at next switching-on

Contact BalTec

No curve available

Riveting curve display was selected – but no riveting cycle was executed

Execute a riveting cycle 94

Intern COM Returncode

Intern COM not OK

Communication error between the two internal CPU

Contact BalTec!

Intern COM not OK Write

Intern COM not OK Read

Intern COM Timeout 1

Intern COM Timeout 2

100

Intern COM not OK CRC

Page 73

Process-Controller HPP - 25 Error rectification

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Error description

Cause / Rectification

After a riveting start error ”Abort“ appears

In operating mode “Correction” and “Cycle” riveting start has to be present until riveting process has been completed.

Operator has disengaged start command (twohand operating unit or foot switch) too early

Riveting process cannot be started in operating mode “Cycle“

 Batch counter active and at 0 (counter red

highlighted?)

Reset or switch off batch counter

 Symbol remains red in status line Spindle is not in topmost position (monitoring

TDC) – Input E0.5 is not active. If no initiator TDC is used, a bridge between

+24VDC and terminal 11 must be available Attention: In this case no monitoring TDC is

possible!

 Symbol remains grey in status line UDP protocol secured is selected, but Master

has still not sent any command – see system description “UDP protocoll HPP-25“

 PLC activated – PLC do not send starting

command

Desired riveting mode cannot be selected in operating mode “Setup”

 Check filter setting (Par. 81) Filter 0 indicates only riveting modes which all

connected HW also requires – possibly, set filter on 1

 Check hardware settings in parameter list Path measurement (Par. 30 > 0) switched on? Pressure measurement (Par 40 > 0) switched

on? Upper/lower piston area (Par. 41/42) adjusted? Function NHE (Par. 75) defined?

7.2 Operating errors

Below are described frequent operating errors:

Page 74

Maintenance and repair work Process-Controller HPP - 25

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DANGER

Electrical hazard!

Electric shock!

Operations on the control unit are only permitted with main switch set to “OFF“.

8 Maintenance and repair work

8.1 Introduction

For safety reasons, maintenance and repair work may only be carried out by trained specialist personnel.

8.2 Control unit maintenance

The maintenance for the riveting machine control unit is limited to regular cleaning of the housing and the display, as well as checking the

 Tightness of the housing  Tightness of the cable glands  State of the plugs  Mechanical damage, especially to cables and their fastenings  Contact protection of live parts

Page 75

Process-Controller HPP - 25 Maintenance and repair work

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Unscrew the 4 TORX screw (T10) of the cover above

CAUTION

Earth cable is plugged on the cover!

Pull out cover with care and extract earth cable

Remove cover

Install desired option or replace module

Assembly takes place in reverse order

CAUTION

Check when assembling, that earth cable is reconnected again!

8.3 Opening the Controller

In normal case the user never needs to open the Controller HPP-25. However, it is possible that an option is to install or a module is to replace. In this case, the Controller HPP-25 must be opened as follows:

Page 76

Appendix Process-Controller HPP - 25

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NOTICE

Texts and abbreviations of following diagrams are listed again, described and translated into the corresponding language in the table on the same page.

9 Appendix

9.1 Schemata

Page 77

Process-Controller HPP - 25 Appendix

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WM Nr. 109037080

HW-Überwachung der SW (Watch-Dog)

Hardware monitoring of software (watchdog)

Sofort-Halt

Instant stop

Überbrückung

Bridging

Freigabe 2H-Relais oder Fusstaster

Release two-hand relay or foot switch

Freigabe Nietspindel

Release riveting spindle

ext. Sicherheit

External safety circuit

Ansteuerung Nietventil

Riveting valve activation

Ventil Nietspindel

Riveting spindle valve

9.1.1 Riveting spindle release chain principle diagram

Page 78

Appendix Process-Controller HPP - 25

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WM Nr. 109037101

ws = white

Valve DOWN

bn = brown

gn = green

Valve UP (381 only)

gb = yellow

gu = grey

Initiator TDC

ra = pink

bu = blue

VDM = Voltage Distribution Module

WM Nr. 109037201a

ws = white

Release riveting spindle

bn = brown

gn = green

Start (Foot switch)

gb = yellow

gu = grey

Bridging initiator

ra = pink

bu = blue

VDM = Voltage Distribution Module

9.1.2 Connection diagram plug X1

9.1.3 Connection diagram plug X2, Foot switch

Page 79

Process-Controller HPP - 25 Appendix

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WM Nr. 109037202

ws = white

Release riveting spindle

bn = brown

gn = green

gb = yellow

gu = grey

Bridging initiator

ra = pink

bu = blue

VDM = Voltage Distribution Module

9.1.4 Connection diagram plug X2, Two-hand operating unit relay

Page 80

Appendix Process-Controller HPP - 25

803699.017/ENG

WM Nr. 109037211

ws = white

bn = brown

gn = green

gb = yellow

gu = grey

ra = pink

Start

bu = blue

VDM = Voltage Distribution Module

Ejection

9.1.5 Connection diagram plug X2 HST (Manual sliding table)

Page 81

Process-Controller HPP - 25 Appendix

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WM Nr. 109037301

ws = white

Grease valve

bn = brown

gn = green

Working lamp

gb = yellow

gu = grey

Grease initiator

ra = pink

bu = blue

VDM = Voltage Distribution Module

WM Nr. 109037401

ws = white

Instant stop

bn = brown

gn = green

gb = yellow

gu = grey

Two-hand operating unit

ra = pink

VDM = Voltage Distribution Module

9.1.6 Connection diagram plug X3

9.1.7 Connection diagram plug X4

Page 82

Appendix Process-Controller HPP - 25

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WM Nr. 109037504

Signal

Digital input D1

Digital input D2

DC +24V supply voltage

Analog output X

Analog input W-

DC 0V or GND

Analog input W+

Digital output D3

ws = white

Pressure control valve VPPM

bn = brown

gn = green

Rapid speed/working speed valve

gb = yellow

gu = grey

Initiator BDC

ra = pink

bu = blue

VDM = Voltage Distribution Module

9.1.8 Connection diagram plug X5, pressure control valve

Page 83

Process-Controller HPP - 25 Appendix

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WM Nr. 109037501

ws = white

Volume flow regulating valve

bn = brown

gn = green

Rapid speed/working speed valve

gb = yellow

gu = grey

Initiator BDC

ra = pink

bu = blue

VDM = Voltage Distribution Module

WM Nr. 109037601

ws = white

External alert reset

bn = brown

gn = green

External safety reset potential-free

gb = yellow

gu = grey

External safety circuit

ra = pink

VDM = Voltage Distribution Module

9.1.9 Connection diagram plug X5, Volume flow regulating valve, Rapid speed/working speed valve, Initiator BDC

9.1.10 Connection diagram plug X6

Page 84

Appendix Process-Controller HPP - 25

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WM Nr. 109037702

Fusstaster

Foot switch

Endschalter FSG

Limit switch finger guard device

Start PLC

Start PLC (option)

VDM

Voltage distribution module

Ventil AB

Valve down

SDM

Signal distribution module

Ventil FSG

Valve finger guard device

NRE

Not riveting enable (release riveting spindle valve)

gn = green; gb = yellow; ws = white; bn = brown; gu = grey; ra = pink

9.1.11 Connection diagram plug X7, finger guard device

Page 85

Process-Controller HPP - 25 Appendix

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WM Nr. 109037708

Sensor/Aktor Box

Sensor/Actor Box

VDM

Voltage Distribution Module

HST

Manual sliding table

RNR

Radial riveting machine with pneumatic rotary indexing table

Tisch in Pos.

Table in position

Tisch verrieg.

Lock table

Ausst.

Ejection

Tisch Pos. OK

Table position OK

Drehen

Rotating

Verrieg.

Locking

Ausblasen

Blowing out

gn = green; gb = yellow; ws = white; bn = brown; gu = grey; ra = pink; bu = blue; sz = black

9.1.12 Connection diagram plug X7 HST/RNR

Page 86

Appendix Process-Controller HPP - 25

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WM Nr. 107053735

Schlüssel-Schalter

Key switch

Sofort-Stop

Instant stop

Reset ext. Sich.Kr.

Reset external safety circuit

Release

Ext. Reset Störmeldung

External alert reset

Foot switch

VDM

Voltage distribution module

Überbrückung Initiator

Bridging initiator

2H-Taster

Two-hand operating unit

SchlüsselSchalter X8

9.1.13 Connection diagram plug X8, key switch two-hand operating unit/foot switch

Page 87

Process-Controller HPP - 25 Appendix

803699.017/ENG

WM Nr. 109037901a

ws = white

bn = brown

gn = green

gb = yellow

gu = grey

ra = pink

bu = blue

rt = red

sz = black

vt = violet

gu/ra = grey/pink

bu/rt = blue/red

ws/gn = white/green

VDM = Voltage Distribution Module

9.1.14 Connection diagram plug X9

Page 88

Appendix Process-Controller HPP - 25

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Control

OFF

Selection operation mode on touch screen

Start foot switch

(Kl.33) (E1.3)

PLC Interface

Start PLC (E2.0)

PGM 1 (E2.1)

PGM 1 (E2.2)

PGM 1 (E2.3)

PGM 1 (E2.4)

PGM 1 (E2.5)

PGM 1 (E2.6)

RC OK (A2.0)

RC Ready (A2.1)

RIV OK (A2.2)

RIV NOK (A2.3)

Sensor TDC (E0.5)

Movement riveting spindle

9.1.15 PLC-Interface Step sequence diagram

Precondition for operation with PLC interface (connector X9): Parameter 80 = 1 Start PLC only in operation mode Cycle. If operation mode Setup or Correction have to start also by PLC, a bridge must be

set between E2.0-E1.3 (terminal 41 – 33). If no program is selected in operation mode Cycle (PGM 0), the riveting program

can be selected on the touch screen.

Page 89

Process-Controller HPP - 25 Appendix

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pin X11

Signal

V+ (12V)

OUT

0V / GND

pin X12

Signal

V+ (12V)

OUT

0V / GND

pin X13

Signal

A+ 2 A - 3 B+ 4 B - 5 0V / GND

9.1.16 Connection diagram X11, X12, X13, X14

9.1.16.1 Lower pressure X11

9.1.16.2 Upper pressure X12

9.1.16.3 Path measurement X13

Page 90

Appendix Process-Controller HPP - 25

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Überstandsschalter (µ-com)

Rivet projection switch (µ-com)

Gabel-Lichtschranke

Forked light barrier

bn = brown; sz = black; bu = blue

9.1.16.4 Switch NHE X14

Page 91

Process-Controller HPP - 25 Appendix

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WM Nr. 109037020

Einspeisung

Power supply

Nietmotor

Riveting motor

Motor 2

ge/gn

yellow/green

MOTOR 2

9.1.17 Connection diagram plug X20, X21, X22

Page 92

Appendix Process-Controller HPP - 25

803699.017/ENG

WM Nr. 109067430

Einspeisung

Supply

IMB

Ribbon cable

Nietmotor

Riveting motor

VMU

Valve and motor unit

Sensorik

Sensor system

VSU

Voltage supply unit

div. Module

Diverse modules

VDM

Voltage distribution module

or = orange; rt = red; bn = brown; sz = black

9.1.18 Wiring diagram Supply, Motors HPP-25 pneumatic

Page 93

Process-Controller HPP - 25 Appendix

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WM Nr. 109067410

Einspeisung

Supply

IMB

Ribbon cable

Nietmotor

Riveting motor

VMU

Valve and motor unit

Sensorik

Sensor system

VSU

Voltage supply unit

div. Module

Diverse modules

VDM

Voltage distribution module

or = orange; rt = red; bn = brown; sz = black

9.1.19 Wiring diagram Supply, Motors monophase HPP-25 pneumatic

Page 94

Appendix Process-Controller HPP - 25

803699.017/ENG

WM Nr. 109067431

Einspeisung

Supply

IMB

Ribbon cable

Nietmotor

Riveting motor

VMU

Valve and motor unit

Sensorik

Sensor system

VSU

Voltage supply unit

div. Module

Diverse modules

VDM

Voltage distribution module

or = orange; rt = red; bn = brown; sz = black

9.1.20 Wiring diagram Supply, Motors with thermal overload HPP-25 pneumatic

Page 95

Process-Controller HPP - 25 Appendix

803699.017/ENG

WM Nr. 109067530

Einspeisung

Supply

IMB

Ribbon cable

Nietmotor

Riveting motor

VMU

Valve and motor unit

Hydr. motor

Hydraulic motor

VSU

Voltage supply unit

Sensorik

Sensor system

VDM

Voltage distribution module

div. Module

Diverse modules

or = orange; rt = red; bn = brown; sz = black

9.1.21 Wiring diagram Supply, Motors HPP-25 hydraulic

Page 96

Appendix Process-Controller HPP - 25

803699.017/ENG

WM Nr. 109067531

Einspeisung

Supply

IMB

Ribbon cable

Nietmotor

Riveting motor

VMU

Valve and motor unit

Hydr. motor

Hydraulic motor

VSU

Voltage supply unit

Sensorik

Sensor system

VDM

Voltage distribution module

div. Module

Diverse modules

or = orange; rt = red; bn = brown; sz = black

9.1.22 Wiring diagram Supply, Motors with thermal overload HPP-25 hydraulic

Page 97

Process-Controller HPP - 25 Appendix

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9.2 Spare parts lists

9.2.1 Process-Controller HPP-25, 826337-d

Page 98

Appendix Process-Controller HPP - 25

803699.017/ENG 1, 2

23-30

10,11

35, 36, 37

Page 99

Process-Controller HPP - 25 Appendix

803699.017/ENG

20, 21

Reserve

8 5 6

14,15

3,4

Page 100

Appendix Process-Controller HPP - 25

100

803699.017/ENG

Pos.

No.

Part name

Part no.

Remarks

1 4 Rubber pad

391202

2 4

Screw

341010

In-6kt M4x10 DIN 912-12.9

3 1 Process-Controller HPP-25

530925

pneumatic machines, 380-500V X9

3 1 Process-Controller HPP-25

530926

pneumatic machines, 380-500V X4, X6, X9

3 1 Process-Controller HPP-25 complete

530929

According to definition sheet

4 1 Base Process-Controller HPP-25

530930

5 2

Cable plug X1, X3

520252

7-pole, male

6 1 Cable socket X2

520276

7-pole, female

7 1 Cable socket X20

520619

4-pole (3+PE), female

8 1 Cable plug X21, X22

520618

4-pole (3+PE), male

Accessory hydraulic riveting machine

530931

(contactor, bushing X22)

10 1 Ring core transformer

530985

1x180V, 3x180V, 3x345V, 150VA

11 1 Ring core transformer

530986

3x575V, 150VA

12 1 Rear panel

530933

equipped with key switch

13 1 Two-hand relay

524708

RIESE SAFE CZ 24 V DC

13 1 Mounting angle for two-hand relay

530934

HS35

14 1 Connection X4 (bushing)

530935

Two-hand operating unit with/without Emergency stop

15 1 Connection X4 (bushing)

530936

Emergency stop

16 1 PVM module

530963

17 1 Connection X5 (bushing)

530937

Analogue output for pressure control valve, initiator BDC

18 1 Connection X6 (bushing)

530939

External safety, Alert reset

18 1 Connection X7

530943

FSG (finger guard device)

18 1 Connection X7

530942.xx

for customer-specific functions

19 1 PLC-Interface

530962

20 1 Connection PLC-Interface

530940

incl. bushing X9 and cable set

21 1 Cable plug 13-pole X9

530941

incl. 5m cable, wired on plug