Bally Refrigerated Boxes, Inc. R404A, BCS002 Installation Manual

PRODUCT DATA &
INSTALLATION

Bulletin B50-BCS-PDI-50-1

1085697-50

For 60Hz see Bulletin B50-BCS-PDI

®

BCS-Line

Air Cooled
Condensers

Refrigerant: R404A, R507, R22
Electrical Power:

200-220/1/50, 200-220/3/50,
380-400/3/50

NEW

Optional leg kits shown

CONTENTS

Page

Nomenclature....................................................................................................................... 2

Features & Options............................................................................................................. 2

Capacity Data...................................................................................................................... 3

Electrical Data...................................................................................................................... 3

General S pecifications........................................................................................................ 4

Refrigerant Charges............................................................................................................ 4

Dimensional Data............................................................................................................... 5 - 6

Wiring Diagrams................................................................................................................. 7 - 10

Receiver Options................................................................................................................11

Low Ambient Operation..................................................................................................... 12 - 16

Installation............................................................................................................................ 17 - 20

Generic Service Parts........................................................................................................ 21

Optional Leg Kits Part Numbers........................................................................................ 21

Warranty....................................................................................................................... ........ 23

Project Information.............................................................................................................. 23

“As Built” Service Parts List............................................................................................... BACK

NOMENCLATURE

B CS 005 - S7 A - XXXX

B = Bally

Product Name:

CS = Small Size Air Cooled Condenser

Nominal Capacity:

Tons @ 25°F TD, R404A

STANDARD FEATURES

• Horizontal or V ertical Air Discharge

• Heavy Gauge Galvanized Steel Cabinet

• ThermoSpanTM Coil Design eliminates tube
failures on tube sheet

Optional Production Variations

Design Generation

Voltage:

S7 = 200-220/1/50
T7 = 200-220/3/50*
T9 = 380-400/3/50*
*3 Fan Models Only

• Internally Enhanced Tubing with Enhanced Fin
optimizes coil performance

• Energy Efficient PSC Motors with Internal
Overload Protection

• Unit shipped with Nitrogen Holding Charge

OPTIONAL FEATURES

• Optional leg kits for horizontal and vertical
configurations

• Multiple Refrigeration Circuits

• Ambient or Pressure Fan Cycling Control with
Contactor

• Johnson P66 V ariable Fan S peed Control

• Non-Fused Disconnect

• Individual Fan Motor Fusing

• Receiver with or without Heater and Insulation

• Adjustable Flooded Head Pressure Control
(Factory mounted if ordered with receiver option)

• Optional Fin Materials and Coatings

• Volt ages for 60 Hz and 50 Hz

- 2 -

R404A Models

CAPACITY DATA

50Hz

LEDOM

200
300
500
600

0

80
010
210
410
610
910
420

R22 Models

LEDOM

200
300
500
600
800
010
210
410
610
910
420

HBMNOITCEJERFOTAEHLATOT )WK(

F°1 )C°65.0( F°01 )C°65.5( F°51 )C°3.8( F°02 )C°1.11( F°03 )C7.61(

( 2.21 )65.3( 2.81 )53.5( 3.42 )31.7( 5.63 )7.01(

22.1 )63.0

15.1 )44.0( 1.51 )34.4( 7.22 )46.6( 2.03 )58.8( 3.54 )3.31(

55.2

50.3 )09.0( 5.03 )59.8( 8.54 )4.31( 1.16 )9.71( 6.19 )9.62(

08.3 )11.1( 0.83 )1.11( 0.75 )7.61( 0.67 )3.22( 411 )4.33(

00.5 )64.1( 0.05 )6.41( 9.47 )0.22( 9.99 )3.92( 051 )9.34

50.6 )77.1( 5.06 )7.71( 8.09 )6.62( 121 )5.53( 281 )2.35(

98.6 )20.2( 9.86 )2.02( 301 )3.03( 831 )4.04( 702 )6.06

75.7 )22.2( 7.57 )2.22( 411 )3.33( 151 )4.44( 722 )6.66(

00.9 )46.2( 0.09 )4.62( 531 )6.93( 081 )8.25( 072 )2.97(

3.11 )13.3( 311 )1.33( 071 )7.94( 622 )2.66( 933 )4.99(

F°1 )C°65.0( F°01 )C°65.5( F°51 )C°3.8-( F°02 )C°1.11( F°03 )C°7.61(

42.1 )63

45.1 )54.0( 4.51 )15.4( 1.32 )77.6( 8.03 )30.9( 2.64 )5.31(
06

.2 )67.0( 0.62 )16.7( 9.83 )4.11( 9.15 )2.51( 9.77 )8.22(

21.3 )19.0( 2.13 )31.9( 7.64 )7.31( 3.26 )3.81( 5.39 )4.72(

78.3 )41.1( 7.83 )4.11( 1.85 )0.71( 5.77 )7.22( 611 )1.43(

01.5 )94.1( 0.15 )9.41( 4.67 )4.22( 201 )9.92( 351 )8.4

71.6 )18.1( 7.16 )1.81( 6.29 )1.72( 421 )2.63( 581 )3.45(

30.7 )60.2( 3.07 )6.02( 501 )9.03( 141 )2.14( 112 )8.1

27.7 )62.2( 2.77 )6.22( 611 )9.33( 451 )3.54( 232 )9.76(

81.9 )96.2( 8.19 )9.62( 831 )4.04( 481 )8.35( 672 )7.08

5.11 )83.3( 511 )8.33( 371 )7.05( 132 )6.76( 643 )101(

)57.0( 5.52 )64.7( 2.83 )2.11( 9.05 )9.41( 4.67 )4.22(

29.0ybyticapacylpitlum,stinuzH05roF

HBMNOITCEJERFOTAEHLATOT )WK(

.0( 4.21 )46.3( 6.81 )54.5( 8.42 )72.7( 2.73 )9.01(

29.0ybyticapacylpitlum,stinuzH05roF

(

(

4(

6(

(

ELECTRICAL DATA

LEDOM

200
300

0

50
600
800
010
210
410
610
910
420

ROTOMROTOM)05/3/022-002(05/1/022-00205/3/004-083

PH.ytQALFACMPOMALFACMPOM

6/111.14.1516.08.051
6/111.14.1516.08.051
3/111.27.2511.14.151
3/111.27.2511.14.151
3/111.27.2511.14.151
3/12 2.48.4512.25.251
3/12 2.48.4512.25.251
3/12 2.48.4512.25.251
3/12 2.
3/13 )6.3(3.6)6.4(9.6519.14.251
3/13 )6.3(3.6)6.4(9.6519.14.251

48.4512.25.251

- 3 -

GENERAL SPECIFICATIONS

50Hz

LEDOM

200
300
500
600
800
010
210
410
610
910
420

NAF

NOITARUGIFNOC

1x

19081

1x19161
1x13973
1x16833
1

x13973

2x16857
2x13776
2x10187
2x16857
3x195101
3x117311

MFC

WOLFRIA

)s/l(

)458(
)467(

)0971(
)8951(
)0971(
)0853(
)6913(
)6863(
)0853(
)4974(
)6635(

ELBALIAVA

STIUCRIC

18/58/3721
28/52/1131
38/78/5051
48/78/5751
58/118/7791
68/118/7452
98/118/7962
98/318/750
98/318/7523

518/518/11183
518/518/11744

TELNITELTUOSBL

SEZISNOITCENNOCTHGIEW.XORPPA

)gk(

)85(
)95(
)86(
)17(
)98(

)511(
)221(

3

)831(
)741(
)371(
)302(

REFRIGERANT CHARGES

EGRAHCTNAREGIRFER22R EGRAHCTNAREGIRFERA404R

LEDOM.GIFNOCNAF

SBL
200
300
500
600
800
010
210
410
610
910
420

N**

1x17.0
1x11.1
1x15.1
1x12.2

1x13.3
2x12.3
2x16.4
2x12.6
2x12.6
3x11.7
3

x13.9

**LAMRON†LLUF%09**LAMRON†LLUF%09

)gk(

)3.0(
)5.0(
)7.0(
)0.1(
)5.1(
)5.1(
)1.2(
)8.2(
)8.2(
)2.3(
)2.4(

SBL

0.3

8.4

7.

6

8.9

7.41

4.41

6.02

9.72

9.72

8.13

8.14

)gk(

)4.1(
)2.2(
)1.3(
)5.4(
)6.6(
)5.6(
)3.9(

)7.21(
)7.21(
)4.41(
)0.91(

L

SB

6.0

0.1

3.1

9.1

9.2

8.2

0.4

4.5

4.5

2.6

1.8

noitareporemmusrotneibmamrawrofegrahctnaregirferehtsiegrahClamro

)gk(

)3.0(
)4.0(
)6.0(
)9.0(
)3.1(
)3.1(
)8.1(
)4.2(
)4.2(
)8.2(
)7.3(

YLNOecnereferrofsidnaemulovlanretniehtfo%09tathgiewtnaregirferdiuqilehtsilluf%09†

SBL

6.2

2.4

8.5

5.8

8.21

5.21

9.71

3.42

3.42

7.72

4.63

)gk(

)2.1(
)9.1(
)6.2(
)9.3(
)8.5(
)7.5(
)1.8(

)0.11(
)0.11(
)5.21(
)5.61(

LEDOMGNOLSNAF

300,200

hguorht500

420

SOUND LEVEL DATA

LACITREV

EGRAHCSID

12545

17585
29516
30

- 4 -

626

tf01@LEVELDNUOS )m3( ABd-

LATNOZIROH

EGRAHCSID

DIMENSIONAL DATA

HORIZONTAL AIR DISCHARGE UNITS

50Hz

1 FAN

2 FAN

5 1/2

5 1/2

1 9/16

1 9/16

B

FRONT VIEW

1 9/16

1 9/16

MT'G HOLES

B

OPTIONAL
ELECTRICAL
BOX

O

9/16 (x8)

6 7/8

OPTIONAL
ELECTRICAL
BOX

9/16 (x8)

6 7/8

3 1/8

AIR FLOW

OPTIONAL
BASE RAILS

5/8

15

A

O

13/32 (x8)

MT'G HOLES

35

36 1/4

TYPICAL END VIEW

ELECT. BOX END

5/8

1 1/2 1 1/2

4

4

MOUNTING DIMENSIONS

WITHOUT OPTIONAL

4

BASE RAILS.

ELECTRICAL CONNECTION 7/8”

UNITS ARE SHIPPED IN HORIZONTAL

AIR FLOW CONFIGURA TION LESS

OPTIONAL MOUNTING LEGS AS

STANDARD.

3 FAN

5 1/2

LEDOM.GIFNOCNAF

200
300
500
600
800
010
210
410
610
910
420

1 9/16

1 9/16

B

1x18/532
1x18/532
1x18/113
1x18/113
1x18/114

2x18/114

18/114

2x
2x18/114
2x18/114
3x18/114
3x18/114

OPTIONAL
ELECTRICAL
BOX

9/16 (x12)

B

6 7/8

2

TYPICAL

SNOISNEMIDGNITNUOM

AB

SEHCNI

)mm(
)006(
)006(
)197(
)197(

)5401(
)5401(
)5401(
)5401(
)5401(
)5401(
)5401(

SEHCNI

2/152

2/152
83
83
83

2/155

2/155

2/157

2/157

2/114

2/165

)mm(
)846(

6(

)84
)569(
)569(
)569(

)0141(
)0141(
)8191(
)8191(

1(

)450
)5341(

- 5 -

DIMENSIONAL DATA

VERTICAL AIR DISCHARGE UNITS

50Hz

1 FAN

2 FAN

3 FAN

5 1/2

5 1/2

O 9/16

(x4)

LIFTING HOLES

OPTIONAL
ELECTRICAL
BOX.

9/16 (x4)O

MT'G HOLES

2

2

SIDE VIEW

9/16 (x4)

O
MT'G HOLES

B

6 7/8

2

(x4)

9/16

O
LIFTING HOLES

OPTIONAL
ELECTRICAL
BOX.

6 7/8

B

2

ELECTRICAL CONNECTION 7/8”

UNITS ARE SHIPPED IN HORIZONT AL AIR

FLOW CONFIGURATION LESS OPTIONAL

9/16

O (x4)
LIFTING HOLES

OPTIONAL
ELECTRICAL
BOX.

3 3/8

15

20

MOUNTING LEGS AS ST ANDARD.

VERTICAL AIR DISCHARGE MODELS

REQUIRE LEG KIT OPTION SHIPPED

LOOSE AND SOLD SEP ARA TEL Y .

AIR FLOW

A

TYPICAL END VIEW

ELECT. BOX END

1/21/2

5 1/2

200
300
500
600
800
010
210
410
610
910
420

9/16 (x6)

O
MT'G HOLES

6 7/8

2

B

B

2

SNOISNEMIDGNITNUOM

LEDOM

NAF

.GIFNOC

1x18/142
1x18/142
1x18/513
1x18/513
1x18/514
2x18/514
2

x18/514

2x18/514
2x18/514
3x18/514
3x18/514

AB

SEHCNI

)mm(
)316(
)316(
)308(
)308(

)7501(
)7501(
)7501(
)7501(
)7501(
)7501(
)7501(

SEHCNI

2/152

2/152
83
83
83

2/155

2/155

2/157

2/157

2/114

2/165

)mm(
)846(
)8

46(

)569(
)569(
)569(

)0141(
)0141(
)8191(
)8191(
)45

01(

)5341(

Optional Factory Mounted
Receiver kits fit within standard
unit leg configuration.
Legs included with receiver option.

OPTIONAL REMOTE
RECEIVER KITS.

- 6 -

WIRING DIAGRAM

(STANDARD WITHOUT OPTIONS)

- 7 -

460 (380-400) VOLT

208-230 (200-220) VOLT

WIRING DIAGRAM

(MODELS WITH FAN CYCLING CONTROL)

- 8 -

460 (380-400) VOLT

208-230 (200-220) VOLT