Power Only System
500 mA, IP67
User´s Guide
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1
Content
1 Notes 2
1.1. Scope of this manual 2
1.2. Typographical Conventions 2
Enumerations 2
Actions 2
Syntax 2
Cross references 2
1.3. Symbols 2
1.4. Abbreviations 2
1.5. Differing views 2
2 Safety 3
2.1. Proper Use 3
2.2. Authorized Personnel 3
2.3. Obligations of the Operating Company 3
2.4. Malfunctions 3
2.5. Meaning of the Warning Notices 3
3
2.6. Certification 3
3 Construction and Function 4
3.1. Construction 4
3.2. Function 4
3.3. Features, Advantages 4
3.4. Display 4
4 Indication 5
4.1. Base indicators 5
4.2. Remote indicators 5
5 Installation and Connection 6
5.1. Mutual Interference 6
5.2. Installation in Metal 6
5.3. Angle Offset 6
5.4. Connection 7
6 Technical Data Base 8
6.1. Dimensions – Base 8
6.2. Mechanical Data – Base 8
6.3. Operating Conditions – Base 8
6.4. Electrical Data – Base 8
7 Technical Data Remote 9
7.1. Dimensions – Remote 9
7.2. Mechanical Data – Remote 9
7.3. Operating Conditions – Remote 9
7.4. Electrical Data – Remote 9
8 Accessories 10
8.1. Connectors 10
8.2. Mounting Accessories 10
9 Type Designation Code 11
9.1. Type Designation Code 11
9.2. Order Code 11
Notes 12
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1 Notes
1.1. Scope of this
manual
This manual describes the construction, function and installation of the Balluff Power Only
inductive coupler. It applies to the following models:
Base BIC 1P0-P2A50-M30MI3-SM4A4A and
Remote BIC 2P0-P2A50-M30MI3-SM4A5A (see type designation code)
The manual is intended for qualified technicians. Read this manual before installing or
operating the devices.
1.2. Typographical
Conventions
The following typographical conventions are used in this guide
Enumerations
Enumerations are shown as a list with preceding dash.
• Entry 1,
• Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1
⇒ Action result
Action instruction 2
Syntax
Numbers
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Cross references
Cross-references indicate where further information on the topic can be found
1.3. Symbols
Attention!
This symbol indicates a security notice which must be observed.
Note
This symbol indicates general notes.
1.4. Abbreviations
BIC
EMC
FE
Balluff Inductive Coupler
Electromagnetic Compatibility
Function Grpound
1.5. Differing views
Product views and images in this manual may differ from the product described. They are
intended to serve only as illustrations.
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2 Safety
Important!
Before commissioning, carefully read the operating manual.
2.1. Proper Use
The device is designed to replace a plug connection in order to ensure contact-free energy
transmission.The system must not be used in applications in which the safety of persons is
dependent on the function of the device.
Warranty and liability claims against the manufacturer are rendered void by:
− Unauthorized tampering
− Improper use
− Use, installation or handling contrary to the instructions provided in this operating
manual
2.2. Authorized
Personnel
Installation and commissioning may only be performed by trained specialist personnel.
2.3. Obligations of the
Operating
Company
The operating company must ensure that the locally applicable safety regulations are
observed.The device corresponds to EMC Class A and can cause radio interference. The
operating company must take appropriate precautions to prevent radio interference.
The device may only be used with an approved power supply. (see "Technical Data"). Only
approved cables may be used.
2.4. Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
2.5. Meaning of the
Warning Notices
The warning notices in this guide and the measures described for avoiding dangers must be
observed.The warning notices contain the following signal words that indicate the severity of
the danger:
− Danger:
Indicates an immediate danger that will result in a severe injury or death of persons if not
observed.
− Warning:
Indicates a potential danger that may result in a severe injury or death of persons if not
observed.
− Caution:
Indicates a potential danger that may result in light injury to persons or damage to
property if not avoided.
− Attention:
Indicates a situation that may result in property damage if not avoided.
When working with this product, the following warning notices apply:
Caution!
Risk of burning on hot surfaces!
The active surface heats up even under normal operating conditions.
Keep away hands and objects from the active surface.
Avoid contact of metal objects on the active surface. Fire hazard
2.6. Certification
With the CE marking, we confirm that our products meet the requirements of EC
directives 2004/108/EC (EMC) and the EMC law.
In our EMC laboratory, which is accredited by DATech for testing electromagnetic
compatibility, evidence has been provided that the Balluff products satisfy the EMC
requirements of the generic standards:
EN 61000-6-4 (Interference emission) and
EN 61000-6-2 (Immunity to interference)
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3 Construction and Function
3.1. Construction
The system is designed for applications with energy transmitting. It consists of the following
two components:
− Base (transmitter)
− Remote (receiver)
The components are enclosed in a brass housing protected acc. to IP 67
3.2. Function
This set transfers power from the base to the remote via an air bridge. The base and remote
must match one another with respect to size.
The consumer load is wired to the remote. The remote is only inductively coupled to the
base, however. The base transmits the energy for the consumer load to the remote. The
energy available for the sensors is dependent on the distance and on the offset between
base and remote and is, therefore, limited. For this reason, the total current consumption of
the connected load must not exceed the maximum power output of the remote.
3.3. Features,
Advantages
− The cable length between the remote and consumers is limited depending on the cable
resistance.
− LED indicator on the remote and base for operating voltage
− Angle offset is possible between base and remote
− Simple wiring of e.g. rotary tables, replaceable punch heads etc.
− M12 plug connection on the systems
− Control of capacitive loads
− More power in the same structural shape
− Large operating voltage range
3.4. Display
If the supply voltage is applied correctly, the green LEDs on the base and remote illuminate.
If the green LEDs on the base only flash, the supply voltage is too low.
As soon as the remote moves out of the secured working range, its green LEDs begin to
flash.
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4 Indication
4.1. Base indicators
Indicators
Function
Green – static
Supply voltage OK
Green – flashing
Supply voltage too low
4.2. Remote
indicators
Indicators
Function
Green – static
Supply voltage OK
Green – flashing
No connection between base and remote,
Status indicator "Power on"
Status indicator "Power on"
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5 Installation and Connection
5.1. Mutual
Interference
Note!
Improper mounting may affect the function of the system and lead to damage.
The spacings specified for installation must be adhered to.
To prevent mutual interference with adjacent bases or remotes, the specified minimum
distances must be adhered to:
Typ e
A (mm)
BIC 1P0-P2A50-M30MI3-SM4A4A
100
BIC 2P0-P2A50-M30MI3-SM4A5A
100
5.2. Installation in
Metal
Note!
Device damage due to induction effects!
Metallic objects on the coil cap cause the objects to be heated.
Install the components so that no metallic objects can collect on the coil cap.
When installing in metal, the specified minimum distances to the surrounding sides of the
metallic object must be maintained. Otherwise, the transmission distance between
transmitter and receiver changes.
The transmission distance can also be influenced by the type of metal.
Typ e
A (mm)
B (mm)
BIC 1P0-P2A50-M30MI3-SM4A4A
30
20
BIC 2P0-P2A50-M30MI3-SM4A5A
30
20
5.3. Angle Offset
The permissible angle offset ensures proper function, even in difficult installation
conditions:
Distance D (mm)
Angle X
1
18°
2
12° 3
10° 4
5° 5
0°
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5 Installation and Connection
5.4. Connection
Note!
Device damage due to incorrect voltage supply!
Malfunctions may occur if the ripple is too high or if the output voltage is not
regulated.
Use only approved, regulated voltage supplies.
Note!
The remote (receiver) may be damaged by voltage spikes if cables that are too
long are used!
To satisfy the EMC requirements, the receiver cable must not be longer than 10 m.
If a longer cable is used nevertheless, take all necessary measures to protect the
receiver from voltage spikes.
Electrical
connections –
base
The base is wired via a "type 2" characteristic acc. to IEC 61131-2.
Power (M12, 4 pin-male plug)
PIN
Signal
Meaning
1
+24 V
Input voltage
2
NC
Not used
3
GND
Ground
4
NC
Not used
Power (M12, 5 pin-female plug)
Electrical
connections remote
PIN
Signal
Meaning
1
+24 V
Output voltage
2
NC
Not used
3
GND
Ground
4
NC
Not used
5
NC
Not used
Connection
diagram
Consumer
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6 Technical Data Base
6.1. Dimensions – Base
6.2. Mechanical Data –
Base
Housing material
Brass
Degree of protection per IEC 60529
IP 67 (only in plugged-in and screwed-down state)
Connection type
M12, A-coded
Dimensions (D x L in mm)
M30 X 100
Weight
Approx. 160 g
Tightening torque
70 Nm
6.3. Operating
Conditions – Base
Transmission distance
1…5 mm
Operating temperature T
a
-5 °C…55 °C
Storage temperature
-25 °C…75 °C
6.4. Electrical Data –
Base
Operating voltage
24 V DC ±10% , acc. to EN 61131-2
Operating current at 24 V
Max. 1 A
Standby current
Max. 100 mA
Overload protected
Yes
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7 Technical Data Remote
7.1. Dimensions –
Remote
7.2. Mechanical Data –
Remote
Housing material
Brass
Degree of protection acc. to IEC
60529
IP 67 (only in plugged-in and screwed-down state)
Connection type
M12, A-coded
Dimensions (D x L in mm)
M30 X 106
Weight
Approx. 160 g
Tightening torque
70 Nm
7.3. Operating
Conditions – Remote
Transmission distance
1…5 mm
Operating temperature T
a
-5 °C…55 °C
Storage temperature
-25 °C…75 °C
7.4. Electrical Data –
Remote
Operating voltage
24 V DC ±5 %
Output current
500 mA
Short-circuit protected
Yes
Output peak current
Max. 800 mA
Operational readiness
< 100 ms
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8 Accessories
8.1. Connectors
BCC-M415-0000-1A-064-PX0234-XXX
For Base
XXX -> cable length
BCC-M425-0000-1A-064-PX0234-XXX
For Base
XXX -> cable length
BCC-M413-0000-2A-064-PX0234-XXX
For Remote
XXX -> cable length
BCC-M423-0000-2A-064-PX0234-XXX
For Remote
XXX -> cable length
8.2. Mounting
Accessories
BES 30,0-BS-1
BES 30-HW-1
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9 Type Designation Code
9.1. Type Designation
Code
BIC 1P0-P2A50-M30MI3-SM4A4A
Balluff Inductiv Coupler
Base (1) Remote (2)
P0 = Power Only
Technology (PNP), variant (24 V), power class (500 mA)
Housing shape (M30x1,5)
Housing material (M = brass) and length
Male M12, axial
Number of pins and coding
9.2. Order Code
Description
Order code
BIC 1P0-P2A50-M30MI3-SM4A4A
BIC0007
BIC 2P0-P2A50-M30MI3-SM4A5A
BIC0008
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12
Notes
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Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Deutschland
Tel.: 07158 173
-0
Fax: 07158 5010
balluff@balluff.de
Nr. 884150-726 E
•
03.127436
•
Edition K18
•
Replaces Edition H17
•
Subject to modification.
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