Balluff HF-0405-XXX-01 Users Manual

HF-0405 RFID Controller
Passive High Frequency Radio Frequency Identification Controller
Operator’s Guide
How to Install, Configure and Operate
Escort Memory Systems’ HF-0405
RFID Controllers
HF-0405-232-01
HF-0405-422-01
HF-0405-485-01
HF-0405-232/422/485-01 – Radio Frequency Identification Controller – Operator’s Guide.
Part No: 17-1303 Rev 1.A
Escort Memory Systems Warranty
Escort Memory Systems warrants that all products of its own manufacturing conform to Escort Memory Systems’ specifications and are free from defects in material and workmanship when used under normal operating conditions and within the service conditions for which they were furnished. The obligation of Escort Memory Systems hereunder shall expire one (1) year after delivery, unless otherwise specified, and is limited to repairing, or at its option, replacing without charge, any such product which in Escort Memory Systems’ sole opinion proves to be defective within the scope of this Warranty. In the event Escort Memory Systems is not able to repair or replace defective products or components within a reasonable time after receipt thereof, Buyers shall be credited for their value at the original purchase price. Escort Memory Systems must be notified in writing of the defect or nonconformity within the warranty period and the affected product returned to Escort Memory Systems factory or to an authorized service center within thirty (30) days after discovery of such defect or nonconformity. Shipment shall not be made without prior authorization by Escort Memory Systems.
This is Escort Memory Systems' sole warranty with respect to the products delivered hereunder. No statement, representation, agreement or understanding oral or written, made by an agent, distributor, representative, or employee of Escort Memory Systems which is not contained in this warranty, will be binding upon Escort Memory Systems, unless made in writing and executed by an authorized Escort Memory Systems employee.
Escort Memory Systems makes no other warranty of any kind what so ever, expressed or implied, and all implied warranties of merchantability and fitness for a particular use which exceed the aforementioned obligation are here by disclaimed by Escort Memory Systems and excluded from this agreement. Under no circumstances shall Escort Memory Systems be liable to Buyer, in contract or in tort, for any special, indirect, incidental, or consequential damages, expenses, losses or delay however caused. Equipment or parts which have been subject to abuse, misuse, accident, alteration, neglect, unauthorized repair or installation are not covered by warranty. Escort Memory Systems shall make the final determination as to the existence and cause of any alleged defect. No liability is assumed for expendable items such as lamps and fuses. No warranty is made with respect to equipment or products produced to Buyer's specification except as specifically stated in writing by Escort Memory Systems in the contract for such custom equipment. This warranty is the only warranty made by Escort Memory Systems with respect to the goods delivered hereunder, and may be modified or amended only by a written instrument signed by a duly authorized officer of Escort Memory Systems and accepted by the Buyer.
Extended warranties of up to four years are available for purchase for most Escort Memory Systems products. Contact Escort Memory Systems or your distributor for more information.
Escort Memory Systems reserves the right to make modifications or improvements without prior notification. Escort Memory Systems shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material. Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies.
Escort Memory Systems™ and the Escort Memory Systems logo are registered trademarks of Escort Memory Systems, a Datalogic Group Company.
Copyright © 2004-2005 Escort Memory Systems ALL RIGHTS RESERVED
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Table Of Contents
Table of Contents
TABLE OF CONTENTS.............................................................................................5
CHAPTER 1 GETTING STARTED ........................................................................9
Introduction ......................................................................................................................9
Our Background........................................................................................................................... 9
The HF-0405 RFID Controller .....................................................................................................9
HF-0405 Features ...........................................................................................................10
FCC and CE Compliance Notice ............................................................................................... 11
About this Guide ............................................................................................................11
About this Guide ............................................................................................................12
HEX Notation ............................................................................................................................. 12
Who Should Read this Guide? .................................................................................................. 12
How this Guide is Organized .....................................................................................................13
Unpacking and Inspecting the HF-0405 .......................................................................14
Contents of the HF-0405 Package ............................................................................................ 15
User Supplied Components....................................................................................................... 15
Product and Document Versions.................................................................................. 16
Controller Model Number and Hardware Version ..................................................................... 16
Operator’s Guide Document Revision Number ......................................................................... 16
Updating the HF-0405 Firmware ...................................................................................17
Downloading the Latest Updates............................................................................................... 17
RFID Demonstration Utility ........................................................................................................ 17
Customer Applications.................................................................................................. 18
RFID Strategy & Case Studies .................................................................................................. 18
CHAPTER 2 HARDWARE DESCRIPTION .........................................................21
Dimensions and Diagrams ............................................................................................21
Installation and Mounting Guidelines ..........................................................................22
RFID Installation Checklist......................................................................................................... 22
Know Your Application Requirements....................................................................................... 22
Antenna Environment ................................................................................................................ 23
Mounting the HF-0405............................................................................................................... 24
Words of Caution ....................................................................................................................... 24
RFID Tags .......................................................................................................................25
Overview.................................................................................................................................... 25
Tag Embodiments...................................................................................................................... 27
Tag Memory............................................................................................................................... 28
Tag Memory Map....................................................................................................................... 29
Memory Optimization................................................................................................................. 29
ISO 1443A/B.............................................................................................................................. 31
ISO 15693.................................................................................................................................. 31
ISO 18000-3.1 ........................................................................................................................... 31
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Table Of Contents
CHAPTER 3 POWER & COMMUNICATION CONFIGURATION........................32
Power Requirements...................................................................................................... 32
Warning about “Hotplugging”.....................................................................................................32
Serial Interface Options................................................................................................. 33
HF-0405 Model Numbers and Supported Serial Interface Protocols ........................................ 33
RS232 Interface Connection ..................................................................................................... 34
RS422 Interface Connection ..................................................................................................... 34
RS485 Interface Connection ..................................................................................................... 34
Making Connections ......................................................................................................35
Connecting the HF-0405 to the Host ......................................................................................... 35
COM Port Configuration ................................................................................................35
COM Port Parameter Options ................................................................................................... 35
Pinouts ............................................................................................................................36
HF-0405-232/422 Pinouts .........................................................................................................36
HF-0405-485 Pinouts................................................................................................................. 36
HF-0405-485 Pinouts................................................................................................................. 37
The Configuration Tag ................................................................................................... 38
Configuration Tag Overview ......................................................................................................38
Configuration Tag Memory Map ................................................................................................ 38
Using the Configuration ............................................................................................................. 38
CHAPTER 4 LED STATUS .................................................................................39
Normal LED Operation Functions................................................................................. 39
LED Descriptions ...........................................................................................................40
HF-0405-232 LED Status ..........................................................................................................41
HF-0405-422 LED Status ..........................................................................................................41
HF-0405-485 LED Status ..........................................................................................................42
Special LED Operation Functions ............................................................................................. 44
Error Conditions......................................................................................................................... 46
CHAPTER 5 COMMUNICATION PROTOCOLS .................................................47
Communication Overview .............................................................................................47
ABx Command Protocols .............................................................................................. 47
ABx Command Structures ......................................................................................................... 48
ABx Response Structures.......................................................................................................... 48
ABx Command Parameters....................................................................................................... 49
ABx Fast Command Protocol .................................................................................................... 51
ABx ASCII Command Protocol.................................................................................................. 53
ABx Standard Command Protocol............................................................................................. 58
CHAPTER 6 RFID COMMANDS .........................................................................60
RFID Command Table .................................................................................................... 60
Command 04 (0x04): Tag Fill................................................................................................. 61
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Table Of Contents
Command 05 (0x05): Read Data ........................................................................................... 64
Command 06 (0x06): Write Data............................................................................................ 67
Command 07 (0x07): Read Tag ID (SN)................................................................................ 70
Command 08 (0x08): Tag Search .......................................................................................... 73
Command 0D (0x0D): Start/Stop Continuous Read .............................................................. 76
Command 0A (0x0A): Set RS232/422 Baud Rate ................................................................. 82
Command 36 (0x36): Send Controller Configuration ............................................................. 84
Command 37 (0x37): Read Controller Configuration............................................................. 86
Command 38 (0x38): Read Controller SN ............................................................................. 88
Command A1 (0xA1): Reset Controller.................................................................................. 90
CHAPTER 7 ABX ERROR CODES.....................................................................91
ABx Error Code Table .................................................................................................... 91
ABx Fast Error Response Structure.............................................................................92
ABx ASCII Error Response Structure........................................................................... 93
ABx Standard Error Response Structure..................................................................... 94
CHAPTER 8 TROUBLESHOOTING....................................................................95
HF-0405 Troubleshooting Table.................................................................................... 95
Contact Technical Support............................................................................................ 95
APPENDIX A SPECIFICATIONS .........................................................................96
HF-0405 Data Sheet........................................................................................................ 96
Technical Specifications ...............................................................................................97
APPENDIX B MODELS AND ACCESSORIES ....................................................98
HF-0405-232-01............................................................................................................... 98
HF-0405-422-01............................................................................................................... 98
HF-0405-485-01............................................................................................................... 98
HF-0405 Compatible Accessories ............................................................................................. 99
APPENDIX C ASCII CHART ..............................................................................100
APPENDIX D ● RFID TERMINOLOGY & DEFINITIONS ......................................101
INDEX……………………………………………………………………………………..107
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www.ems-rfid.com
Table Of Contents
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Chapter 1: Getting Started
Chapter 1 Getting Started
This chapter contains an introduction to Escort Memory Systems and includes general information relating to the HF-0405 RFID Controller and common uses for RFID technology.
Introduction
Welcome to the HF-0405 Series RFID Controller Operator’s Guide. This guide will assist you in the installation, configuration and operation of Escort Memory Systems’ HF-0405 Series RFID Controllers.
The HF-0405 Series is a complete line of passive high frequency read/write Radio­Frequency Identification solutions. They are designed to be compact, reliable and rugged, and though they measure only 56mm x 40mm, the HF-0405 RFID Controllers are highly integrated with everything you will need to start benefiting from RFID technology.
Our Background
Since 1985, Escort Memory Systems has been an industry leader in providing Radio Frequency Identification (RFID) devices and has built a solid reputation by consistently delivering an extended selection of quality, durable industrial RFID systems.
Today, Escort Memory Systems continues to deliver a complete line of high performance, industrial RFID equipment, including the HF-0405 Series RFID Controller.
The HF-0405 RFID Controller
Escort Memory Systems' HF-0405 Series RFID Controllers are the latest in our line of passive RFID controllers that utilize the Radio Frequency (RF) field from the controller’s integrated antenna to power RFID enabled tags. By being able to receive power from the RFID controller, the tag, itself, does not need a battery and is said to be “passive”.
Passive tags must enter the antenna’s electromagnetic field to establish a radio link which allows for the transfer of information through inductive coupling. The HF­0405 uses the internationally recognized ISM frequency
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Chapter 1: Getting Started
of 13.56 MHZ to power the tag and then modulates side-band frequencies to communicate.
The HF-0405 system provides cost effective RFID data collection and
control solutions to shop floor, item-level tracking, and material
handling applications.
The entire RFID system works by attaching a tag (or
transponder) to a product or its carrier which acts as an
electronic identifier, portable job sheet, or real-time tracking database. Tags are identified, read and written to by issuing
specific commands to the HF-0405 RFID Controller from the
Host.
Tags can be read and/or written to (which is sometimes referred
to as “interrogating the tag”) through any nonconductive, non-metallic
material, while moving or standing still, in or out of the direct line of sight.
The HF-0405 series RFID Controller is compatible with all LRP and HMS Series tags from Escort Memory Systems. The HF-0405 can also communicate with ISO 14443 and ISO 15693 tags from other manufacturers.
Escort Memory Systems uses error checking routines that ensure that the RFID controller receives tag data correctly even in environments with heavy RF interference. LED indicators on the RFID controller provide continuous real-time feedback on the status of the unit. (See Chapter 5, for more information regarding LED status).
HF-0405 Features
Supports for multiple high performance RF, ABx, air and serial communications protocols.
13.56 megahertz RFID Controller with integrated antenna.
Compact size (approximately 4cm X 5.5cm).
Flash memory for software updates.
Auto configurable / Software programmable
Eight LED status indicator lights.
Reads/Writes ISO 14443A/B and ISO 15693 compatible RFID tags
Reads/Writes existing LRP and HMS Series tags from Escort Memory
Systems
90% backward compatible with Escort Memory Systems HMS827, HMS828, LRP75 RFID Controllers
FCC/CE/ARIB T-82 Agency compliance certified
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