BIS L-4_ _ processor together with the other BIS L system components comprise the Identification System and may only be used for this purpose in industrial applications corresponding to Class A of the EMC Directive.
Installation and operation are permitted by trained specialists only. Unauthorized modifications and improper use will result in loss of the right to make warranty and liability claims.
When installing the processor, follow exactly the connection diagrams provided later in this
document. Take special care when connecting the processor to external controllers, especially with respect to the selection and polarity of the connections including the power
supply.
Only approved power supplies may be used. For specific information, see the Technical
Data section.
When deploying the identification system, all relevant safety regulations must be followed.
In particular, measures must be taken to ensure that any defect in the identification system
does not result in a hazard to persons or equipment.
This includes maintaining the permissible ambient conditions and regular inspection for
proper function of the identification system and all the associated components.
At the first sign that the identification system is not working properly, it should be taken
out of service and guarded against unauthorized use.
This document applies to the processor BIS L-405-03_-00_-05-MU (Software version V1.2
and higher).
3
english4
BIS L-405-03_-00_-05-MU_834487_E_0709.p65
5
Introduction
BIS L-405 Identification System
This manual is intended to guide the user in installing and commissioning the components
in the BIS L-405 identification system, so that start-up time is reduced to an absolute
minimum.
Principle
Applications
System component
function
The BIS L-405 identification system belongs to the category of
This function enables applications in which information which has been pre-coded into the
data carriers can be read out and used for further processing.
The main areas of application include
– in production for controlling material flow
– in process materials organization.
The processor and the read head form a compact unit which is contained in a plastic
housing.
The data carrier represents an independent unit. It does not require line-fed power and
receives its energy from the integrated read head in the BIS L-405 identification system.
The read head continuously sends a carrier signal which supplies the data carrier as soon
as the latter has reached the required distance from the read head. The read process
takes place during this phase. The data are output in 8-bit blocks over 8 parallel data lines
and made available to the host system. These host systems may be:
– a control computer (e.g., industrial PC) having a parallel port, or
– a programmable logic controller (PLC).
read-only, non-contacting systems.
(e.g., for part-specific processes),
in workpiece transport using conveying systems,
for obtaining safety-relevant data,
6
System
components
Introduction
BIS L-405 Identification System
The main components of the BIS L-405 identification system are
– the processor with integrated read head, and
– the data carrier(s).
Connections to
host system
TP
Power
english
TP
Power
5
Schematic
representation of an
identification system
(example)
english6
Data carriers BIS L-2..
BIS L-405-03_-00_-05-MU_834487_E_0709.p65
7
Application
BIS L-405-... Processor
Signal description
Tag Present (TP): Indicates a data carrier in the field.
Address (ADR):Signal change outputs the next data carrier address.
Strobe (STR):This signal acknowledges the data output on the parallel interface.
ReStart:Deletes the data memory in the BIS L-405 and sets all data outputs to
D0..D7:Data outputs
When supply voltage is applied, the data outputs are in an undefined state for approx.
100 ms. Then they switch to 0. The first byte cannot be read until the ADR signal changes.
0. The data carrier is then read again or, if no data carrier is present,
only the data outputs are set to 0. This signal is also used to turn off
the read antenna. If two read heads are installed close together and
interfere with each other, this can deactivate one read head as long as
the other needs to be available.
english
7
8
Read 5 bytes
Timing
Data carrier
Application
BIS L-405-... Processor
Detection of a new data carrier is indicated by the TP signal. The first data value is not
output until the ADR input signal changes. Each time ADR changes, the value of the next
address is given to the data outputs. As an acknowledgement of the data change, the
processor invertes the STR signal. Once the last byte is output, a change in ADR is
followed by a data value output of 0. Any further change to ADR does result in a change to
the STR signal, but the data remain 0. This is how the end of data can be recognized.
If the data carrier leaves the read head before all the data have been output, the data
remain stored for a subsequent data read. Before a new data carrier is recognized by the
read head, data transmission must have been completed.
If the next data carrier enters the read zone before the data have been picked up, the "Tag
Present" (Overflow) LED will indicate this by flashing. The data from the new tag are not
output, and a ReStart must be performed to resynchronize.
TP
ADR
Data
STR
tx = Read time ≈ 140 ms t1 = Data output before Strobe ≈ 6 ms t2 = Response to address change ≤ 15 ms
english8
txtx
Data value = 0Byte 0Byte 1Byte 3Byte 4Data value = 0
t1t1t1t1t1
t2t2t2t2t2t2
tx
t1t1t1t1
t3
t2t2
tx
t2t2
BIS L-405-03_-00_-05-MU_834487_E_0709.p65
t4
t1t1t1
t3t2t2t2
9
Application
BIS L-405-... Processor
Restart when data
carrier is present
Timing
Data carrier
ReStart
If a ReStart is detected while a data carrier is in the active zone of the read head, the data
outputs are switched to 0 and acknowledged with STR. As soon as ReStart goes low
again, first the STR signal is inverted as acknowledgement and the data carrier is read out
again. From there the process is the same as for a newly detected data carrier.
With this function you can force a re-read of a data carrier.
TP
ADR
Data
Byte 0Byte 1Data value 0Byte 0
STR
tx = Read time ≈ 140 ms
t1 = Data output before Strobe ≈ 6 ms
t2 = Response to address change ≤ 15 ms
t3 = STR acknowledges ReStart finished ≈ 7 ms
english
9
10
Restart with no data
carrier present
Timing
Data carrier
ReStart
ADR
Data
STR
english10
Application
BIS L-405-... Processor
If a ReStart is detected when there is no data carrier in front of the read head, the data
outputs are switched to 0 and acknowledged with STR. The data from the last read data
carrier are deleted from the data memory and can no longer be read out. As soon as
ReStart is finished, a change in the STR signal acknowledges this.
You can use this function to re-synchronize data transmission.
TP
Byte nByte n+1Byte n+2Data value 0
t1 = Data output before Strobe ≈ 6 ms
t2 = Response to address change ≤ 15 ms
t3 = STR acknowledges ReStart finished ≈ 7 ms
t4 = Tag Present 0 after removing the data carrier ≤ 60 ms
t1
t1
t1
t2t2t2t2t2t2
BIS L-405-03_-00_-05-MU_834487_E_0709.p65
11
Application
BIS L-405-... Processor
Cable test
Timing
The cable test can be used to check the wiring of the outputs. "ReStart" is switched to
"high" and acknowledged with STR. The first data output D0 is not switched until the ADR
signal changes. Each time the ADR signal changes the next data output is switched. The
STR signal is switched to acknowledge the data output change. Once the last data output
D7 has been tested, a change in ADR results in the software version number (2 bytes)
being output. Any further change to ADR does result in a change to the STR signal, but the
data outputs remain at 0.
ReStart
ADR
D0
D1
...
D6
D7
STR
t1 = Data output before Strobe ≈ 6 ms
t2 = Response to address change ≤ 15 ms
english
11
12
Wiring up to 8
BIS L-405
processors in
parallel
Application
BIS L-405-... Processor
The data lines from up to 8 BIS L-405 processor can be connected in parallel. Since no
data is output until there is a request ("ADR" signal), there is no signal collision among the
processors. It is imperative that you communicate with only one of these processors and
that the output protocol is completely finished before beginning communication with
another processor. If the data lines are wired in parallel, be sure that the data lines have at
least a 10 mA load. If necessary, install appropriate load resistors. If this recommendation
is not followed, the signal change on the data lines can be falsified, resulting in incorrect
data being sent.
D0..D7
D0...D7
ADR1
STR1
Head 1
TP1
ReStart1
ADR2
STR2D0..D7
Head 2
TP2
ReStart2
ADR8
STR8
Head 8
TP8
ReStart8D0..D7
R0..R7
I=10mA
english12
BIS L-405
1
BIS L-405
2
BIS L-405
8
BIS L-405-03_-00_-05-MU_834487_E_0709.p65
13
CRC data check with
BIS L-405-037-... Processor
The BIS L-405-037-... processor checks for correctness of the data read using a CRC_16
checksum. This CRC_16 checksum is located in Byte 3 and Byte 4 of the data carrier. This
ensures especially high data integrity.
Initialize data carrier
In order to use the CRC_16 procedure, data carriers of type BIS L-10_-05/L must first be
initialized using a BIS L-60_ _ processor and the BISCOMRW.exe PC software. Only 3
bytes of user data are then available on the data carrier.
The BIS L-405-037-... processor can only be operated with initialized data carriers
of type BIS L-10_-05/L.
Data carriers of type BIS L-10_-05/L should not be used with the BIS L-405-033-...
☞
processor, because there is no CRC-16 check.
14
CRC error
Timing
with CRC error
Data carrier
ADR
Data
STR
english
CRC data check with
BIS L-405-037-...
If the BIS L-405-037... processor detects a data carrier with an incorrect CRC_16 checksum, the output TP remains Low. The output STR is inverted to indicate the CRC error. The
"Tag present" LED flashes slowly.
The incorrect data can only be retrieved by changing ADR (see p. 8). The processor sets
the CRC_16 checksum to 0x00 0x00.
If you do not begin with retrieving the incorrect data, the new data will be output
the next time a data carrier with a correct CRC_16 checksum is detected.
TP
tx = Read time ≈ 100 ms t1 = Data output before strobe ≈ 6 ms t2 = Response to address change ≤ 15 ms
tx
Data value = 0Byte 0Byte 1CRC0=0CRC1=0Data value = 0
t1t1t1t1t1
t2t2t2t2t2
13
english14
BIS L-405-03_-00_-05-MU_834487_E_0709.p65
15
BIS L-405
Installation
Installation
BIS L-405
When installing two BIS L-405 on a metal base, there is normally no mutual interference. If
a metal frame is located in an unfavorable location, problems may result when reading out
the data carriers. In this case the read distance will be reduced to 80 % of the maximum
value.
Testing is recommended in critical applications!
Power TP
Metal frame
Once a data carrier has been processed in front of a read head, the next data carrier must
wait 400 ms before being introduced into the active field. This can be implemented by
means of a stopper. If a stopper is not used, there is a rule of thumb which takes into
account the conveyor speed. Distance between the data carriers in m = (0.4 x conveyor
speed in m/s) + 0.25 m.
Example: Conveyor speed = 1 m/s
Distance = (0.4 x 1 m/s) + 0.25 m = 0.65 m
This is an approximation for the worst case.
When using small data carriers and/or small read heads, the distance is reduced considerably!
Power TP
english
15
16
Installation
BIS L-405,
permissible
distances
BIS L-405
Installation
Distance from data carrier to data carrier
BIS L-405-033 > 25 cm > 30 cm > 40 cm
BIS L-405-037 > 25 cm > 30 cm > 40 cm
Distance from read head to read head
The following distances must be maintained between the individual BIS L-405 systems:
BIS L-405-...-001-...1 m1 m
BIS L-405-...-002-...0.5 m0.3 m
BIS L-405-...-003-...0.5 m0.3 m
BIS L-405-...-004-...0.5 m0.3 m
english16
BIS L-200-03/LBIS L-201-03/LBIS L-202-03/L
BIS L-100-05/LBIS L-101-05/LBIS L-102-05/L
Y
X
Dist ance X Dis tance Y
BIS L-405-03_-00_-05-MU_834487_E_0709.p65
17
BIS L-405-...-001-...
Installation
Clear zone and
distances
Specifications by
data carrier
BIS L-405-033-001-...
Specifications by
data carrier
BIS L-405-037-001-...
Clear zone
40
ø100
46
7.3
ø5.3
Power TP
7.3
6.5
60
120
5.3 (3x)
L
Set screwActive surface
Specificatio ns by
data carrier
(inst alled in clear
zone)
BIS L-200-0311.50.18
BIS L-201-0313.50.22
BIS L-203-0380.15
BIS L- 100-051 1.50.22
BIS L- 101-051 3.50.3
BIS L-103-0580.18
[mm]
At read
distance
[mm]
Speed [m/ s]
Speed [m/ s]
BIS L-405-03_-00_-05-MU_834487_E_0709.p65
21
BIS L-405
Installation
Lead assignments
BIS L-503-...
Connection f orDescripti onColor
SUPPLY VOLTAGE
OUTPUTS
INPUTS
SHIELDINGSHIELD-
n/c-YELLOW/BROWN
+24 V DCRED
0 V DCBLUE
Bit 0WHITE
Bit 1BROWN
Bit 2GREEN
Bit 3YELLOW
Bit 4GRAY
Bit 5ROSE
Bit 6BLACK
Bit 7VIOLET
TPWHITE/GREEN
STRBROWN/G REEN
0VWHITE/YELLOW
ReSt artGRAY/ ROSE
ADRRED/BLUE
english
21
22
Installing the
BIS L-405 Processor
BIS L-405
Installation
When installing BIS L-405 and BIS L-503, remove the PG fitting. Insert BIS L-503 plug into
the correct sockets of the BIS L-405. Tighten screws and PG fitting.
Remove PG fitting before opening BIS L-405 and BIS L-503.
☞
Active surfaceSet screwBIS L405 module
BIS L-503 mounting base
Set screw
Power TP
english22
Screws for fastening
mounting base
BIS L-405-03_-00_-05-MU_834487_E_0709.p65
23
BIS L-405
Reorienting and Rotating the Read Head
Reorienting the read
head
Rotating the read
head
☞
Active surface
positions
- Remove the two screws on the read head base
- Turn the read head module 180°
- Tighten both screws
- Unscrew the set screw
- Read head module can be rotated stepless (complete with read head base) to the
desired position (range: 270°)
- Tighten set screw
- Read head module is secured against over-rotation
Read head modules are not interchangeable!
Active
surface
Read head
base
Read head
module
Set screw
Screw
BIS L405 module
BIS L-503
mounting base
english
23
24
Wiring the inputs
Wiring the outputs
for data
BIS L-405
Connection Diagrams
Optocoupler
Supply voltage:DC 24 V +10% / –20% (incl. ripple)
Input high:min. 17 V, typ. 3 mA
Input low:max. 6 V,
Supply voltage:DC 24 V +10% / –20% (incl. ripple)
Output current:max. 50 mA
Voltage drop at 50 mA:
english24
ADR, ReStart
< 1.5 mA
D0...D 7,STR, TP
Load
< 1.5 V
DC+24 V
–
DC+24 V
–
BIS L-405-03_-00_-05-MU_834487_E_0709.p65
25
BIS L-405
Technical Data
General dataHousingPlastic (PBT)
Temperature range
Enclosure rating
Supply voltage
LED function
indicator
Ambient temperature0 °C to +60 °C
Enclosure ratingIP 67 (only when assembled)
Supply voltageDC 24 V +10 % / –20 % (incl. ripple)
Current consumption≤ 50 mA with no load
Output current per outputmax. 50 mA
PowerLED green
Tag PresentLED yellow
OverflowLED yellow flashing
and the EMC Law. In our EMC Laboratory, which is accredited by the DATech for Testing
Electromagnetic Compatibility, we have verified that Balluff products meet the EMC requirements of the following Generic Standards:
EN 61000-6-4 (Emission), EN 61000-6-2 (Noise Immunity).
(The "Tag Present" LED flashes rapidly if the data
from a data carrier were not completely read and a
new data carrier has arrived in the active zone.)
The CE Marking verifies that our products conform to the requirements of the
EU Directive
2004/108/EC (EMC Directive)
english
25
26
Part Numbers
BIS L-405
Ordering Information
Balluff Identification System
Series L
Hardware-Type
405 = Plastic housing
Software-Type
033 = 8 bits parallel
037 = 8 bits parallel with CRC_16 data check
Hardware version
001 = Coil Ø 34 mm
002 = discharged read head modules M18 (0.5 m cable)
003 = discharged read head modules M12 (0.5 m cable)
004 = discharged read head modules C-305 housing (0.5 m cable)
Interface
05 = parallel
Module
MU = Module unit
Used only together with mounting base BIS L-503-PU1-...
Read head modules are not interchangeable!
☞
english26
BIS L-405-03_-00_-05-MU
BIS L-405-03_-00_-05-MU_834487_E_0709.p65
27
Appendix, ASCII Table
Deci-
Control
Hex
mal
Code
0 00 Ctrl @ NUL22 16 Ctrl V SYN44 2C,65 41 A86 56 V107 6B k
1 01 Ctrl A SOH23 17 Ctrl W ETB45 2D-66 42 B87 57 W108 6Cl
2 02 Ctrl B ST X24 18 C trl X CAN46 2E.67 43 C88 58 X109 6D m
3 03 Ctrl C ETX25 19 C trl Y EM47 2F/68 44 D89 59 Y110 6E n
4 04 Ctrl D EOT26 1A Ct rl Z SUB48 30 069 45 E90 5A Z111 6F o
5 05 Ctrl E ENQ27 1B Ctrl [ ESC49 31 170 46F91 5B[112 70 p
6 06 Ctrl F ACK28 1C Ctrl \ FS50 32 271 47 G92 5C\113 71 q
7 07 Ctrl G BEL29 1D Ct rl ] GS51 33 372 48 H93 5D]114 72r
8 08 Ctrl H BS30 1E Ctrl ^ R S52 34 473 49I94 5E ^115 73s
9 09 Ctrl I H T31 1F Ctrl _ US53 35 574 4A J95 5F _116 74 t
10 0A Ctrl JLF32 20SP54 36 675 4B K96 60`117 75u
11 0B Ctrl K VT33 21!55 37 776 4C L97 61 a118 76 v
12 0C Ctrl LFF34 22"56 38 877 4D M98 62 b119 77 w
13 0D C trl M CR35 23#57 39 978 4EN99 63 c120 78 x
14 0E C trl N SO36 24$58 3A:79 4F O100 64 d121 79 y
15 0F C trl O SI37 25%59 3B;80 50 P101 65 e122 7Az
16 10 Ctrl P DLE38 26&60 3C <81 51 Q102 66f123 7B {
17 11 Ctrl Q DC139 27'61 3D =82 52 R103 67g124 7C
18 12 Ctrl R DC240 28(62 3E >83 53 S104 68 h125 7D}
19 13 Ctrl S DC341 29)63 3F ?84 54 T105 69i126 7E ~
20 14 C trl T DC442 2A*64 40 @85 55U106 6Aj127 7F DEL
21 15 Ctrl U NAK43 2B+
ASCII
Deci-
mal
Hex
Control
Code
ASCII
Deci-
mal
Hex ASCII
Deci-
mal
Hex ASCII
Deci-
mal
Hex ASCII
Deci-
mal
Hex ASCII
|
english
27
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