Balluff BISC6XX User Manual

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C60_2-019_818217_0806-e.p65

Manual

No. 818 217 D/E • Edition 0806 Subject to modification. Replaces edition 0608.

Electronic Identification Systems BIS

Processor BIS C-60_2

Profibus DP

Deutsch – bitte wenden!

Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a.d.F. Germany Phone +49 7158 173-0 Fax +49 7158 5010 balluff@balluff.de

www.balluf f.com

C60_2-019_818217_0806-e.p65

Contents

Safety Considerations................................................................................................................. 4

Introduction, BIS C Identification Systems.............................................................................. 5-7

BIS C-60_2 Processor, Basic knowledge for application........................................................ 8/9

BUS interface PROFIBUS-DP..............................................................................................10-12

Compatibility with BIS C-6_2 processor .................................................................................. 13

Function Description: Communication with the processor ................................................. 14

Read/Write Times ............................................................................................................... 54/55

LED Display ............................................................................................................................. 56

Mounting Head / Processor ..............................................................................57 .................. 75

Opening the Processor .....................................................................................58 .................. 76

Installing the connection cables / Mounting the PG connection .............. 59/60

Interface information / Wiring Diagrams ..................................................... 61-68 ............. 77-80

Changing the EEPROM .....................................................................................69 .................. 81

Technical Data............................................................................................. 70-72 ............. 82/83

Ordering Information: Ordering Code / Accessory .................................... 73/74 .................. 84

Appendix, ASCII Table ............................................................................................................. 85

Input and Output Buffers ............................................................ 15/16

Output Buffer, configuration and explanation............................. 17-20

Input Buffer, configuration and explanation................................ 21-24

Parametering the BIS C-60_2 processor................................... 25-28

Processing data carriers ............................................................ 29-35

Examples for protocol sequence ..............................................36-53

BIS C-6002 BIS C-6022

Approved Operation

Installation and Operation

Use and Checking

Fault Conditions

Scope

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Safety Considerations

Series BIS C-60_2 processors along with the other BIS C system components comprise an identification system and may only be used for this purpose in an industrial environment in conformity with Class A of the EMC Law.

Installation and operation should be carried out by trained personnel only. Unauthorized work and improper use will void the warranty and liability.

When installing the processor, follow the chapters containing the wiring diagrams closely. Special care is required when connecting the processor to external controllers, in particular with respect to selection and polarity of the signals and power supply.

Only approved power supplies may be used for powering the processor. See chapter 'Technical Data' for details.

Prevailing safety regulations must be adhered to when using the identification system. In particular, steps must be taken to ensure that a failure of or defect in the identification system does not result in hazards to persons or equipment.

This includes maintaining the specified ambient conditions and regular testing for functionality of the identification system including all its associated components.

Should there ever be indications that the identification system is not working properly, it should be taken out of commission and secured from unauthorized use.

This manual applies to processors in the series BIS C-6002-019-...-03-... and

BIS C-6022-019-050-03-....

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Principles

Introduction BIS C Identification Systems

This manual is designed to assist the user in setting up the control program and installing and starting up the components of the BIS C Identification System, and to assure rapid, troublefree operation.

The BIS C Identification Systems belongs in the category of

non-contact systems for reading and writing.

This dual function permits applications for not only transporting information in fixed-programmed Data carriers, but also for gathering and passing along up-to-date information as well.

If 2 read/write heads are connected to a BIS C-60_2 processor, both heads can be operated independently of each other. This means for example that you can read a Data carrier from one

☞

head while writing to another Data carrier at the other head.

Applications

Some of the notable areas of application include

– for controlling material flow in production processes

(e.g. in model-specific processes), for workpiece conveying in transfer lines, in data gathering for quality assurance, for gathering safety-related data,

– in tool coding and monitoring;

– in equipment organization;

– in storage systems for monitoring inventory movement;

– in transporting and conveying systems;

– in waste management for quantity-based fee assessment.

Introduction BIS C Identification Systems

System Components The main components of the BIS C Identification Systems are:

– Processor, – Read/Write Heads and – Data carriers

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Configuration with BIS C-6002 processor

Schematic representation of an Identification System (example)

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PROFIBUS-DP

Processor BIS C-6002

with adapter

Processor BIS C-6002

with read/ write head

Data carriers BIS C-1_ _-...

) BIS C-3_ _ series, except BIS C-350 and -352

Processor BIS C-6002

with

BIS C-670 BIS C-650

Read/write head

adapter

BIS C-3_ _BIS C-35_ BIS C-3_ _BIS C-65_

) only BIS C-350 or -352

Read/write heads

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Introduction BIS C Identification Systems

Configuration with BIS C-6022 processor

Schematic representation of an identification system (example)

Processor BIS C-6022

version -050

Data carriers BIS C-1_ _-...

) BIS C-3_ _ series, except BIS C-350 and -352

PROFIBUS-DP

Read/write heads

Processor BIS C-6022

version -050

BIS C-3_ _BIS C-3_ _ BIS C-3_ _BIS C-3_ _

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Selecting System Components

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BIS C-60_2 Processor Basic knowledge for application

The BIS C-6002 processor has a plastic housing. Depending on the version, connections are made either through a terminal strip, with the cable secured using a PG fitting, or via round connectors. A single read/write head from BIS C-65_ series can be directly mounted to the processor, which creates a compact unit. If the BIS C-650 adapter is attached instead of the BIS C-65_ read/write head, two read/write heads may be cable connected. If the BIS C-670 adapter is attached, one read/write head may be cable connected.

The BIS C-6022 processor has a metal housing. Connection is made through round connectors. Two read/write heads can be cable connected to the BIS C-6022 processor.

Series BIS C-60_2 processors have in addition a digital input. The input has various functions depending on the configuration (see Parametering).

Whether the compact version of the processor with integrated read/write head makes sense or whether the external solution is preferred depends primarily on the spatial arrangement of the components. There are no functional limitations. All read/write heads are suitable for both static and dynamic reading. Distance and relative velocity are based on which Data carrier is selected. Additional information on the read/write heads in series BIS C-65_ and series BIS C-3_ _ including all the possible Data carrier/read-write head combinations can be found in the manuals for the respective read/write heads.

The system components are electrically supplied by the processor. The Data carrier represents an free-standing unit and needs no line-carried power. It receives its energy from the read/write head. The latter constantly sends out a carrier signal which supplies the code head as soon as the required distance between the two is reached. The read/write operation takes place during this phase. Reading and writing may be dynamic or static.

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BIS C-60_2 Processor Basic knowledge for application

Control Function

Data checking

The processor writes data from the host system to the Data carrier or reads data from the tag through the read/write head and prepares it for the host system. Host systems may include:

– a host computer (e.g. industrial PC) or – a programmable logic controller (PLC)

When sending data between the read/write head and the Data carrier a procedure is required for recognizing whether the data were correctly read or written.

The processor is supplied with standard Balluff procedure of double reading and comparing. In addition to this procedure a second alternative is available: CRC_16 data checking.

Here a test code is written to the Data carrier, allowing data to be checked for validity at any time or location.

Advantages of CRC_16 Advantages of double reading

Data checking eve n during the n on-active phase (CT outside read/write head zone).

Shorter read times since each page is read only once.

Since both variations have their advantages depending on the application, the user is free to select which method of data checking he wishes to use (see Parametering on

It is not permitted to operate the system using both check procedures!

☞

No bytes on th e data carrier need to be reserved for storing a check code.

Shorter write times since no C RC needs to be written.

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26).

PROFIBUS-DP

BUS interface PROFIBUS-DP

Communication between the BIS C-60_2 processor and the host system is via PROFIBUS-DP.

The PROFIBUS-DP system consists of the components:

– the bus master and – the bus modules/slaves (here the BIS C-60_2 processor).

Important hints for use with PLC:

☞

In some control systems the PROFIBUS-DP data area is not synchronously transmitted with the updating of the input/output content. If more than 2 bytes of data are sent, a mechanism must be used which guarantees that the data in the PLC and the data in the BIS C are always identical!

1st alternative: Synchronous data transmission as a setting on the Master

In this method the bus Master ensures that all the data necessary for the respective Slave are always sent contiguously. There is usually a special software function in the PLC which likewise controls access between the PLC and bus Master so that data are always sent contiguously.

2nd alternative: Set 2nd bit header

Data exchange between PLC and BIS is controlled by the so-called bit header. This is always the first byte of the respective read/write head in the data buffer. This bit header exists both in the input range (data from BIS to the PLC) and in the output range (data from the PLC to the BIS). lIf this bit header is also sent as the last byte, a comparison of these two bytes can be used to guarantee the consistency of the transmitted data.

In this method the PLC cycle is unaffected nor is the bus access time changed. All that is required is that a byte in the data buffer be used for the 2nd bit header instead of for user data.

This 2nd alternative is the Balluff recommended setting (factory default).

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BUS interface PROFIBUS-DP

Unit's Master Data

Station Address

Input/Output Buffer

☞

Parametering Bytes

User-Parameter Bytes

☞

For the correct parametering of the bus master as per type, a diskette, containing the unit’s master data in the form of a GSD file is included with the BIS C-60_2 processor.

The Processor BIS C-60_2 is delivered with the station address 126. This has to be set individually before using in a bus system. See information on

An input buffer and an output buffer are used for the data exchange with the control system. The size of these buffers has to be configured via the master.

The possible settings are entered in the GSD file (and Type file). A minimum of 4 and a maximum of 128 bytes can be accommodated. However, it must be an even number.

Besides, in the case of the BIS C-60_2 processor, there are 6 further bytes (User-Parameter Bytes) which have to be set while parametering. The significance of the 6 bytes for parametering is described starting from

The preset is stored in the GSD file.

25.

12.

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Station Address setting

Slide switch S1 (with cover removed)

BUS interface PROFIBUS-DP

The station address under which the unit is accessed on the bus can be assigned through the slide switch S1. Each address shall be assigned only once.

The slide switch S1 is binary coded. The setting of the station address is carried out according to the scheme shown in the table. Switch position: no = left, yes = right.

The address 85 is set in the following figure.

Statio n

7654321

Address

2 0not allowed 1 nonononononoyes

➪

no yes

To open the cover of the processor, see 58 for BIS C-6002 or 76 for BIS C-6022.

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2 nononononoyesno 3 nononononoyesyes 4 nonononoyesnono 5 nonononoyesnoyes ...

85 yes no yes no yes no yes

...

123 yes yes yes yes no yes yes 124 yes yes yes yes yes no no 125 yes yes yes yes yes no yes 126 yes yes yes yes yes yes no 127 not al lowed

Slide switch S1

6252423222120

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Compatibility with BIS C-6_2 processor

Setting compatibility

☞

Slide switch S1 (with cover removed)

Slide switch S1 is used to set compatibility with the BIS C-602 and BIS C-622 processors.

If the BIS C-60_2 processor is set to be compatible with the BIS C-602 or BIS C-622, all settings for data exchange must be made as described in the sections on parametering, function description, protocol sequence and LED display in the user’s manual for the BIS C-6_2 processor! This user’s manual can be mailed on request, or you may download it from the Internet at www.balluff.de.

➪

no yes

Key: no = switch left

yes = switch right

In the illustration compatibility with the BIS C-6_2 is not set.

To open the cover of the BIS C-6002 processor, see and for BIS C-6022 see

Slide switch S1

8 compa tibl e wit h

yes BIS C-6_2

no BIS C-60_2

76.

58,

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Basic Procedure

Please see also

29...35 and the

examples on

36...53.

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Function Description Communication with the processor

Communication between the host system and the processor takes place using a fixed protocol sequence. Data integrity from the control to the processor and vice-versa is indicated by a control bit. This bit is used to implement a handshake between the control and the processor.

Following is a simplified representation of the sequence of a job sent from the control to the processor:

1. The control sends a command designator to the processor together with the associated command parameters and sets a bit (AV bit). This bit indicates to the processor that the transmitted data are valid and that the job is now beginning.

2. The processor takes the job and sets a bit (AA bit), which indicates this to the control.

3. If an additional exchange of data between the control and the processor is required to carry out the job, each uses a bit (TI bit and TO bit) to indicate that the control / processor is now ready for additional data exchange or has accepted the received data.

4. Once the processor has carried out the job correctly, it sets a bit (AE bit).

5. Once the control has accepted all the important data, it indicates this to the processor by resetting the bit that was set at the beginning (AV bit).

6. The processor now in turn sets all the control bits that were set during the sequence (AA bit, AE bit) and is ready for the next job.

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Function Description Input and Output Buffers

Input and Output Buffers

Please note the basic procedure on

14 and 29...35

and the examples on

36...53.

pages

In order to transmit commands and data between the BIS C-60_2 and the host system, the latter must prepare two fields. These two fields are:

– the output buffer

for the control commands which are sent to the BIS Identification System and for the data to be written.

– the input buffer

for the data to be read and for the designators and error codes which come from the BIS Identification System.

The possible setting values are stored in the GSD file.

The buffer size can be selected between 4 and 128 bytes in steps of 2 bytes. This must be given by the master during parametering. The total buffer size is divided into 2 ranges:

Buffer range 1 for Read/Write Head 1; size is specified in paramter byte 6. Buffer range 2 for Read/Write Head 2; size = total buffer size – buffer size of Read/Write Head 1. See

If a buffer size of less than 6 bytes (8 bytes with double bit header) is set for a read/write head, a

☞

read/write request can be carried out without specifying the start address and the number of bytes. Automatic reading for Codetag-Present (see reading of small data quantities without placing an unnecessary load on the bus.

Buffer size – 1 = number of bytes read without double bit header; Buffer size – 2 = number of bytes read with double bit header.

16 for example.

30) remains active. This permits fast

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Input and Output Buffers

(continued)

Please note the basic procedure on

14 and 29...35

and the examples on

36...53.

pages

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Function Description Input and Output Buffers

Example: The 82 bytes for the total buffer need to be distributed. An input/output buffer of

46 bytes is assigned to Read/Write Head 1. This results in an input/output buffer of 36 bytes for Read/Write Head 2.

Procedure: The buffer size for Read/Write Head 1 is set to 46 bytes. This means using the parameter byte 6 to enter Hex value 2E (corresponds to 46 decimal), which corresponds to binary 00101110.

PLC Organisation: The buffer range starts at input byte IB 32 and output byte OB 32.

Result:

Read/Write Head 1: Subaddress 00 IB 32 and OB 32 (R/W 1) Input buffer IB 32 to IB 77

Read/Write Head 2: Subaddress 00 IB 78 and OB 78 (R/W 2) Input buffer IB 78 to IB 113

Note that these buffers can be in two different sequences depending on the type of control.

☞

The following description is based on sequence 1!

Output buffer OB 32 to OB 77

Output buffer OB 78 to OB 113

Subaddress 00 Subaddress 01

IB 0 / OB 0

Sequence 1 Sequence 2

01 00 02 03 03 02 04 05 05 04 06 07 07 06

PLC buffer

Buffer for R/W 1

Buffer for R/W 2

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Function Description Output buffer, configuration and explanation

Configuration of the output buffer for one (1) read/write head

Description of Output Buffer

Please note the basic procedure on

14 and 29...35

and the examples on

36...53.

pages

The last byte can be arranged as a 2nd bit header through parametering (default).

Subaddress

Hex

... Data

Last Byte 2nd Bit Hea der (as ab ove) or D ata

Sub- Bit Meaning Function Description address Name

Hex CT Data carrier type Select Data carrier type: for Data carrier type:

Bit Header 0 32 Byte block size BIS C-1_ _-02, -03, -04, -05

Bit No.765432 10

= Bit H eader CT TI HD GR AV Bit Name

Command Desi gnator or Data

Start A ddres s (Low Byte) or Prog ram No. or Data

Start Address (High Byte) or Data

No. of Byte s (Low Byte ) or Data

No. of Bytes (High Byte) or Data

Data

1 64 Byte block size BIS C-1_ _-10, -11, -30

TI Toggle-Bit In Shows during a read action that the controller is ready

HD Head select for Head 1 for Head 2

0 Select Head 1.1 Select Head 2.1 1 Select Head 1.2 Select Head 2.2

(continued next

for additional data.

(only in conjunction with Adapter 655)

)

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Description of Output Buffer

(continued)

Please note the basic procedure on

14 and 29...35

and the examples on

36...53.

pages

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Function Description Output buffer, configuration and explanation

Sub- Bit Meaning Function Description address Name

Hex GR Ground state Causes the BIS system to go to the ground state

Bit Header for the respective read/write head.

AV Command Signals the identification system that a command

Sub- Meaning Function Description address

01Hex Command designator

Hex No command present

Hex Read Data carrier

Hex Write to Data carrier

HEX Store program in the EEPROM for the Mixed Data Access

HEX Store the start address for the Auto-Read function in the

HEX Copying from Head 1 to Head 2

HEX Initialize the CRC_16 data check

HEX Read for Mixed Data Access function

HEX Write for Mixed Data Access function

or Data for writing to the Data carrier or Program data for writing to the EEPROM.

(continued next )

Any pending command is cancelled.

for the respective read/write head is present.

function

EEPROM

(corresponding to the program stored in the EEPROM)

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Function Description Output buffer, configuration and explanation

Description of Output Buffer

(continued)

Please note the basic procedure on

14 and 29...35

and the examples on

36...53.

pages

Sub- Meaning Function Description address

02Hex Start address Address at which reading from or writing to the Data carrier

(Low Byte) begins.

or Start address Address for the Auto-Read function, starting at which the code

(Low Byte) tag is to be read. The value is stored in the EEPROM. (The Low

or Program No. Number of the program to be stored in the EEPROM in

or Program No. Number of the program stored in the EEPROM for read or write

or Data for writing to the Data carrier or Program data for writing to the EEPROM.

03Hex Start address Address for reading from or writing to the Data carrier (the High

Byte (High Byte) is additionally used for the address range from 256 to 8,191).

or Start address Address for the Auto-Read function, starting at which the code

(High Byte) tag is to be read. The value is stored in the EEPROM (the High

or Data for writing to the Data carrier or Program data for writing to the EEPROM.

(continued next )

(The Low Byte includes the address range from 0 to 255).

Byte covers the address range from 0 to 255).

conjunction with command ID 06 function (values between 01

operations in conjunction with command ID 21 Mixed Data Access function.

Byte is also required for the address range from 256 to 8,191).

Hex for Mixed Data Access

Hex and 0AHex are allowed!).

Hex or 22Hex for the

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Description of Output Buffer

(continued)

Please note the basic procedure on

14 and 29...35

and the examples on

36...53.

pages

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Function Description Output buffer, configuration and explanation

Sub- Meaning Function Description address

04Hex No. of bytes Number of bytes to read or write beginning with the start address

(Low Byte) (the Low Byte includes from 1 to 256 bytes). or Data for writing to the Data carrier or Program data for writing to the EEPROM.

05Hex No. of bytes Number of bytes to read or write beginning with the start address

(High Byte) (the High Byte is additionally used for the range between 257 and

or Data for writing to the Data carrier or Program data for writing to the EEPROM.

06Hex Data for writing to the Data carrier

or Program data for writing to the EEPROM.

... Data for writing to the Data carrier

or: Program data for writing to the EEPROM.

Last byte

2nd Bit header The data are valid if the 1st and 2nd bit header are identical. or Data for writing to the Data carrier or Program data for writing to the EEPROM.

8,192 bytes).

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Function Description Input buffer, configuration and explanation

Configuration of the input buffer for one (1) read/write head

Description of Input Buffer

Please note the basic procedure on

14 and 29...35

and the examples on

36...53.

pages

The last byte can be arranged as a 2nd bit header through parametering (default).

Bit No.76543210

Subaddress

= Bit Header BB HF TO IN/KN AF AE AA CP Bit N ame

Hex

... Data

Last byte

Sub- Bit Meaning Function Description address Name

Error Code or Data

Data

2nd Bit Header

(as above)

or Data

00Hex BB Ready The BIS Identification System is in the Ready state.

Bit Header HF Head Error Cable break from read/write head or

TO Toggle-Bit Out for read: BIS has new/additional data ready.

(continued on next

no read/write head connected.

for write: BIS is ready to accept new/additional data.

)

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Description of Input Buffer

(continued)

Please note the basic procedure on

14 and 29...35

and the examples on

36...53.

pages

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Function Description Input buffer, configuration and explanation

Sub- Bit Meaning Function Description address Name

00Hex (continued)

Bit Header IN/KN Use the same bit in the bit header. Either IN or KN

IN Input If the parameter is 4th byte, bit 7 = 1 and 4th byte,

KN Head No. If the parameter is 4th byte, bit 6 = 1 and 4th byte,

AF Command Error The command was incorrectly processed or aborted. AE Command end The command was finished without error. AA Command start The command was recognized and started. CP Codetag Present Data carrier present within the active zone of the

In addition to the CP bit, the output signal CT-Present is available. This allows you to process the presence of a Data carrier directly as a hardware signal.

Sub- Meaning Function Description address

01Hex Error code Error number is entered if command was incorrectly processed

Hex No error.

Hex Reading or writing not possible because no Data carrier is present

(continued on next

or aborted. Only valid with AF bit!

in the active zone of a read/write head.

may be displayed. Therefore select either Parameter 4th byte, bit 7 = 1 or Parameter 4th byte, bit 6 = 1.

27)

(see

bit 6 = 0, this bit indicates the status of the input.

bit 7 = 0, this bit indicates the selected head.

read/write head.

)

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Function Description Input buffer, configuration and explanation

Description of Input Buffer

(continued)

Please note the basic procedure on

14 and 29...35

and the examples on

36...53.

pages

Sub- Meaning Function Description address

01Hex Error code (continued)

Hex Read error.

Hex Data carrier was removed from the active zone of the read/write

Hex Write error.

Hex Data carrier was removed from the active zone of the read/write

Hex AV bit is set but the command designator is missing or invalid.

07 or Number of bytes is 00

Hex Cable break to select read/write head, or head not connected.

09 0C

Hex The EEPROM cannot be read/programmed.

Hex Faulty communication with the Data carrier.

Hex The CRC of the read data does not coincide with the CRC of

Hex Contents of the 1st and 2nd bit header (1st and last bytes) of

Hex Invoking a function that is not possible, since the processor is in

Hex Copying is not possible, since a command is already started

head while it was being read.

head while it was being written.

Hex.

Note: Verify installation criteria or distance between data carrier and read/write head.

the Data carrier.

the output buffers are not identical (2nd bit header must be served).

“compatible with BIS C-6_2” mode.

on Head 2.

or: Data Data which was read from the Data carrier.

(continued on next )

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Description of Input Buffer

(continued)

Please note the basic procedure on

14 and 29...35

and the examples on

36...53.

pages

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Function Description Input buffer, configuration and explanation

Sub- Meaning Function Description address

02Hex Data Data which was read from the Data carrier.

... Data Data which was read from the Data carrier.

Last byte

2nd Bit header The data are valid if the 1st and 2nd bit headers are in

or Data Data which was read from the Data carrier.

agreement.

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Function Description Parametering the BIS C-60_2 processor

Parameters, Overview

Please note the basic procedure on

14 and 29...35

and the examples on

36...53.

pages

There are 6 user parameter bytes stored on the Profibus master that can be used to activate and deactivate various functions. Setting is done directly by linking a device to the Profibus master. The parameter default settings are stored in the GSD file.

– CRC_16 data check:

If this function is activated, the correctness of the read or written data is ensured by a CRC_16 data check (see

– Simultaneous data transmission for both read/write heads:

With simultaneous data transmission shorter read/write times can be achieved depending on the amount of data to be read/written and the type of controller.

– Dynamic operation on read/write head 1 or 2:

If dynamic operation is parametered, a read/write job can be sent even though there is no Data carrier in the active zone of the head. As soon as a Data carrier passes by the head, the command is immediately carried out.

– "Auto-Read” for read/write head 1 or 2:

If this function is activated, the processor reads out the first (max. 31) bytes from the Data carrier starting at a defined start address as soon as the tag enters the active zone of the read/write head. The start address must first have been stored in the processor’s EEPROM with the command ID 07

– 2nd bit header at end of in- and output buffer:

The 2nd bit header (factory setting) prevents data from being accepted by the bus as long as it is not fully updated.

– Display state of the digital input in the bit header of the input buffer:

If this function is activated, the IN-bit displays the state of the digital input of the processor: IN = 0 → digital input low; IN = 1 → digital input high

– Reset BIS C-60_2 processor through the digital input:

If this function is activated, the processor is reset when the digital input is set to high.

9).

Hex.

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Parametering Bytes

User-Parameter Bytes

These are used for

Having the following

Bit state: 0 = no

configuration:

functions:

1 = yes

☞

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Function Description Parametering, Parametering Bytes

For parametering all 6 bytes must always be transferred in Hex. Only the bits mentioned may be changed. No guaranty will be given for the proper functioning of the BIS C-60_2 if any of the other bits are changed.

The default values (factory setting) for the 6 bytes are:

1st byte 2nd byte 3rd byte 4th byte 5th byte 6th byte

Hex 00 80 00 82 00 02

Binary 000

The bits which serve for parametering have the following functions:

1st byte, bit 5 Activate CRC_16 data checking

2nd byte, bit 5 Dynamic mode on read/write head 1

2nd byte, bit 4 Activate Auto-Read function starting at specified address after CT-

4th byte, bit 8 Arrange a 2nd bit header at the end of the input and output buffers

If this function is selected, then the minimum size of both buffers is 4 words (8 bytes) each.

Please note the basic procedure on

00000 10000000 00000000 10000010 00000000 00000010

bit 5 bit 5 bit 8 bit 5

bit 4 bit 7 bit 2 bit 4 bit 1...8

(for effects on read/write times, see

Present for Head 1 (the number of bytes read depends on the selected buffer size minus bit headers for Head 1)

bit 6

bit 8

54/55)

14 and 29...35 and the examples on pages 36...53.

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Function Description Parametering, Parametering Bytes

Parametering Bytes

User-Parameter Bytes (continued)

Bit state: 0 = no

1 = yes

4th byte, bit 7 Display state of the digital input in the bit header of the input buffers:

0 = no Input is Low: "IN" in the bit header of the input buffers = 0. 1 = yes Input is High: "IN" in the bit header of the input buffers = 1.

Important: „KN“ and „IN“ use the same bit in the bit header. If the BIS C-655 adapter is connected for 2 x 2 heads, you must select 0 = no.

4th byte, bit 6 Select read/write adapter 2 Head/4 Head connection

0 = no Select this setting if no more than 2 read/write heads can be connected.

Standard configuration.

1 = yes Select this setting if the processor is being operated using the

BIS C-655 read head adapter and 2 x 2 heads.

Important: If 4th byte, bit 6 is set to 1 = yes, the setting 4th byte, bit 7 must be set to 0 = no.

4th byte, bit 2 Reset the BIS C-60_2 processor through the digital input:

0 = no Input is Low: Do not reset. 1 = yes Input is High: Reset.

5th byte, bit 8 Activate simultaneous data transmission for both read/write heads

5th byte, bit 5 Dynamic mode on read/write head 2

5th byte, bit 4 Activate Auto-Read function for Head 2 starting at specified address

6th byte, bit 1...8 No. of bytes in input and output buffer which shall be used for

(for effects on read/write times, see

after CT-Present (the number of bytes read depends on the selected buffer size minus bit headers for Head 2)

read/write head 1, see example on

54/55)

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Parametering Bytes

User-Parameter Bytes (continued)

Function Description Parametering, Parametering Bytes

The specification for the input and output buffer on the Master applies to both read/write heads, i.e. this buffer must be divided for both heads. The specification is done in Hex format and must be in a range between 02

If only one read/write head (Head 1) will be used, you may enter the same value here as for the total buffer size. An entry of less than 2 bytes results in an undefined state.

☞

Please note the basic procedure on

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Hex and 80Hex (128 dec.).

14 and 29...35 and the examples on pages 36...53.

C60_2-019_818217_0806-e.p65

Function Description Processing data carriers

Reading and writing To carry out a read or write job, the Data carrier must be located in the active zone of the read/

write head.

A read/write job has the following sequence (see examples on

1. The host sends to the output buffer: – the command designator to subaddress 01 – the start address for reading or writing to subaddress 02 – the number of bytes for reading or writing to subaddress 04 – the CT bit in the bit header according to the Data carrier type (block size), – and sets the AV bit in the bit header to high.

2. The processor:

– takes the request (AA bit in the bit header of the input buffer to high), – begins to transport the data;

read = from data carrier to input buffer, write = from output buffer to data carrier. Larger data quantities are sent in blocks (block size with 2nd bit header = buffer size – 2), block size without 2nd bit header = buffer size – 1). The toggle bits in the two bit headers are used as a kind of handshaking between the host and the BIS C-60_2 processor.

3. The processor has processed the command correctly (AE bit in the bit header of the input buffer). If an error occurred during execution of the command, an error number will be written to subaddress 01 buffer will be set.

Hex of the input buffer and the AF bit in the bit header of the input

Hex,

38ff):

HEX/03HEX,

HEX/05HEX,

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Codetag Present

Special characteristics

Auto-Read

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Function Description Processing data carriers

As soon as the data carrier enters the active one of the read/write head, the processor indicates this by setting the CP bit (Codetag Present).

To accelerate the reading of small amounts of data, the ID system makes the first bytes of the data carrier available in the input buffer of the respective read/write head as soon as the tag is

☞

detected (30 bytes with 2nd bit header, 31 bites without 2nd bit header, or less if the buffer size has been set smaller).

The data are only valid after the rising edge of the CP bit in the bit header of the input buffer. They remain valid until the falling edge of the CP bit, or until the controller issues a new job.

To adjust the read/write functions to the numerous possible applications, a few unique features have been implemented that the user can select and set when parametering or programming the processor. These are as follows:

If the Auto-Read function is activated, the data are read as soon as a data carrier is recognized. No command from the controller is required. Since there is an in- and output buffer for each read/write head, the start address must be specified for each head using the command designator 07 mined by the selected size of the input buffer, which is distributed over both heads when 2 are used.

This distinguishes the Auto-Read function from the standard setting for automatic reading, which always starts at Address 0 and includes a maximum number of 30 bytes with 2nd bit header or 31 bytes without 2nd bit header (or les if the buffer size has been set smaller).

Hex. The start addresses may be different. The number of bytes read is deter-

C60_2-019_818217_0806-e.p65

Function Description Processing data carriers

Reading and writing in dynamic mode

Reading and writing with simultaneous data transmission

In normal operation a read/write job is rejected by the BIS C-60_2 processor by setting the AF bit and an error number if there is no data carrier in the active zone of the read/write head. If dynamic mode is configured, the processor accepts the read/write job and stores it. When a data carrier is recognized, the stored job is carried out.

Reading without simultaneous data transmission: In the case of a read job the processor first reads our all requested data from the data carrier after receiving the start address and the desired number of bytes, and then sets the AE bit. Then the data read from the data carrier are written to the input buffer. In the case of larger data amounts this is done in blocks, controlled by the handshake with the toggle bits as described on

Reading with simultaneous data transmission: In the case of a read job the processor begins by transmitting the data into the input buffer as soon as the first 30 bytes (with 2nd bit header, or 31 bytes without 2nd bit header, or less if the buffer size was set smaller) have been read from the data carrier beginning with the start address, and indicates this by inverting the TO bit. As soon as the controller inverts the TI bit, the processor sends the data, which have in the meantime been read, to the input buffer. This is repeated until the processor has read out all the desired data from the data carrier. Now the processor sets the AE bit and outputs the remaining data on the input buffer.

Writing without simultaneous data transmission: In the case of a write job the processor waits until it has received all the data that need to be written from the controller. Only then are the data written to the data carrier as described on

Writing with simultaneous data transmission: In the case of a write job the processor begins to write the data to the data carrier as soon as it has received the first data to be written from the controller’s output buffer. Once all the data have been written to the data carrier, the AE bit is set.

29.

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Mixed Data Access

Function Description Processing data carriers

Small read/write programs can be stored in the BIS C-60_2 processor’s EEPROM.

The Mixed Data Access function is useful when the required information is stored on the data carrier at various addresses. This function makes it possible to read out this “mixed”, i.e. non-contiguously stored data from the data carrier in a single procedure and using just one command.

Up to 10 programs with up to 25 instructions can be stored. Each program instruction contains a “start address” and a “number of bytes” specification. The amount of data for reading may not exceed 2 kB.

Storing a program:

The command identifier 06 cessor. One program per command can be stored. All 25 program records plus an additional 2 bytes with FF of information per program must be sent (including the command identifier and program number).

The individual program records must all be contiguous. They must be sent one after the other and be terminated with 2 bytes FF

☞

unused memory sector be filled with FF

If an address range is selected twice, the data will also be output twice.

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HexFFHex as a terminator must always be sent. This means a total of 104 bytes

Hex is used to send the read/write program to the BIS C-60_2 pro-

HexFFHex as a terminator. It is recommended that the remaining,

HexFFHex.

C60_2-019_818217_0806-e.p65

Function Description Processing data carriers

Mixed Data Access

(cont.)

The following shows the structure of a program:

Program structure Subaddress Value Range

Command designator 01Hex 06Hex

1. Program record

Program number 02 1st data record:

Start address Low Byte 03 Start address High Byte 04Hex Number of bytes Low Byte 05Hex Number of bytes High Byte 06Hex

2nd data record:

...

25th data record:

Start address Low Byte 03 Start address High Byte 04Hex Number of bytes Low Byte 05Hex Number of bytes High Byte 06Hex

Terminator FFHex FFHex

To store a second program, repeat this process.

The procedure for writing these settings to the EEPROM is described in the 10th example

48...50.

Replacing the EEPROM is described on

Hex 01Hex 01Hex to 0AHex

Hex

69 for BIS C-6002 and on 81 for BIS C-6022.

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Read from data carrier, with program Mixed Data Access

Write to data carrier, with program Mixed Data Access

Copying from Head 1 to Head 2

Function Description Processing data carriers

The command identifier 21Hex can be used to read out the program records stored in the program from the data carrier. The user must document exactly which data are to be read from where and with what number of bytes for the respective program (see example 11 on

The command identifier 22Hex can be used to write the program records stored in the program to the data carrier. The user must document exactly which data are to be written from where and with what number of bytes for the respective program (see example 12 on

For a copy command there must be a data carrier in front of both read/write heads (even if dynamic mode is configured). Simultaneous data transmission is used to read (even if simultaneous data transmission is not configured). The total process is controlled with the bit header(s) for Head 1. The start address and number of bytes applies both to reading at Head 1 and to writing at Head 2. The copy command is in principle the same as reading with simultaneous data transmission. In addition, the data which are placed in the input buffer are written at the same time to the data carrier at Head 2.

The AE bit is not set until the write procedure at Head 2 has finished successfully. If the GR bit is set during a started copy command, both read/write heads are placed in the base state and the pending job is aborted (see example 8 on

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45).

51).

52).

C60_2-019_818217_0806-e.p65

Function Description Processing data carriers

CRC initialization

To be able to use the CRC check, the data carrier must first be initialized with the command identifier 12 latter is rejected (with an error message) if the processor recognizes that the data carrier does not contain the correct CRC. Data carriers as shipped from the factory (all data are 0) can immediately be programmed with a CRC check.

If CRC_16 data checking is activated, a special error message is output to the interface whenever a CRC error is detected.

If the error message is not caused by a failed write request, it may be assumed that one or more memory cells on the data carrier is defective. That data carrier must then be replaced.

If the CRC error is however due to a failed write request, you must reinitialize the data carrier in order to continue using it.

The checksum is written to the data carrier as a 2-byte wide datum. Two bytes per page are 'lost', i.e., the page size becomes 30 bytes or 62 bytes depending on data carrier type (setup of page size see duced:

Hex (see 36). The CRC initialization is used like a normal write job. The

17). This means that the actual usable number of bytes is re-

Data carrier type Usable bytes

128 bytes = 120 bytes

256 bytes = 240 bytes

511 bytes *) = 450 bytes

1023 bytes *) = 930 bytes

2047 bytes *) = 1922 bytes 2048 bytes = 1984 bytes 8192 bytes = 7936 bytes

*) The last data carrier page for these EEPROM-

based data carriers is not available.

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Example No. 1

For configuring with double bit header and 8-byte buffer size!

...To be continued

until the complete memory range is written. See next

Function Description Examples for protocol sequence

Initializing the Data carrier for the CRC_16 data checking

The processing of this command is similar to a write command. Start address and number of bytes have to correspond to the maximum number of data to be used. In this example the complete memory range of a Data carrier with 128 bytes shall be used (BIS C-1_ _-03/L with 32 byte block size). Because 2 bytes are used for the CRC only 120 bytes can be used as data bytes, hence: start address = 0, number of bytes = 120.

Host:

1.) Process subaddresses of the output buffer in the

order shown:

01 02 03 04 05 00

3.) Process subaddresses of the output buffer: 4.) Process subaddresses of the output buffer:

01...06 00

5.) Process subaddresses of the output buffer:

01...06 00

Command designator 12

Hex

Start address 00

Hex

Start address 00

Hex

No. of bytes 78

Hex

No. of bytes 00

Hex

/07

Set AV-B it, CT-Bit to 0

Hex

Enter first 6 bytes of data

Hex

/07

Invert TI-Bit

Hex

Enter the second 6 data bytes

Hex

/07

Invert TI-Bit

Hex

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BIS C-60_2 Identification System:

2.) Process subaddresses of the input buffer in the

order shown:

/07

Set AA-Bit, invert TO-Bit

Hex

01...06 Process subaddress of the input buffer: 00

6.) Process subaddresses of the output buffer:

01...06 Process subaddress of the input buffer: 00

Copy first 6 data bytes

Hex

/07

Invert TO-Bit

Hex

Copy second 6 data bytes

Hex

/07

Invert TO-Bit

Hex

C60_2-019_818217_0806-e.p65

Function Description Examples for protocol sequence

Example No. 1

(continued)

For configuring with double bit header and 8-byte buffer size!

Host:

BIS C-60_2 Identification System:

7.) Process subaddresses of the output buffer: 8.) Process subaddresses of the output buffer:

01...06 00

Hex

Enter the remaining data byte

Hex

/07

Invert TI-Bit

Hex

01...06 Process subaddress of the input buffer: 00

Copy the remaining data byte

Hex

/07

Set AE-Bit

Hex

9.) Process subaddresses of the output buffer: 10.)Process subaddresses of the input buffer:

/07

Reset AV-Bit 00

Hex

/07

Hex

Reset AA-Bit and AE-Bit

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Example No. 2

For configuring with double bit header and 8-byte buffer size!

Function Description Examples for protocol sequence

Read 17 bytes starting at data carrier address 10 (Data carrier type with 32 byte block size): Host:

1.) Process subaddresses of the output buffer in the

order shown:

Hex

01 02 03 04 05

Command designator 01 Start address Low Byte 0A

Hex

Start address High Byte 00

Hex

No. of bytes Low Byte 11

Hex

No. of bytes High Byte 00

Hex

/07

CT-Bit to 0 ( 32 Byte block s ize),

Hex

set AV-Bit

Hex

3.) Process subaddresses of the input buffer: 4.) Process subaddresses of the input buffer:

01...06 Process subaddress of the output buffer:

Hex

/07

Hex

/07

Hex

Copy first 6 data bytes

Invert TI-Bit

Copy second 6 data bytes

Invert TI-Bit

7.) Process subaddresses of the input buffer: 8.) Process subaddresses of the input buffer:

01...05

Copy the remaining 5 data bytes

Hex

Process subaddress of the output buffer:

/07

Reset AV-Bit

Hex

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BIS C-60_2 Identification System:

2.) Process subaddresses of the input buffer in the

order shown:

/07

Set AA-Bit

Hex

01...06

01...06 00

6.) Process subaddresses of the input buffer:5.) Process subaddresses of the input buffer:

01...05 00

Enter first 6 bytes of data

Hex

/07

Set AE-Bit

Hex

Enter the second 6 data bytes

Hex

/07

Invert TO-Bit

Hex

Enter the remaining 5 data bytes

Hex

/07

Invert TO-Bit

Hex

/07

Reset AA-Bit and AE-Bit

Hex

C60_2-019_818217_0806-e.p65

Function Description Examples for protocol sequence

Example No. 3 (like 2nd example but with simultaneous data transmission)

For configuring with double bit header and 8-byte buffer size!

Read 17 bytes starting at data carrier address 10, with simultaneous data transmission

(data carrier type with 32 byte block size):

While the read job is being carried out and as soon as the input buffer is filled, the first data are sent. The AE bit is not set until the “Read” operation is completed by the processor.

The reply “Job End” = AE bit is reliably set no later than before the last data are sent. The exact time depends on the requested data amount, the input buffer size and the timing of the controller. This is indicated in the following by the note Set AE-Bit (in italics).

Host:

1.) Process subaddresses of the output buffer in the

order shown:

Hex

01 02 03 04 05

Command designator 01 Start address Low Byte 0A

Hex

Start address High Byte 00

Hex

No. of bytes Low Byte 11

Hex

No. of bytes High Byte 00

Hex

/07

CT-Bit to 0 ( 32 Byte block s ize),

Hex

set AV-Bit

Hex

BIS C-60_2 Identification System:

2.) Process subaddresses of the input buffer in the

order shown:

/07

Set AA-Bit

Hex

01...06 00 00

Hex

/07

Hex

/07

Enter first 6 bytes of data Invert TO-Bit

Set AE-Bit

3.) Process subaddresses of the input buffer: 4.) Process subaddresses of the input buffer:

01...06 Process subaddress of the output buffer:

Hex

/07

Hex

Copy first 6 data bytes

Invert TI-Bit

01...06 00

Hex

Enter the second 6 data bytes

Hex

/07

Invert TO-Bit

Hex

/07

Set AE-Bit

Hex

Continued on next .

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Example No. 3

(continued)

(like 2nd example but with simultaneous data transmission)

For configuring with double bit header and 8-byte buffer size!

Function Description Examples for protocol sequence

Host:

01...06 Process subaddress of the output buffer:

7.) Process subaddresses of the input buffer: 8.) Process subaddresses of the input buffer:

01...05 Process subaddress of the output buffer: 00

Copy second 6 data bytes

Hex

/07

Invert TI-Bit

Hex

Copy the remaining 5 data bytes

Hex

/07

Reset AV-Bit

Hex

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BIS C-60_2 Identification System:

6.) Process subaddresses of the input buffer:5.) Process subaddresses of the input buffer:

01...05 00 00

Enter the remaining 5 data bytes

Hex

/07

Invert TO-Bit

Hex

/07

Set AE-Bit

Hex

/07

Reset AA-Bit and AE-Bit

Hex

C60_2-019_818217_0806-e.p65

Function Description Examples for protocol sequence

Example No. 4

For configuring with double bit header and 8-byte buffer size!

Read 30 bytes starting at data carrier address 10 with read error (data carrier type with 64 byte block size):

Host:

1.) Process subaddresses of the output buffer in the

order shown:

01 02 03 04 05 00

Command designator 01

Hex

Start address Low Byte 0A

Hex

Start address High Byte 00

Hex

No. of bytes Low Byte 1E

Hex

No. of bytes High Byte 00

Hex

/07

Set CT-Bit to 1 (64 Byte block size),

Hex

set AV-Bit

Hex

BIS C-60_2 Identification System:

2.) Process subaddresses of the input buffer in the

order shown:

If an error occurs right away:

/07

Set AA- Bit

Hex

Enter error number

Hex

/07

Set AF-Bi t

Hex

3.) Process subaddress of the input buffer: 4.) Process subaddresses of the input buffer:

01 Process subaddress of the output buffer: 00

Hex

/07

Hex

Copy error number

Reset AV-Bit

Hex

/07

Reset AA-Bit and AF-Bit

Hex

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Example No. 5 (like 4th example but with simultaneous data transmission)

For configuring with double bit header and 8-byte buffer size!

Function Description Examples for protocol sequence

Read 30 bytes starting at data carrier address 10, with read error and simultaneous data transmission (data carrier type with 64 byte block size):

If an error occurs, the AF bit is set instead of the AE-Bit, with a corresponding error number. When the AF-BIT is set the job is interrupted and declared to be ended.

Host:

1.) Process subaddresses of the output buffer in the

order shown:

01 02 03 04 05 00

Command designator 01

Hex

Start address Low Byte 0A

Hex

Start address High Byte 00

Hex

No. of bytes Low Byte 1E

Hex

No. of bytes High Byte 00

Hex

/07

Set CT-Bit to 1 (64 Byte block size),

Hex

set AV-Bit

Hex

3.) Process subaddress of the input buffer: 4.) Process subaddresses of the input buffer:

01 Process subaddress of the output buffer:

An error can also occur after the data have already been sent (see 6th example on the next ).

☞

Hex

/07

Hex

Copy erro r number

Reset AV-Bit

Hex

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BIS C-60_2 Identification System:

2.) Process subaddresses of the input buffer in the

order shown:

If an error occurs right away:

/07

Set AA- Bit

Hex

Enter error number

Hex

/07

Set AF-Bi t

Hex

/07

Reset AA-Bit and AF-Bit

Hex

C60_2-019_818217_0806-e.p65

Function Description Examples for protocol sequence

Example No. 6 (with simultaneous data transmission)

For configuring with double bit header and 8-byte buffer size!

Read 30 bytes starting at data carrier address 10, with read error and simultaneous data transmission (data carrier type with 64 byte block size):

If an error occurs after data have started to be sent, the AF-Bit is set instead of the AE-Bit along with the corresponding error number. The error message AF is dominant. It cannot be specified which data are incorrect. When the AF-Bit is set the job is interrupted and declared to be ended.

Host:

1.) Process subaddresses of the output buffer in the

order shown:

01 02 03 04 05 00

3.) Process subaddress of the input buffer:

01...06 Process subaddress of the output buffer: 00

5.) Process subaddress of the input buffer:

Command designator 01

Hex

Start address Low Byte 0A

Hex

Start address High Byte 00

Hex

No. of bytes Low Byte 1E

Hex

No. of bytes High Byte 00

Hex

/07

Set CT-Bit to 1 (64 Byte block size),

Hex

set AV-Bit

Copy first 6 data bytes

Hex

/07

Invert TI-Bit

Hex

Copy error number

Hex

BIS C-60_2 Identification System:

2.) Process subaddresses of the input buffer in the

order shown:

/07

Set AA-Bit

Hex

01...06 00

4.) Process subaddresses of the input buffer:

01 00

6.) Process subaddresses of the input buffer:

Enter the first 6 data bytes

Hex

/07

Invert TO-Bit

Hex

If an error has occurred:

Enter error number

Hex

/07

Set AF-Bit

Hex

/07

Reset AA-Bit and AF-Bit

Hex

Process subaddress of the output buffer:

/07

Reset AV-Bit

Hex

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Example No. 7

For configuring with double bit header and 8-byte buffer size!

Function Description Examples for protocol sequence

Write 16 bytes starting at data carrier address 20 (data carrier type with 32 byte block size):

Host:

1.) Process subaddresses of the output buffer in the

order shown:

01 02 04 00

Command designator 02

Hex

/03

Start address 14

Hex

/05

No. of bytes 10

Hex

/07

CT-Bit to 0 ( 32 Byte block s ize),

Hex

set AV-Bit

Hex

/ 00

Hex

/ 00

Hex

3.) Process subaddresses of the output buffer: 4.) Process subaddresses of the output buffer:

01...06 00

Hex

/07

Hex

Enter the first 6 data bytes Invert TI-Bit

5.) Process subaddresses of the output buffer: 6.) Process subaddresses of the output buffer:

01...06 00

Enter the second 6 data bytes

Hex

/07

Invert TI-Bit

Hex

7.) Process subaddresses of the output buffer: 8.) Process subaddresses of the output buffer:

01...04 00

Enter the remaining 4 data bytes

Hex

/07

Invert TI-Bit

Hex

9.) Process subaddresses of the output buffer: 10.) Process subaddresses of the input buffer:

/07

Reset AV-Bit 00

Hex

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BIS C-60_2 Identification System:

2.) Process subaddresses of the input buffer in the

order shown:

/07

Set AA-Bit, invert TO-Bit

Hex

01...06 Process subaddress of the input buffer: 00

01...04 Process subaddress of the input buffer: 00

Copy the first 6 data bytes

Hex

/07

Invert TO-Bit

Hex

Copy the second 6 data bytes

Hex

/07

Invert TO-Bit

Hex

Copy the remaining 4 data bytes

Hex

/07

Set AE-Bit

Hex

/07

Reset AA-Bit and AE-Bit

Hex

C60_2-019_818217_0806-e.p65

Function Description Examples for protocol sequence

Example No. 8

For configuring with double bit header!

Copy 17 bytes starting at data carrier address 10

(data carrier type with 32-byte block size):

Data from the data carrier in front of Head 1 are read and written to the same memory location in the data carrier in front of Head 2. Data transmission can be started even while the data carrier in front of Head 1 is being read. This is indicated by the TO bit in the input buffer. During data transmission ("toggling" of the TI bit / TO bit), and only then are the bytes read written to the data carrier in front of Head 2. The AE bit is not set until the write process at Head 2 has been successfully completed. Any errors at Head 2 are indicated by the AF bit in the bit header for Head 1.

Host:

1.) Process subaddresses of the output buffer in

the order shown:

01 02 03 04 05 00/07

3.) Process subaddresses of the input buffer:

01...06 Process subaddresses of the output buffer: 00

Command designator 11

Hex

Start address Low Byte 0A

Hex

Start address High Byte 00

Hex

No. of bytes Low Byte 11

Hex

No. of bytes High Byte 00

Hex

CT-Bit to 0 ( 32 Byte block s ize),

Hex

set AV-Bit

Copy the first 6 data bytes

Hex

/07

Hex

Invert TI-Bit

Hex

BIS C-60_2 Identification System:

2.) Process subaddresses of the output buffer in

the order shown:

/07

set AA-Bit

Hex

01...06 00

4.) Process subaddresses of the input buffer:

01...06 00

Enter the first 6 data bytes

Hex

/07

Hex

Invert TO-Bit

Enter the second 6 data bytes

Hex

/07

Hex

Invert TO-Bit

Continued on next

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Example No. 8

(continued)

For configuring with double bit header!

Function Description Examples for protocol sequence

5.) Process subaddresses of the input buffer:

01...06 Process subaddresses of the input buffer: 00

7.) Process subaddresses of the input buffer:

01...05 Process subaddresses of the output buffer: 00

9.) Process subaddresses of the output buffer:

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Copy the second 6 data bytes

Hex

/07

Invert TI-Bit

Hex

Copy the remaining 5 data bytes

Hex

/07

Invert TI-Bit

Hex

/07

Reset AV-Bit

Hex

6.) Process subaddresses of the input buffer:

01...05 00

Enter the remaining 5 data bytes

Hex

/07

Invert TO-Bit

Hex

8.) Process subaddresses of the input buffer:

/07

Set AE-Bit

Hex

10.)Process subaddresses of the input buffer:

/07

Reset AA-Bit and AE-Bit

Hex

C60_2-019_818217_0806-e.p65

Function Description Examples for protocol sequence

Example No. 9 Address assignment for the Auto-Read function

For configuring with double bit header and 8-byte buffer size!

☞

Programming start address 75 (data carrier type with 32 byte block size):

Host:

1.) Process subaddresses of the output buffer in the

order shown:

01 02 03 00

3.) Process subaddresses of the output buffer:

To ensure correct data output, use command identifier 07Hex for each distributed buffer Head 1 and/or Head 2.

If the Auto-Read function is not activated, the processor runs in standard mode and sends starting with data carrier address 0 until the buffer is filled, but a maximum of 30 bytes for double bit header or 31 bytes for a single bit header.

Command designator 06

Hex

Start address Low Byte 48

Hex

Start address High Byte 00

Hex

/07

CT-Bit to 0 (32 byte block size),

Hex

set AV-Bit

/07

Reset AV-Bit

Hex

8ex

BIS C-60_2 Identification System:

2.) Process subaddresses of the input buffer:

/07

Set AA-Bit and AE-Bit

Hex

4.) Process subaddresses of the input buffer:

/07

Reset AA-Bit and AE-Bit

Hex

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Example No. 10 Store Mixed Data Access program

For configuring with double bit header and 8-byte buffer size!

Function Description Examples for protocol sequence

Storing a program for reading out 3 data records:

1st data record Start address 5 Number of bytes 7 2nd data record Start address 75 Number of bytes 3 3rd data record Start address 312 Number of bytes 17

Total number of bytes exchanged in the operation: 27 bytes

All 104 bytes are written for the programming.

Host:

1.) Process subaddresses of the output buffer in the

order shown:

Hex

01 02 00

Hex

/07

Command designator 06 Program number 01 CT-Bit to 0 or 1

(depending on block size), set AV-Bit

3.) Process subaddresses of the output buffer:

01 02 03 04 05 06 00

1st start address (Low Byte) 05

Hex

1st number of

Hex

bytes

Hex

2nd start address (Low Byte) 4B

Hex

Invert TI-Bit

/07

Hex

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Hex

(High Byte) 00 (Low Byte) 07 (High Byte) 00

(High Byte) 00

Host:

2.) Process subaddresses of the input buffer:

Hex

4.) Process subaddresses of the input buffer:

Hex

/07

Set AA-Bit, invert TO- Bit

Hex

/07

Invert TO-Bit

Hex

Continued on next .

C60_2-019_818217_0806-e.p65

Function Description Examples for protocol sequence

Example No. 10 Store Mixed Data Access program

(continued)

For configuring with double bit header and 8-byte buffer size!

Host:

BIS C-60_2 Identification System:

5.) Process subaddresses of the output buffer: 6.) Process subaddresses of the input buffer:

/07

Invert TO-Bit

Hex

01 02

03 04 05 06 00

2nd number of

Hex

bytes

Hex

3rd start address (Low Byte) 38

Hex

3rd number of

Hex

bytes

Hex

/07

Invert TI-Bit

Hex

(Low Byte) 03 (High Byte) 00

(High Byte) 01 (Low Byte) 11 (High Byte) 00

Hex

7.) Process subaddresses of the output buffer: 8.) Process subaddresses of the input buffer:

/02

Terminator FF

Hex

/04

(not used) FF

Hex

/06

(not used) FF

Hex

/07

Invert TI-Bit

Hex

/FF

Hex

/FF

Hex

/FF

Hex

/07

Invert TO-Bit

Hex

Fill all unused start addresses and number of bytes with FFHex! Continued on next .

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Example No. 10 Store Mixed Data Access program

(continued)

For configuring with double bit header and 8-byte buffer size!

Function Description Examples for protocol sequence

Host:

9.) Process subaddresses of the output buffer: 10.)Process subaddresses of the input buffer:

/02

(not used) FF

Hex

/04

(not used) FF

Hex

/06

(not used) FF

Hex

/07

Invert TI-Bit

Hex

/FF

Hex

/FF

Hex

/FF

Hex

11.)Process subaddresses of the output buffer: 12.)Process subaddresses of the input buffer:

/07

Reset AV-Bit 00

Hex

We recommend that you carefully document which parameters are used for start addresses and number of bytes for writing/reading the desired data records.

☞

The data are sequenced in the exact order specified in the program.

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BIS C-60_2 Identification System:

Hex

/07

Hex

/07

Hex

Set AE-Bit

Reset AA-Bit and AE-Bit

C60_2-019_818217_0806-e.p65

Function Description Examples for protocol sequence

Example No. 11 Use Mixed Data Access program

For configuring with double bit header and 8-byte buffer size!

☞

Read data carrier using Program No. 1 (data carrier type with 32 byte block size):

Host:

1.) Process subaddresses of the output buffer in the

order shown:

01 02 00

3.) Process subaddresses of the input buffer:

01...06 Process subaddress of the output buffer: 00

... A total of 27 bytes of data are exchanged. For the remainder of the procedure, see Example 2 on

Command designator 21

Hex

Program number 01

Hex

/07

CT-Bit to 0 ( 32 byte block s ize),

Hex

set AV-Bit

Copy first 6 data bytes

Hex

/07

Invert TI-Bit

Hex

BIS C-60_2 Identification System:

2.) Process subaddresses of the input buffer in the

order shown:

/07

Set AA-Bit

Hex

01...06

4.) Process subaddresses of the output buffer:

01...06 00

Enter first 6 bytes of data

Hex

/07

Set AE-Bit

Hex

Enter the second 6 data bytes

Hex

/07

Invert TO-Bit

Hex

38.

Dynamic mode is turned off while the Mixed Data Access program is being run.

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Example No. 12 Use Mixed Data Access program

For configuring with double bit header and 8-byte buffer size!

Function Description Examples for protocol sequence

Write data carrier using Program No. 1 (data carrier type with 32 byte block size):

Host:

1.) Process subaddresses of the output buffer in

the order shown:

01 02 00

3.) Process subaddresses of the output buffer:

01...06 00

... A total of 27 bytes of data are exchanged. For the remainder of the procedure, see Example 7 on

Dynamic mode is turned off while the Mixed Data Access program is being run.

☞

Command designator 22

Hex

Program number 01

Hex

/07

CT-Bit to 0 ( 32 byte block s ize),

Hex

set AV-Bit

Enter first 6 bytes of data

Hex

/07

Invert TI-Bit

Hex

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Hex

BIS C-60_2 Identification System:

2.) Process subaddresses of the input buffer in the

order shown:

/07

Hex

4.) Process subaddresses of the output buffer:

01...06

Hex

Process subaddress of the input buffer:

/07

Hex

44.

Set AA-Bit, invert TO-Bit

Copy the first 6 data bytes

Invert TO-Bit

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Example No. 13 Put the relevant read/write head into ground state:

Function Description Examples for protocol sequence

Both read/write heads can be independently set to the ground state.

Host:

1.) Process subaddresses of the output buffer:

/07

Set GR-Bit 00

Hex

3.) Process subaddresses of the output buffer: 4.) Process subaddresses of the input buffer:

/07

Reset GR-Bit

Hex

BIS C-60_2 Identification System:

2.) Go to ground state;

Process subaddresses of the input buffer:

/07

Reset BB-Bit

Hex

/07

Set BB-Bit

Hex

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Read times from Data carrier to processor in static mode

(parametering: 2nd byte, bit 5 = 0, without CRC_16 data check)

Write times from processor to Data carrier in static mode

(parametering: 2nd byte, bit 5 = 0, without CRC_16 data check)

☞

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Read/Write Times

For double read and compare:

Data carrier with 32 byte blocks Data carrier with 64 byte blocks

No. of bytes Read time [ms] No. of bytes Read time [ms] from 0 to 31 110 from 0 to 63 220

for each additional 32 bytes add 120

from 0 to 255 = 950 from 0 to 2047 = 7350

Including readback and compare:

Data carrier with 32 byte blocks Data carrier with 64 byte blocks

No. of bytes Write time [ms] No. of bytes Write time [ms]

from 0 to 31 110 + n * 10 from 0 to 63 220 + n * 10

for 32 bytes or more y * 120 + n * 10 for 64 bytes or more y * 230 + n * 10

n = number of contiguous bytes to write y = number of blocks to be processed

Example: 17 bytes from address 187 have to be written. Data carrier with 32 bytes per block. The blocks 5 and 6 will be processed since the start address 187 is in block 5 and the end address 203 in block 6. t = 2 * 120 + 17 * 10 = 410 ms

The indicated times apply after the Data carrier has been recognized. If the Data carrier is not yet recognized, an additional 45 ms for building the required energy field until the Data carrier is recognized must be added.

for each additional 64 bytes add 230

C60_2-019_818217_0806-e.p65

Read/Write Times

Read times from Data carrier to processor in dynamic mode

(parametering: 2nd byte, bit 5 = 1, without CRC_16 data check)

Read times within the 1st block for dual read and compare:

Data carrier with 32 byte blocks Data carrier with 64 byte blocks

No. of bytes Read time [ms] No. of bytes Read time [ms]

from 0 to 3 14 from 0 to 3 14 for each additional

byte add 3.5

from 0 to 31 112 from 0 to 63 224

m = highest address to be read

Formula: t = (m + 1) * 3.5 ms

Example: Read 11 bytes starting at address 9, i.e. the highest address to be read is 19.

This corresponds to 70 ms.

for each additional

byte add 3.5

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Function displays on BIS C-60_2

LED Display

The BIS C-60_2 uses the three side-mounted LED's to indicate important conditions of the identification system.

Status LED Meaning

Ready / Bus active red Supply voltage OK; no hardware error,

green Supply voltage / hardware OK,

CT1 Present / operating green Data carrier read/write-ready at read/write head 1.

CT2 Present / operating green Data carrier read/write-ready at read/write head 2.

If all three LED's are synchronously flashing, it means a hardware error. Return the unit to the factory.

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yellow Read/write command at read/write head 1 in

yellow flashes Cable break to read/write head or not connected. off No Data carrier in read/write range of

yellow Read/write command at read/write head 2 in

yellow flashes Cable break to read/write head or not connected. off No Data carrier in read/write range of

however, bus not active.

bus active.

process.

read/write head 1.

process.

read/write head 2.

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BIS C-6002 Mounting Head / Processor

Orientation of the read/write head or adapter

Mounting the BIS C-6002 processor

Depending on model, the processor is equipped with a read/write head or the adapter for offset read/write heads. Both the read/write head and the adapter can be rotated by the user by + or –90 deg. to the desired position (see drawing). Be sure that power is off first. Loosen both screws (indicated with arrows). Carefully pull the head or adapter out towards the side (direction of arrow, right drawing).

Caution: wires inside!

Reattach at the desired orientation and screw tight again.

The processor is attached using 4 M4 screws.

Caution: wires inside!

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Opening the Processor BIS C-6002

Opening the processor

BIS C-6002 Opening the Processor

The BIS C-6002 processor must be opened to perform the following steps:

– Set PROFIBUS-DP address

– Activate/deactivate termination resistor

– Set/change compatibility mode

– Replace EEPROM

– Make electrical connections (supply voltage, in-/output,

PROFIBUS-DP connections).

Be sure that the unit is disconnected from power before opening.

Remove the 4 screws on the BIS C-6002 and lift off the cover.

Perform the desired action. To make the electrical connections, push the cables through the fittings. For additional wiring details, see the following

max. permissible tightening torque: 0.15 Nm

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Mounting of the cover (4 screws),

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BIS C-6002-...-KL2 Installing the connection cables

Make connections on the BIS C-6002 processor

The BIS C-6002 processor must be opened in order to make the connections for the supply voltage, the digital input and the PROFIBUS connections (see

First be sure that the unit is disconnected from power.

Remove the 4 screws on the BIS C-6002 and lift off the cover.

Guide the two PROFIBUS cables through the PG 11 fittings (see mation on wiring, see the following

Push the cable for supply voltage and for the digital input through the PG 9 fitting.

Close up the processor.

If the processor is equipped with an adapter:

– BIS C-650: Connect the read/write heads to terminals Head 1 and Head 2. – BIS C-670: Connect the read/write head to terminal Head 1.

58).

60). For additional infor-

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Connecting the shield of the PROFIBUS-DP cable in the PG 11 housing on the processor BIS C-6002

BIS C-6002-...-KL2 Mounting the PG Connection for PROFIBUS-DP

After connecting the (field) bus leads to the termional block, make sure that the shield has proper connection to the PG housing.

Screw socket

Inside O-ring

ca. 3 - 4 mm

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Cable clamp

Screw the swivel nut with a torque of 4.17 Nm

C60_2-019_818217_0806-e.p65

BIS C-6002-...-KL2 Interface Information / Wiring Diagrams

Remote bus cable and interfaces for PROFIBUS-DP

To insert BIS C-6002 processor into the serial PROFIBUS, terminals 1and 2 and 5 and 6 for the PROFIBUS-DP interface are located on the terminal block ("incoming" and "outgoing").

Bus station

In case the processor is the last bus module in the chain, then only the incoming cable is connected. You can either use the connections 1 and 2 or 5 and 6.

The last bus module must terminate the bus with a resistor. In the case of the BIS C-6002, this can be realized in two different ways:

1. In the device

by closing the switch S2 (factory standard is open)

2. Outside the device in a plug. In this case the signals VP (terminal 4) and DGND (terminal 3)

should be brought out in order to connect the external resistor to the potential. Note: In this case S2 has to be open!

Bus station BIS C-6002

Terminal block

green

red green

red

S2 Terminating resistor

closed active open passive

Bus station

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Wiring diagram for BIS C-6002 processor with integrated read/write head

Terminal location and designation

BIS C-6002-...-KL2 Interface Information / Wiring Diagrams

Terminal block

Protection ground PE

PROFIBUS-DP

Supply voltage, input/output

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7654321

DGND A B VP DGND A B

PROFIBUS-DP

13 12 11 10 9 8

+IN –IN +V

INPUT OUTPUT

19 18 17 16 15 14

+VS –VS TxD RxD GND

Terminal block connections

The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise).

When connecting the bus leads, make sure that the shield has proper connection to the PG housing. Please note the assembling instructions on

60.

SO–VSO

POWER RS 232

01 02

01 = CT Present 1 02 = CT Present 2

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BIS C-6002-...-KL2 Interface Information / Wiring Diagrams

Wiring diagram for BIS C-6002 processors with adapter BIS C-650

Terminal location and designation

Supply voltage,

PROFIBUS-DP

input/output

Terminal block

Protection ground PE

7654321

DGND A B VP DGND A B

PROFIBUS-DP

13 12 11 10 9 8

+IN –IN +V

INPUT OUTPUT

19 18 17 16 15 14

+VS –VS TxD RxD GND

Terminal block connections

The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise).

When connecting the bus leads, make sure that the shield has proper connection to the PG housing. Please note the assembling instructions on

SO–VSO

POWER RS 232

01 = CT Present 1 02 = CT Present 2

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01 02

60.

Wiring diagram for BIS C-6002 processors with adapter BIS C-670

Terminal location and designation

BIS C-6002-...-KL2 Interface Information / Wiring Diagrams

Terminal for read/write head (8 pin)

Terminal block

Protection ground PE

PROFIBUS-DP

Supply voltage, input/output

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7654321

DGND A B VP DGND A B

PROFIBUS-DP

13 12 11 10 9 8

+IN –IN +V

INPUT OUTPUT

19 18 17 16 15 14

+VS –VS TxD RxD GND

Terminal block connections

The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise).

When connecting the bus leads, make sure that the shield has proper connection to the PG housing. Please note the assembling instructions on

SO–VSO

POWER RS 232

01 02

01 = CT Present 1 02 = CT Present 2

60.

C60_2-019_818217_0806-e.p65

BIS C-6002-...-ST11 Interface Information / Wiring Diagrams

Remote bus cable for PROFIBUS-DP

To insert BIS C-6002-...-ST11 processor into the serial PROFIBUS-DP, there are the terminal X2 for the PROFIBUS input and the terminal X3 for the PROFIBUS output.

Bus station Bus station

...

green

red red

Connect shield to connector housing

Output Input

In case the processor is the last bus module in the chain, then only the incoming cable is connected to X2.

The last bus module must terminate the bus with a resistor. In the case of the BIS C-602, this can be realized in two different ways:

1. In the device by closing the switch S2

(factory standard is open) Note: Output terminal must be closed off with a screw cover in order to maintain the enclosure rating.

2. Outside the device in a connector to socket X3. In this case the signal VP (pin 1) and

DGND (pin 3) should be brought out in order to connect the external resistor to the potential. Note: In this case S2 has to be open!

Bus station BIS C-6002-...-ST11

1 2 3 4

5-pin male X2, input

VP A DGND B

DGND

5-pin female X3, output

1 2 3 4

green

Connect shield to connector housing

S2 Terminating resistor

closed active open passive

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Wiring diagram for BIS C-6002-...-ST11 processor with adapter BIS C-650

Terminal location and designation

BIS C-6002-...-ST11 Interface Information / Wiring Diagrams

Connection for Read/Write Head 1

Protection Supply voltage, digital input

PROFIBUS-DP

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ground PE

X2, PROFIBUSinput (male)

The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise).

When connecting the bus leads, make sure that the shield has proper connection to connector housing.

X1, supply voltage, digital input

X3, PROFIBUSoutput (female)

n.c. = do not connect

Pin Function

1+Vs

2–IN

3–Vs

4+IN

Pin Function

1VP

3DGND

n.c.

C60_2-019_818217_0806-e.p65

BIS C-6002-...-ST11 Interface Information / Wiring Diagrams

Wiring diagram for BIS C-6002-...-ST11 processor with adapter BIS C-654

Terminal location and designation

The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise).

Supply voltage, digital input

PROFIBUS-DP

Connection for Read/Write Head BIS C-355/...S92

X2, PROFIBUSinput (male)

Protection ground PE

The BIS C-6002-654-03-ST11 processor may only be operated in a compatible mode. This means switch S1/8 must be in the CN position (see manual for BIS C-6_2 for the parameter values and enabling the "Select both heads" function and use the GSD file C6x2.

X1, supply voltage, digital input

X3, PROFIBUSoutput (female)

13). Please refer to the

Pin Function

n.c. = do not connect

When connecting the bus leads, make sure that the shield has proper connection to connector housing.

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1+Vs

2–IN

3–Vs

4+IN

n.c.

1VP

3DGND

n.c.

BIS C-6002-019-655-03-ST11 Interface Information / Wiring Diagrams

Wiring diagram for BIS C-6002 processors with adapter BIS C-655 (2 × 2 heads)

☞

The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise).

When connecting the bus leads, make sure that the shield has proper connection to connector housing.

Connection for Read/Write Heads 1.1/1.2

Supply voltage, digital input

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PROFIBUS-DP

Connection for Read/Write Heads

X2, PROFIBUSinput (male)

Function ground

X1, supply voltage, digital input

2.1/2.2

X3, PROFIBUSoutput (female)

Terminal block connections

11 10 9 8

Head Select

n.c. = do not connect

BK YE GY

Pin Function

1+Vs

2–IN

3–Vs

4+IN

n.c.

Pin Function

1VP

3DGND

n.c.

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BIS C-6002 Changing the EEPROM

Changing the EEPROM in the BIS C-6002 processor

Location of the EEPROM

To replace the EEPROM, open up the processor as described on 58.

Be sure before opening that the unit is disconnected from power..

To avoid damaging the EEPROM, please observe the requirements for handling electrostatically sensitive components.

The EEPROM is replaced by unplugging and plugging back into the socket.

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Dimensions, Weight

Operating Conditions

Enclosure Rating

Connections BIS C-6002-...-KL2

Connections BIS C-6002-...-ST11

Electrical Connections

BIS C-6002 Technical Data

Housing Plastic ABS

Dimensions with read/write head BIS C-65_ ca. 169 x 90 x 35 mm Dimensions with adapter BIS C-650 ca. 185 x 90 x 35 mm Weight ca. 500 g

Ambient temperature 0 °C to + 50 °C

Enclosure rating IP 65 (with read/write head)

Terminal block 19-pin Cable entry 2 x PG 11 fittings (metal) Cable diameter 5 to 10 mm Cable entry 1 x PG 9 fittings (metal) Cable diameter 4 to 8 mm

Conductor size 0.14 to 1 mm with ferrules 0.25 to 0.34 mm

Integral connector X1 for VS, IN 5-pin (male) Integral connector X2 for PROFIBUS-DP Input 5-pin (male) Integral connector X3 for PROFIBUS-DP Output 5-pin (female)

Supply voltage VS, input DC 24 V ± 20 % Ripple ≤ 10 % Current draw ≤ 400 mA

PROFIBUS-DP slave electrically isolated

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C60_2-019_818217_0806-e.p65

BIS C-6002 Technical Data

Electrical Connections

(continued)

with KL2 only:

Function Displays

Digital Input (+IN, –IN) Optocoupler isolated

Control voltage active 4 V to 40 V Control voltage inactive 1.5 V to –40 V Input current at 24 V 11 mA Delay time, typ. 5 ms

Control outputs CT Present 1 and 2 Optocoupler isolated Output circuit PNP (current sourcing) Operating voltage V Ripple ≤ 10 % Output current max. 20 mA Voltage drop at 20 mA approx. 2.5 V Output resistance R

Service interface RS 232

Read/Write Head integrated, BIS C-65_ and following *);

option for mounted adapter BIS C-650 *) 2 x connectors 4-pin (male)

option for mounted adapter BIS C-670 *) 1 x connector 8-pin (male)

*) rotatable by 90 degrees

BIS operating messages: Ready / Bus active LED red / green CT1 Present / operating LED green / yellow CT2 Present / operating LED green / yellow

(external) for output DC 24 V ± 20 %

10 kΩ to –V

for all read/write heads BIS C-3_ _ with 4-pin connector (female), except BIS C-350 and BIS C-352

for one of the read/write heads BIS C-350 or BIS C-352

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BIS C-6002 Technical Data

The CE-Mark is your assurance that our products are in conformance with the EU Directive

and the EMC Law. Testing in our EMC Laboratory, which is accredited by the DATech for Testing of Electromagnetic Compatibility, has confirmed that Balluff products meet the EMC requirements of the Generic Standard

EN 61000-6-4 (Emission) and EN 61000-6-2 (Noise Immunity).

2004/108/EC (EMC-Guideline)

C60_2-019_818217_0806-e.p65

BIS C-6002 Ordering Information

Ordering Code

BIS C-6002-019-_ _ _-03-_ _ _

Balluff Identification System

Type C Read/Write System

Hardware Type 6002 = plastic housing, PROFIBUS-DP

Software-Type 019 = PROFIBUS-DP

Read/Write Head / Adapter 000 = no read/write head 651 = with read/write head Type 651 (with circular antenna on top) 652 = with read/write head Type 652 (with circular antenna on front) 653 = with read/write head Type 653 (with rod antenna) 650 = adapter with two connections for external read/write heads BIS C-3_ _

(except BIS C-350 and -352)

654 = adapter with one connection for external read/write heads BIS C-355/_ _S92

with cable BIS C-520-...

655 = adapter with 4 connections for external read/write heads BIS C-3_ _

(execpt BIS C-35_)

670 = adapter with one cable connection for an external read/write head

BIS C-350 or BIS C-352)

Interface 03 = bus versions

User Connection KL2 = terminal block via 2 x PG 11 and 1 x PG 9 cable fittings ST11 = Connector version X1, X2, X3 (2× male 5-pin, 1× female 5-pin)

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Accessory for ST11

BIS C-6002 Ordering Information

Type Ordering code

Connector for X1 BKS-S 79-00

Protective cap for X3 BKS 12-CS-00 Termination for X3 BKS-S105-R01 Protective cap for Head 1, Head 2 BES 12-SM-2

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for X2 BKS-S103-00 for X3 BKS-S105-00

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BIS C-6022 Mounting Processor

Mounting the BIS C-6022 processor

The processor is mounted using 4 M4 screws.

ca. 20

Head 2 Head 1

100

145

ca. 15

160

ca. 15

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Opening the BIS C-6022 processor

BIS C-6022 interfaces

Connection locations and names

BIS C-6022 Opening the processor / Interface information

To set the PROFIBUS-DP address, activate or deactivate the internal termination resistor, set the compatibility mode or to change the EEPROM, you must open up the BIS C-6022 processor.

Remove the 4 screws on the BIS C-6022 and lift off the cover. See the following tional information.

Connection for read/write head 2 Connection for read/write head 1

Supply voltage, input, output (ST10 only)

PROFIBUS-DP

Service interface

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Head 2 Head 1

Be sure before opening that the unit is disconnected from power.

Mounting of the cover (4 screws), max. permissible tightening torque: 0.15 Nm

Protection ground PE

for addi-

C60_2-019_818217_0806-e.p65

...

1 2 3 4

DGND

PROFIBUS-DP

BIS C-6022 Interface Information / Wiring Diagrams

To insert BIS C-6022 processor into the serial PROFIBUS and to connect the supply voltage and the digital input, the cables have to be connected to the terminals of the processor. For more details regarding the wiring see the following nected to the to terminals Head 1 and Head 2.

Ensure that the device is turned off.

Connect the "incoming" PROFIBUS cable to the PROFIBUS-Input. Connect the "outgoing" PROFIBUS cable to the PROFIBUS-Output.

The last bus module must terminate the bus with a resistor. In the case of the BIS C-6022, this can be realized in two different ways:

1. In the device by closing the switch S2 (factory standard is open) The PROFIBUS-Output must be closed off with a screw cover in order to maintain the enclosure rating.

2. Outside the device in a connector. In this case the signal VP and DGND should be brought out in order to connect the external resistor to the potential.

Note: In this case the S2 switch has to be open!

No supply voltage is allowed on the PROFIBUS connections!

Connect cable for the supply voltage, the digital input, and the outputs to terminal X1.

. The read/write heads have to be con-

S2 Terminating resistor

closed active open passive

Remote bus cable for PROFIBUS-DP

BIS C-6022-...-ST10

BIS C-6022-...-ST14

BIS C-6022 Interface Information / Wiring Diagrams

To insert BIS C-6022 processor into the serial PROFIBUS-DP, there are the terminal X2 for the PROFIBUS output and the terminal X3 for the PROFIBUS input.

Bus station Bus stationBus station BIS C-6022-...-ST10

green

red red

Connect shield to connector housing

Output Input

12-pin female X3, input

12-pin female X2, output

Bus station BIS C-6022-...-ST14Bus station Bus station

green

red red

Connect shield to connector housing

Output Input

5-pin male X2, input

5-pin female X3, output

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green

Connect shield to connector housing

green

Connect shield to connector housing

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C60_2-019_818217_0806-e.p65

BIS C-6022-...-ST10 Interface Information / Wiring Diagrams

Wiring diagram for BIS C-6022-...-ST10 processor

☞

The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise).

When connecting the bus leads, make sure that the shield has proper connection to connector housing.

Head 2 Head 1

1 2 3 4 5 6 7 8

Head 1

Head 2

19181716151413121110987654321

Protection ground PE

X1, supply voltage, digital input, and CT Present outputs

X2, PROFIBUS output X3, PROFIBUS input

X4, Service interface

Pin Function

1+Vs

2 CT Present 2

3–Vs

4+IN

5 CT Present 1

Pin Function

1DGND

6VP

7 +24 V

8GND

10 ... 12

Pin Function

2TxD

3GND

4RxD

n.c. = do not connect!

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n.c.

BIS C-6022-...-ST14 Interface Information / Wiring Diagrams

Wiring diagram for BIS C-6022-...-ST14 processor

☞

The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise).

When connecting the bus leads, make sure that the shield has proper connection to connector housing.

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Head 2 Head 1

1 2 3 4 5 6 7 8

Head 1

Head 2

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Protection ground PE

X2, PROFIBUS input (male)

X1, supply voltage, digital input

X3, PROFIBUS output (female)

X4, Service interface

n.c. = do not connect!

Pin Function

1+Vs

2–IN

3–Vs

4+IN

n.c.

Pin Function

1VP

3DGND

n.c.

Pin Function

n.c.

2TxD

3GND

4RxD

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BIS C-6022 Changing the EEPROM

Changing the EEPROM in the BIS C-6022 processor

Location of the EEPROM

To change the EEPROM, open the processor as described on 76.

Be sure before opening that the unit is disconnected from power.

To avoid damaging the EEPROM, please observe the requirements for handling electrostatically sensitive components.

The EEPROM is replaced by unplugging and plugging back into the socket.

Head 2 Head 1

1 2 3 4 5 6 7 8

Head 1

Head 2

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BIS C-6022 Technical Data

Dimensions, weight Housing Metal

Operating conditions

Enclosure

Connections BIS C-6022-...-ST10

Connections BIS C-6022-...-ST14

Electrical connections

with ST10 only:

Dimensions 190 x 120 x 60 mm Weight 820 g

Ambient temperature 0 °C to +60 °C

Protection class IP 65 (when connected)

Integral connector X1 for VS, CT Present_, +IN 5-pin (male) Round connector X2 / X3 for PROFIBUS-DP 12-pin (female) Integral connector X4 for Service interface 4-pin (male)

Integral connector X1 for VS, +IN 5-pin (male) Integral connector X2 for PROFIBUS-DP input 5-pin (male) Integral connector X3 for PROFIBUS-DP output 5-pin (female) Integral connector X4 for Service interface 4-pin (male)

Supply voltage V

Ripple ≤ 10 % Current draw ≤ 400 mA

for output DC 24 V ± 20 % via X1

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DC 24 V ± 20 %

10 kΩ to –V

C60_2-019_818217_0806-e.p65

BIS C-6022 Technical Data

Electrical Connections

(continued)

Function displays

Digital input +IN Optocoupler isolated

Control voltage active 4 V to 40 V Control voltage inactive 1.5 V to –40 V Input current at 24 V 11 mA Delay time, typ. 5 ms

PROFIBUS-DP, Connector X2, X3 serial interface for PROFIBUS stations Head 1, Head 2, Read/Write Head via 2 x connectors for all

Service interface X4 RS 232

BIS operating messages: Ready / Bus active LED red / green CT1 Present / operating LED green / yellow CT2 Present / operating LED green / yellow

The CE-Mark is your assurance that our products are in conformance with the EU Directive

EN 61000-6-4 (Emission) and EN 61000-6-2 (Noise Immunity).

2004/108/EC (EMC-Guideline)

read/write heads BIS C-3_ _ with 4-pin connector (female), excluding BIS C-350 and BIS C-352

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Ordering code

Accessory

(optional, not included)

BIS C-6022 Ordering Information

BIS C-6022-019-050-03-ST_ _

Balluff Identification System

Type C Read/Write System

Hardware Type 6022 = metal housing, PROFIBUS-DP

Software Type 019 = PROFIBUS-DP

Version 050 = with two connections for external read/write heads BIS C-3_ _

(except BIS C-350 and -352)

Interface 03 = bus versions

User Connection ST10 = Connector version X1, X2, X3, X4 (male: 1× 5-pin, 1× 4-pin, female: 2× 12-pin) ST14 = Connector version X1, X2, X3, X4 (male: 2× 5-pin, 1× 4-pin, female: 1× 5-pin)

Type Ordering code for ST10 Ordering code for ST14

Mating connector for X1 BKS-S 79-00 BKS-S 79-00

Protective cap for Head_, X4 BES 12-SM-2 BES 12-SM-2 Protective cap 115 475 for X2 BKS 12-CS-01 for X3 Termination BKS-S105-R01 for X3

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for X2 BKS-S 86-00 BKS-S103-00 for X3 BKS-S 86-00 BKS-S105-00 for X4 BKS-S 10-3 BKS-S 10-3

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Deci-

Control

Hex

mal

Code

0 00 Ctrl @ NUL 22 16 C trl V SYN 44 2C , 65 41 A 86 56 V 107 6B k 1 01 C trl A SOH 23 17 C trl W ETB 45 2D - 66 42 B 87 57 W 108 6C l 2 02 Ctrl B ST X 24 18 Ctrl X C AN 46 2E . 67 43 C 88 58 X 109 6D m 3 03 Ctrl C ETX 25 19 Ctrl Y EM 47 2F / 68 44 D 89 59 Y 110 6E n 4 04 Ctrl D EOT 26 1A C trl Z SUB 48 30 0 69 45 E 90 5A Z 111 6F o 5 05 Ctrl E ENQ 27 1B Ctrl [ ESC 49 31 1 70 46 F 91 5B [ 112 70 p 6 06 Ct rl F ACK 28 1C Ctrl \ FS 50 32 2 71 47 G 92 5C \ 113 71 q 7 07 Ctrl G BEL 29 1D Ctrl ] GS 51 33 3 72 48 H 93 5D ] 114 72 r 8 08 Ctrl H BS 30 1E Ctrl ^ RS 52 34 4 73 49 I 94 5E ^ 115 73 s

9 09 Ctrl I HT 31 1F Ctrl _ US 53 35 5 74 4A J 95 5F _ 116 74 t 10 0A Ctrl J LF 32 20 SP 54 36 6 75 4B K 96 60 ` 117 75 u 11 0B Ctrl K VT 33 21 ! 55 37 7 76 4C L 97 61 a 118 76 v 12 0C Ctrl L FF 34 22 " 56 38 8 77 4D M 98 62 b 119 77 w 13 0D Ctrl M CR 35 23 # 57 39 9 78 4E N 99 63 c 120 78 x 14 0E Ctrl N SO 36 24 $ 58 3A : 79 4F O 100 64 d 121 79 y 15 0F Ctrl O SI 37 25 % 59 3B ; 80 50 P 101 65 e 122 7A z 16 10 Ctrl P DLE 38 26 & 60 3C < 81 51 Q 102 66 f 123 7B { 17 11 Ctrl Q DC1 39 27 ' 61 3D = 82 52 R 103 67 g 124 7C 18 12 Ctrl R DC2 40 28 ( 62 3E > 83 53 S 104 68 h 125 7D } 19 13 Ctrl S DC3 41 29 ) 63 3F ? 84 54 T 105 69 i 126 7E ~ 20 14 Ct rl T DC4 42 2A * 64 40 @ 85 55 U 106 6A j 127 7F DEL 21 15 Ctrl U NAK 43 2B +

Appendix, ASCII Table

Deci-

mal

Hex

Control

Code

ASCII

Deci-

mal

Hex ASCII

Deci-

mal

Hex ASCII

Deci-

mal

Hex ASCII

Deci-

mal

Hex ASCII

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Balluff BISC6XX User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual