Ballu BSGI 12, BSGI 09 Service Manual

AS-09(12)UR4SVNVG

SERVICE MANUAL

编号：XM00009562

编制：项目组长 李本卫
校对：电控 于心艳 张永良

结构 卢瑞艳
系统 李本卫

审核 1：

杜建伟

审核 2：

赵可可

审核 3： 殷显鑫
审核 4： 陆汉宁

批准：

王剑锋

海信科龙空调有限公司

2010 年 03 月

Table of contents

Page
1．OPERATING RANGE 1
2．SPECIFICATION 2
2-1 Unit specifications 2
2-2 Major component specifications 3
2-3 Other component specifications 4
3．OUTLINES AND DIMENSIONS 6
3-1 INDOOR 6
3-2 OUTDOOR 7
4．REFRIGERANT FLOW DIAGRAM 8
4-1 Refrigerant flow diagram 8
4-2 Evacuation procedures 9
4-3 Evacuation direction 9
5．ELECTRICAL DATA 11
5-1 Electric wiring diagrams 11
5-2 Electric control 12
5-3 Sensor parameter 16
6．CONTROL MODE 18
6-1 control mode 18
7．TROUBLESHOOTING 26
7-1 Error codes 26
7-2 Service flow chart 28
8．CHECKING COMPONENTS 32
8-1 Check refrigerant system 32
8-2 Check parts unit 34
9．DISASSEMBLY INSTRUCTIONS 38
9-1 Indoor 38

9-2 Outdoor 41
10．PARTS LIST 45
10-1 Indoor 45
10-2 Outdoor 47

11.. OOPPEERRAATTIINNGG RRAANNGGE

E

AASS--0099((1122))UURR44SSVVNNVVGG

T emperature Indoor Air Intake T emp. Outdoor Air Intake T emp

Maximum

32℃ D.B./23℃ W.B. 43 ℃ D.B./26℃ W.B.

COOLING

Minimum

21℃ D.B./15℃ W.B. 21 ℃ D.B./15℃ W.B.

Maximum

27℃ D.B./18℃ W.B. 24℃ D.B./18℃ W.B.

HEATING

Minimum

20℃ D.B/≤15℃ W.B -7℃ D.B./-8℃ W.B.

1

22.. SSPPEECCIIFFIICCAATTIIOONNSS

2-1. Unit specifications

NOTE :Test conditions：

Model

Function Cooling Heating Cooling Heating

Power supply a.c 220V/50Hz

BTU 9000 11000 11000 11500Capacity
kW 2.65 3.25 3.2 3.37

Dehumidification l /h 1.0

—－

1.0

—－

Capacity

Air flow m

3

/h

520 550 520 550
Rated current A 3.7 4.1 4.5 4.1
MAX. current A 8.0 10.0 8.0 10.0
Rated input kW 0.82 0.89 0.99 0.92

Electrical data

MAX. input kW 1.70 2.0 1.70 2.0

EER/COP 3.22 3.62 3.22 3.66
MAX.operating

pressure

High MP 4.15

Indoor unit

L×W×H

cm

75×19

×25

Net size

Outdoor unit

L×W×H

cm

72×24

×48

Indoor unit

L×W×H

cm

84×31

×27

Package size

Outdoor unit

L×W×H

cm

85×36

×53

Net weight Indoor unit / Outdoor unit kg 9.0/28.0
Gross weight Indoor unit / Outdoor unit kg 10.5/30.5

Liquid pipe mm 6.00
Gas pipe mm 9.52

Refrigerant
piping

Connection method Flared

Indoor unit dB 40 Sound level

(Hi)

Outdoor unit dB 52
Indoor unit rpm 1250 Fan speed

(Hi)

Outdoor unit rpm 880
Indoor unit 1 Fan speed

regulator

Outdoor unit 1

Refrigerant filling
capacity(R410A)

kg 0.72

Special
remarks

Throttle mode CAPILLARY( Shot T

ube Throttle Valve)

Cooling : Indoor: DB27℃/ WB19℃ Outdoor: DB35℃/ WB24℃
Heating: Indoor: DB20

℃/ WB15℃ Outdoor: DB7℃/ WB 6℃

2

BSGI 09 (12)

BSGI 09

BSGI 12

22.. SSPPEECCIIFFIICCAATTIIOONNSS

2-2. Major component specifications

2-2-1.INDOOR FAN MOTOR

ELECTRIC PERFORMANCE PARAMETER

Motor model RGP18
Rated power source 220V 50Hz
Phases/Poles 1/4
Rated load output(W) 16
Rated speed(r/min) 1330
Ambient temperature( )℃

-5℃～+43℃.

2-2-2 OUTDOOR FAN MOTOR

ELECTRIC
PERFORMANCE

PARAMETER

Motor model YDK29-6I-19
Rated power source 220V 50Hz
Phases /Poles 1/6
Rated load output(W) 28
Ambient temperature( )℃

-5℃～+43℃.

2-2-3. COMPRESSOR

ELECTRIC PERFORMANCE PARAMETER

Compressor model C-1RZ 089H 1E
Compressor type Rotary
Rated power 675W
Current (A) 4.20

Motor type DC brushless motor
Starting type DC Inverter

Motor

Winding resistance

0.744Ω

(at 25 )℃
Number of cylinder 1
Oil type FV50 B X
Oil charge (cc) 350
Ambient temperature( )℃

-7℃～

+43 .℃

3

BSGI 09(12)

22.. SSPPEECCIIFFIICCAATTIIOONNSS

2-3. Other component specifications

2-3-1. INDUCTANCE

ELECTRIC PERFORMANCE PARAMETER

Inductance model ­Rated power source -

Loop winding rated current - Rated

current(A)

Filter winding rated current ­Loop winding rated inductance - Rated

inductance

(mH)

Filter winding rated inductance -

Ambient temperature( )℃ -

2-3-2. INDUCTANCE (1343046,A)

ELECTRIC PERFORMANCE PARAMETER

Inductance model R1250HSB
Rated power source 220V 50Hz
Rated current(A) 12
Rated inductance(mH) 5
Ambient temperature( )℃

-20℃～

+70 .℃

2-3-3. FILTER

ELECTRIC PERFORMANCE PARAMETER

Filter model RTLB-12T047-02JF
Rated current(A) 12
Rated power source 220V 50Hz
Filter frequency range 150K—30MHHz
Temperature range( )℃

-25℃～+85℃

.

2-3-4. STEPPER MOTOR

ELECTRIC PERFORMANCE PARAMETER

Stepper Motor model 24BYJ48
Voltage(DC) 12V
Number of phase 4
Drive mode 1-2phase excitation unipolar drive
Resistance per phase

200Ω

±7%

Temperature range( )℃

-10℃～

+40 .℃

4

BSGI 09(12)

22.. SSPPEECCIIFFIICCAATTIIOONNSS

2-3-5. OVERLOAD PROTECTION

ELECTRIC
PERFORMANCE

PARAMETER

Model INT11L-3979
Reset temperature( )℃ 95±5℃
Trip temperature( )℃ 115±3℃

5

BSGI 09(12)

33.. OOUUTTLLIINNEESS AANNDD DDIIMMEENNSSIIOO

3-1. INDOOR

23mm631mm

94mm

750mm

65mm

250mm

190mm

50mm

50mm

50mm

3-2.OUTDOOR

6

BSGI 09(12)

33.. OOUUTTLLIINNEESS AANNDD DDIIMMEENNSSIIOO

443

240

245
240

6

715

482

310

134.5 19

NARROW TUBE SERVICE VALVE Φ9.52 ( )

WIDE TUBE SERVICE VALVE

Φ6.0( )

6887

>40cm

>25cm

>10cm

>5cm

7

BSGI 09(12)

44.. RREEFFRRIIGGEERRAANNTT FFLLOOWW DDIIAAGGRRAAM

M

4-1. Refrigerant flow diagram ：

INDOOROUTDOOR

EVAPORATOR

CONDENSER

CHECK VALVE ASS'Y

COMPRESSOR

CAPILLARY(Shot Tube
Throttle Valve )

Remark： COOLING CYCLE
Remark： HEATING CYCLE

4-2. Evacuation procedures：

8

BSGI 09(12)

44.. RREEFFRRIIGGEERRAANNTT FFLLOOWW DDIIAAGGRRAAM

M

EVACUATION PROCEDURES

Connect the r efriger ant pi pes (both the l iquid and gas
pipes) between the indoor and the outdoor units.

Remove the service port cap of the stop valve on the side of the

outdoor unit gas pipe. ( The stop valve will not work in its initial

state fresh out of the factory (totally closed with cap on).

Connect the gage manifold valve and the vacuum pump to the service port of the stop valve on
the gas pipe side of the outdoor unit.

Run the vacuum pump for more than 15 minutes and at this time confirm that the pressure gage
indicates -0.1 Mpa (-76 cmHg).

Check the vacuum with the gage manifold valve, then close the gage manifold valve, and stop the
vacuum pump.

Leave it as is for one or two minutes .Make sure the pointer of the gage manifold valve remains
in the same position.

Close

Open

Hexagonal
wrench

Stop valve

pipe

Connection

Gage manifold valve

Stop valve

Liquid pipe

Stop valve

Hexagonal wrench

Gas pipe

Caps

Service port

Vacuum pump

Remove the gage man ifold valve qu ickly from th e service po rt of the stop valve.

After refrigerant pipes are connected and evacuated, fully open all stop valves
on gas and liquid pipe sides.
Operating without fully opening lowers the performance and causes trouble.

Pipe length
7m maximum
No gas charge is
needed.

Pipe length
exceeding 7m
Charge the prescribed
amount of gas.

Tighten the cap to the service port to obtain the initial status.

Retighten the cap.

Leak test

4-3. Evacuation direction：

9

BSGI 09(12)

44.. RREEFFRRIIGGEERRAANNTT FFLLOOWW DDIIAAGGRRAAM

M

MAX. REFRIGER ANT PIPING LENGTH

Models

Refrigerant Piping
Max. Length: m
A

Piping size (OD) : mm Length of connecting pipe : m

Gas

Liquid Indoor unit

Outdoor unit

Models

Indoor
unit

Outdoor unit

MAX. HEIGHT DIFFERENCE

Outdoor unit precharged
(up to 7m)

Refrigerant piping length

15m7m

Max. Height
difference 7m

Refrigerant piping
Max. Length
A

ADDITIONAL: R EFRIGERANT CHARGE(R-410A: g)

AS 09(12)UR4SVNZC

-

15 9 52

.

6.00

720

75

0

Canculation :Xg=25g/m*(A-7)m

10m

200

AS 09(12)UR4SVNZC

-

10

BSGI 09(12)

55.. EELLEECCTTRRIICCAALL DDAATTAA

5-1.Electrical wiring diagrams

1.INDOOR

11

BSGI 09(12)

55.. EELLEECCTTRRIICCAALL DDAATTAA

12

2.OUTDOOR

5-2. Electric control

1.Indoor control

BSGI 09(12)

55.. EELLEECCTTRRIICCAALL DDAATTAA

13

2.Outdoor control

BSGI 09(12)