Baldwin Stonegate Handleset User Manual

Page 1
Installation Instructions
ENGLISH
Congratulations!
With your purchase of this Premium Entrance Set, you’re among a group of discerning individuals who know the intrinsic value of selecting the finest—Baldwin.
Our step-by-step installation instructions will help guide you through your project quickly and easily.
Care and Maintenance
WARNING: Do not attempt to clean your hardware with any type of abra­sive cleaners, solvents, or chemicals. These types of cleaning agents may mar the finish. A damp cloth is all that is necessary to wipe clean. Note: Finish Number 102, Oil-Rubbed Bronze, can be cleaned with light machine oil and wiped with a dry cloth.
©Baldwin Hardware Corporation - A Masco Company
P.O. Box 15048, Reading, PA 19612
Remember Baldwin
With the completion of your project, remember that Baldwin quality hard­ware and giftware products are available for all your decorating and remodeling needs. Matching entrance sets for exterior doors, beautiful bath accessories, and a complete selection of cabinet and door-enhancing hardware are all available from your Baldwin retailer.
To request a product brochure or the name of a retailer near you, call 1-800-566-1986.
Baldwin offers a vast array of exceptional solid brass products to elegantly enhance all areas of the home. Each collection features a wide variety of beautiful, high-fashion finishes. From locking products to lighting and bath accessories, Baldwin provides the discriminating decorator with numerous options to accent and complement the homes ambience with distinction, taste, and fine detail.
Complimentary Baldwin Security Test and Rebate Offer
Be assured that your home is safe and secure with Baldwins Security Test. To get yours free, download it at www.baldwinhard­ware.com/security and receive a special online rebate offer. Or write to Baldwin Hardware Corporation, P.O. Box 15048, Reading, PA
19612.
Consumer Help Line 1-800-566-1986
Hours: 6 a.m. to Midnight C.S.T.7 days a week If you have trouble installing your Baldwin product, feel free to call our toll-free Consumer Help Line.
www.baldwinstyleguide.com
www.baldwinhardware.com
Premium Entrance Set
EMERGENCY EXIT FUNCTION
5360
Blakely
TM
5350
Manchester
®
PK.EGENTR
PK.EGENTR
8/20/02
5355
Stonegate
®
1.
Page 2
Protective
Eyewear
Phillips
Screwdriver
Tape
Measure
Flat Head
Screwdriver
2
1
8" Dia. Face
Bore Hole Saw
Electric
Drill
1
2" Wood
Chisel
1
8" Wood
Drill Bit
5
16" Wood
Drill Bit
5
32" Wood
Drill Bit
Pencil
Chalk,
Grease Pencil, or
Lipstick
Utility
Knife
Masking Tape 24" Level
Hammer
Helpful Tools
Wood Filler
Beeswax
or Soap
Required Tools
1" Spade Bit or
1" Hole Saw
(Recommended)
If you have any trouble installing your Baldwin product, feel free to call our toll-free consumer help line at 1-800-566-1986. Hours: 6 a.m. – midnight (east coast standard), 7 days a week.
2.
Page 3
Before You Begin
1
Remove and discard all materials and screw(s) used for packing your Premium Entrance Set. Verify that you have all parts pictured on exploded view section of instructions.
Check the thickness of the door. This lockset works on doors 1
3
4"
thick only. For doors greater than 1
3
4" up to 21⁄4" thick, contact our
Consumer Help Line at 1-800-566-1986. The conversion kit part number for this item is 5399.XXX.C; please specify the finish of your product.
• Follow the step-by-step sequence to ensure proper opera­tion of your Baldwin lockset.
If your door is pre-drilled, see handleset installation step 1. If it is not pre­drilled, see door preparation step 1.
Important! If you are removing an old lock and replacing it with this Baldwin lockset, you must install the Baldwin strikeplate provided on the doorframe. Failure to do so could void your warranty. You may need to plug existing holes left by the old strikeplate screws with wood dowels and re-drill the pilot holes for the new strikeplate.
We recommend spreading cardboard over floor to prevent scratching parts and marring floor.
Always wear protective eyewear.
Note: The illustrations in these instructions depict the outside handle being installed on the right of the door. For installation of the outside handle on the left of the door, proceed as if all illustrations were reversed.
Exploded View
Outside Cylinder
Tailpiece
Allen Wrench
Strikeplate (Latch)
Dustbox (Latch)
Set Screw
Latch
#6-32 x
7
16"
Oval Head Screws
#10-32 x 17⁄8" Flat
Head Screws
Emergency Exit Cartridge
Rectangular
Interior Escutcheon
Plate with Turnpiece
Knob
#10-32 x 11⁄4" Flat Head Screws
Spacer
Spindle
Alignment Fitting
V Groove
Deadbolt
Dustbox (Deadbolt)
#10-32 x 2
1
2"
Flat Head Screw
Reinforcing Strike
Strike (Deadbolt)
#8 x
3
4
"
Combination
Screws
#8 x
3
4
" Combination Screws
Outside Handleset Trim
#8-32 x 1⁄4" Screws
3" Reinforcing Screws
#8 x 3⁄4" Combination Screws
#8 x
3
4" Wood
Screws
Post
Keys
Oval Interior
Escutcheon Plate
with Turnpiece
#6-32 x 7⁄16"
Oval Head Screws
Right-Hand
Lever
Left-Hand
Lever
#10-32 x 11⁄4"
Flat Head Screws
#10-32 x 17⁄8" Flat
Head Screws
Screw Cover Backplate
Rectangular Emergency
Exit Cartridge is used
with Stonegate and
Manchester.
Screw Cover
Set Screw
If you have any trouble installing your Baldwin product, feel free to call our toll-free consumer help line at 1-800-566-1986. Hours: 6 a.m. – midnight (east coast standard), 7 days a week. 3.
Page 4
(2) #8-32 x 1⁄4"
Screws
(2 or 4) #6-32 x 7⁄16"
Oval Head Screws
(2) #8 x
3
4"
Wood Screws
(2) #8 x 3⁄4"
Combination
Screws
(2) 3"
Reinforcing
Screws
Set Screw
(2) #10-32 x 17⁄8"
Flat Head
Screws
(2) #10-32 x 1
1
4"
Flat Head Screws
(4) #8 x 3⁄4"
Combination
Screws
(1) #10-32 x 21⁄2"
Flat Head
Screw
Handleset Installation Fasteners
Strikeplate Installation Fasteners
If you have any trouble installing your Baldwin product, feel free to call our toll-free consumer help line at 1-800-566-1986. Hours: 6 a.m. – midnight (east coast standard), 7 days a week. 4.
Page 5
Door Frame Template
Door Hole Template
If you have any trouble installing your Baldwin product, feel free to call our toll-free consumer help line at 1-800-566-1986. Hours: 6 a.m. – midnight (east coast standard), 7 days a week. 5.
Page 6
3Fold hole template along
door edge with center of bot­tom hole (A), the 2
1
8" dia.
hole, 38" from floor. Tape tem­plate to door.
4Determine backset, which
is the distance from the edge of door to center of hole. Use hole template to mark the backset center point for your installation. Locate and mark positions for (A, B, C, D, and E) on template. The most common backset is 2
3
8".
5Very carefully drill (A, B)
2
1
8" holes into one side of door
face until drill bit starts to protrude on opposite side. Important: Drill perpendicu­larly (at a 90º angle) to door.
1Pull door toward you to
check if it’s level. Observe con- tact of door to jam and make sure its level. Adjust if neces­sary.
Door Preparation (If Needed)
2
hole template
low side of bevel
door stop
B
A
top of door
2(Aerial View) To ensure
proper alignment, only use hole template on side facing doorstop. Helpful Hint: Some doors have a beveled edge with bevel facing doorstop.
If you have any trouble installing your Baldwin product, feel free to call our toll-free consumer help line at 1-800-566-1986. Hours: 6 a.m. – midnight (east coast standard), 7 days a week. 6.
Page 7
Door Preparation (If Needed) cont.
2
6Complete drilling holes (A,
B) from opposite side of door.
7Very carefully drill (C, D)
holes into door edge exactly at pencil marks. 3
1
2" deep for a 23⁄8" backset
3
7
8" deep for a 23⁄4" backset
Helpful Hint: Mark edge depth of drilling with masking tape.
8Very carefully drill (E)
5
16" hole into door exactly at pen­cil mark.
9Insert latch into hole (D).
Use utility knife to score chis­el guides into door edge. Make sure score guides are parallel to door. Repeat for deadbolt hole (C).
10 Chisel faceplate cavity
5
32" deep.
Helpful Hint: Chisel toward inside edge of score lines, removing only a small bit to avoid wood damage.
B
A
C
D
E
D
C
31⁄2"or 37⁄8"
1"
Masking tape
If you have any trouble installing your Baldwin product, feel free to call our toll-free consumer help line at 1-800-566-1986. Hours: 6 a.m. – midnight (east coast standard), 7 days a week. 7.
Page 8
Handleset Installation
3
1Determine your backset,
which is the distance from the edge of door to center of hole. Your lockset is shipped with a 2
3
8" backset (most
common). Adjust for a 2
3
4"
backset door only.
3Insert latch with angled side of
bolt facing outside. Drill
1
8" pilot
holes. Secure with two #8 x
3
4"
combination screws so latch is flush with door. Repeat for dead­bolt. Helpful Hint: When installing wood screws it is recommended to put beeswax or soap on screw threads to improve installation.
2For a 2
3
4" backset, grasp
body and twist faceplate 180º until it stops. Angled side of bolt should face outside. Follow same procedure for deadbolt. Note: See deadbolt orientation during installation step 4.
4Note orientation of dead-
bolt. Insert deadbolt. Drill
1
8"
pilot holes. Secure with #8 x
3
4" combination screws so
latch is flush with door.
inside
inside
5Extend deadbolt using
flat head screw driver.
inside
Top
If you have any trouble installing your Baldwin product, feel free to call our toll-free consumer help line at 1-800-566-1986. Hours: 6 a.m. – midnight (east coast standard), 7 days a week. 8.
Page 9
Handleset Installation (cont.)
3
If you have any trouble installing your Baldwin product, feel free to call our toll-free consumer help line at 1-800-566-1986. Hours: 6 a.m. – midnight (east coast standard), 7 days a week.
6Attach handle by inserting
the #10-32 x 2
1
2" flat head
screw on inside of door through screw cover backplate and the lower hole (E). Leave screw loose for adjustment. Note: Go to door preparation if you do not have a lower hole (E).
7From inside of door, slide
alignment fitting between post and around latch.
8Measure the thickness of
your door. If door is less than 1
3
4" thick, do not use the
spacer provided. If your door measures 1
3
4", slide the spacer
onto spindle.
9From inside of door, insert
short end of spindle through alignment bracket and latch, with V groove on the long end angled down and toward hinges. Position outside handle assembly so spindle slides into square hole on thumbpiece cartridge. Make certain spindle is inserted through the latch to stops.
10 Slide emergency exit
cartridge onto spindle. Attach lower cartridge with two #10­32 x 1
1
4" flat head screws, but
DO NOT TIGHTEN SCREWS AT THIS TIME.
inside
inside inside inside
inside
V groove
on bottom
toward hinges
Spindle
E
9.
Page 10
Handleset Installation (cont.)
3
11 Rotate deadbolt cam
toward door edge using a flat head screwdriver. This will cover the mounting screw hole that is closest to door edge.
12 Keeping tailpiece vertical,
insert cylinder tailpiece through outside handle assembly, dead­bolt, and emergency exit car­tridge.
14 With turn knob in vertical
position, align the slot in back of turn knob with tailpiece and place interior escutcheon plate against door. Fasten with two (four for rectangular interior escutcheon plate) #6-32 x
7
16"
oval head screws.
15 Pull spindle out as far as
possible and depress thumbpiece. Slide knob/lever onto spindle and tighten set screw firmly into V groove with Allen wrench. Tighten #10-32 x 2
1
2" flat head screw.
Attach bottom screw cover.
The lever version of this prod­uct comes with both left-hand and right-hand levers. You will only use one in the installa­tion. To determine which lever to use, make sure that the han­dle portion of the lever extends toward the hinges of the door and the hole for the set screw faces down.
Lever Version
13 From inside of door, rotate
tailpiece to retract deadbolt and uncover blocked mounting hole at top of cartridge. Attach cylinder with two #10-32 x 1
7
8" flat head
screws. Tighten all four screws making certain assembly is aligned properly. Check operation of tailpiece and spindle.
inside inside inside inside inside
Tailpiece
vertical
Door edge
Mounting screw
hole is covered
If you have any trouble installing your Baldwin product, feel free to call our toll-free consumer help line at 1-800-566-1986. Hours: 6 a.m. – midnight (east coast standard), 7 days a week. 10.
Page 11
Strikeplate Installation
IMPORTANT! You must install Baldwin strikeplate or your warranty is void.
1If weather stripping is
not installed, you must install weather stripping prior to strikeplate installation.
Mark center of deadbolt with chalk, grease pencil, or lipstick. Shut door and lock deadbolt to mark center point on doorframe.
4
2On doorframe, align strike
hole template with center point. Mark holes for center of latch bolt and outer corners of both strikes with pencil.
3For Deadbolt and
Latch Strikeplates:
Mark
drill points
5
16" above and
below center points. Bore two 1" holes 1
1
4" deep for deadbolt
dustbox and two 1" holes 1" deep for latch dustbox. Score chisel guide into doorframe with utility knife.
4For Deadbolt and Latch
Strikeplates:
Chisel out holes for dustboxes. Chisel out cavity so deadbolt strikeplate and latch strikeplate fit flush with door­frame. For deadbolt strikeplate, cavity is
7
32" deep.
For latch strikeplate, cavity is
3
32" deep.
5For Deadbolt
Strikeplate: Using reinforc­ing strikeplate as a template, drill two
5
32" pilot holes for 3"
long screws (outside holes) and two
1
8" pilot holes for #8
x
3
4" screws (inside holes).
inside
inside
1/8"
5/32"
If you have any trouble installing your Baldwin product, feel free to call our toll-free consumer help line at 1-800-566-1986. Hours: 6 a.m. – midnight (east coast standard), 7 days a week. 11.
Page 12
Strikeplate Installation (cont.)
IMPORTANT! You must install Baldwin strikeplate or your warranty is void.
4
8For Latch Strikeplate:
Using latch as a template, drill two
1
8" pilot holes for the
#8 x
3
4" screws.
6For Deadbolt
Strikeplate:
Insert dustbox into hole, add reinforcing strike, and secure with 3" reinforcing screws (outside holes) and #8 x
3
4" combination screws (inside
holes). Helpful Hint: When installing wood screws it is recommended to put beeswax or soap on screw threads to improve installation.
7For Deadbolt
Strikeplate:
Add strikeplate
and secure with #8-32 x
1
4"
screws.
insideinside
inside
9For Latch Strikeplate:
Insert dustbox into hole, add strikeplate, and secure by insert­ing #8 x
3
4" wood screws into
pilot holes. Helpful Hint: when installing wood screws it is recommended to put beeswax or soap on screw threads to improve installation.
inside
inside
outside
If you have any trouble installing your Baldwin product, feel free to call our toll-free consumer help line at 1-800-566-1986. Hours: 6 a.m. – midnight (east coast standard), 7 days a week. 12.
Page 13
Problem
Cant extend deadbolt unless key is in cylinder. Cant remove key with deadbolt in extended posi­tion.
Screws are all tight but the hardware is not firmly attached to the door. Knob or lever keeps coming off the spindle.
Door is difficult to latch or will not stay closed unless deadbolt is extended.
Cant extend deadbolt from inside with turn knob or outside with key when door is closed. Door is already prepared with round hole for latch. Deadbolt will only retract fully when retracted forcefully and quickly. Will not retract fully when
retracted slowly. Deadbolt works easily with turn knob on inside but is difficult to turn and has grinding sound
when turned with key on outside.
Deadbolt retracts when thumbpiece on outside is pushed.
Troubleshooting Guide
If parts are missing do not return product. Please call Baldwin's Consumer Help Line at 1-800-566-1986 and we will quickly send the parts to you.
Solution
Cylinder is not installed with correct tailpiece orientation. Remove turn knob assembly and cylinder. Extend deadbolt with screwdriver and re-install hardware. Refer to handleset installation steps 11 and 12.
Check door thickness. Door must be 1
3
4" thick. Hardware will not install on doors less than 13⁄4" thick.
Ensure that set screw on knob or lever is installed in V groove on spindle and securely tightened with Allen wrench provided. Refer to handleset installation step 15.
Strikeplate is not aligned with latchbolt. Remove, plug holes with wooden dowels and glue. Adjust and re-install. Condition can also be caused by weather stripping being installed after hardware is installed. Re-install strike as described at left. Refer to strikeplate installation step 1.
Open door and try to extend deadbolt. If deadbolt extends easily with door open, deadbolt strike is not aligned with deadbolt. Remove strike and relocate as necessary. Refer to strikeplate installation step 1.
Replace door or return lockset to place of purchase. Baldwin does not manufacture a round (drive-in) latch at this time. Wrong deadbolt may have been supplied. Call our Consumer Help Line at 1-800-566-1986 for assistance.
Improper alignment of cylinder and turnpiece or improper door thickness. Use a block of wood to tap cylinder collar so it will not move more than
1
16" in any direction. If this does not correct problem, check deadbolt hole preparation for accuracy. Ensure that
door is 1
3
4" thick. Refer to door preparation step 12.
Spindle is installed backwards. Long side on spindle must be toward the inside of the house. Remove and re-install correctly. Refer to handleset installation steps 8 and 9.
If you have any trouble installing your Baldwin product, feel free to call our toll-free consumer help line at 1-800-566-1986. Hours: 6 a.m. – midnight (east coast standard), 7 days a week. 13.
Loading...