Baldwin Renssalear Entrance Trim User Manual

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Baldwin Hardware Corporation

Mortise Lock Installation Instructions

TOOLS REQUIRED

1 Pencil 2 No. 2 and No. 3 Phillips Head

Screwdrivers 3 No. 1 and No. 2 Slotted Screwdrivers 4 1/8" Allen Head Wrench 5 3/4" Wood Chisel or Corner Chisel 6 Measuring Device 7 Lock Mortising Tool (Recommended) 8 Router and Lock Face Template

Note: In order to successfully install a mortise lock and trim, a minimum of average skill level is required with use of the above listed tools.

Read and understand the provided instructions BEFORE attempting to mark or cut the door and/or frame. If there are any questions before you begin the installation, phone or visit your nearest Baldwin Distributor or contact the Technical Service Department at Baldwin at 610.777.7811.

Diagram A

Diagram B

ENTRANCE HANDLESET

ENTRANCE LEVER/KNOB SET

9 Combination Square 10 Awl 11 Hacksaw 12 File (Wood Rasp and Metal) 13 Baldwin Aligning Tool 14 Drill and assorted Drill Bits (1/16", 1/8",

5/16", 3/8", 3/4", 1", 1-1/4") 15 Screw Wax or Soap 16 Powder Chalk, Graphite or Lipstick

CAUTION

Baldwin 2-1/2 and 2-3/4 backset Mortise locks are designed for residential use in UL-listed

fire-rated openings rated for 3-hour maximum. Meets U.S. UL10C (positive pressure) and CANS-104M80. In the event of fire, lock will be permanently disabled when mechanism reaches temperatures above 400˚F. Use in accordance with local fire code regulations.

PK 1076A 8/05

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Mark the Door Double Check Compatibility

of Door Stile & Trim

Mortise Lock Pocket For Lock Body

Prepare for Lock Front

Mark the door at 37-1/2"- 40" above finished floor, or if retrofit, at appropriate location to coordinate with existing strike preparations.

This will be center line of the lock and will put the knob/lever at 36" - 39" above the floor.

Make sure that the door stile will accommodate the intended lock.

Mortise the pocket in the door 1/8" deeper than the lock being installed. Refer to the

Installation Template Guide Chart (blue sheet) for exact size of mortise pocket.

Rout for the lock front.

Square the Corners.

Determine Hole Pattern Required for Trim on Blue Sheet

Determine hole pattern required for trim using Installation Template Guide Chart (blue sheet shown). Mark the listed holes on the yellow lock template (figure 7) enclosed with the lock. Ensure trim will not interfere with door stop or extend over door panel or glass.

Prepare for Lock Front

Mortise Lock Handleset Installation Instructions

DOOR CONDITIONS

Left Hand

Right Hand

Outside

Left Hand

Reverse Bevel

Right Hand

Reverse Bevel

HAND OF DOOR IS ALWAYS DETERMINED FROM THE OUTSIDE

Here are some rules to follow:

• The outside of an exterior door is the street or entrance side.

• The outside of a room is the hall side.

• The outside of a single communicating door is the side from which the hinges are not visible when the door is closed.

• The outside of a closet door is the room or hall side.

GENERAL NOTES

Paper template is designed for 1-3/4" thick doors. For extra thick doors, measure backset from center of door edge. Tape supplied template to the door to locate fastener pattern for lock and trim.

When installing hardware on metal or fiberglass doors, ensure the door was designed to accommodate mortise locks. If in doubt, check with your local door distributor or door manufacturer.

Removal of hardware from doors is recommended before painting and finishing of the door. Allow paint/stain to fully cure before reinstalling hardware, usually ten days to two weeks. Check paint manufacturer instructions.

Retain these instructions in a safe place should you need to disassemble the lock trim or require Baldwin’s assistance.

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For 1-3/4" doors, fold the yellow lock template

and attach to door using Installation T

emplate

Guide. Mark door at appropriate locations for

lock and trim. MARK APPROPRIATE BACKSET.

(Extra thick door conditions, see General Notes.)

Metal template 8498.000 is available for purchase.

Mark Door

Drill Holes

Drill appropriate holes as indicated on yellow lock template. DO NOT OVERSIZE HOLES. Only top two holes are drilled for knob to knob and lever to lever sets.

Install Lock

Insert Spindle

Size Thumbpiece

Drill two pilot holes for the lock face, adjust the bevel and install the lock. Shim between the lock and door on cylinder side as shown to prohibit the cylinder from pulling the lock case off center.

(Failure to shim the lock may cause the cylinder to sit unevenly on the surface of the trim.)

For handleset trim install the spindle from the inside with V groove facing bottom door hinge and thread the screw and lock washer into the spindle from the outside. Tighten securely. For knob to knob and lever to lever sets, install spindle from outside - go to step 13.

Cut the thumbpiece so that it will fully engage the lift lever on the bottom of the lock.

Place the cylinder through the trim. Partially insert key into cylinder. Thread the cylinder into the lock until it is against the trim and Baldwin name is horizontal. For knob to knob and lever to lever sets - Install aligning bushing and fasten trim with supplied screws. Remove bushing - go to step 16.

Start the thru-bolts which will hold the exterior trim. (Use screw cover washer under the bottom thru-bolt.) Tighten both securely.

Install Thru-Bolts

Install Cylinder

Thread the cylinder plug into interior side of lock. Place a strip of tape over plug to keep it from turning. Notch must be located as shown.

(Double cylinder functions: OMIT THIS STEP.)

Install Cylinder Plug

9 10

Cut

Cut Relief Pockets

Cut the relief pockets 3/8" deep on both sides for the Latch Hinge, 2-1/2" and 2-3/4" backset only. (Does not apply for 1" front.)

Metal

Paper

Shim

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Size & Cut Thumbturn

Install Interior Trim

Place the interior trim on the door. Slide the aligning bushing onto the spindle so it fits into the knob hole. Drill pilot holes and fasten interior trim with supplied fasteners. Remove bushing and discard.

Cut the thumbturn tailpiece so that it goes halfway through the lock (as in step 12).

Complete Trim Installation

Start the set screw before sliding the knob or lever onto the spindle. Slide knob or lever onto the spindle and tighten securely. For knob to knob and lever to lever sets - install both sides - go to step 19.

Tighten Cylinder Set Screw

Install Armor Front

*Mark and Mortise Jamb for Strike Location

Tighten the cylinder set screw by turning clockwise. Do not over tighten. Do not use a

power screw driver.

Install the armor front with the small phillips head screws supplied.

Mark the Jamb for the proper strike location. Coat extended latch bolt with graphite, powdered chalk or lipstick. Retract the bolt, close the door and actuate the knob or lever several times to mark the jamb. Add approximately 1/32" clearance from that mark.

Drill pilot holes for security strike and relief holes for finished strike. Install dust box and security strike with 1" and 3" screws on the stop side of the plate.

Note: Security Strikes are

supplied only with locks which utilize cylinders.

Install strike plate with supplied machine screws.

Install Strike Plate

Install Dust Box & Security Strike

Thread decorative screw cover onto threaded washer.

Install Screw Cover

18 19

* APPLY ANY WEATHERSTRIPPING BEFORE STRIKE HAS BEEN INSTALLED.

Door

Stop