Baldwin R044 User Manual

PK.2718
CYLINDER
RING
OUTSIDE PLATE
OUTSIDE ADAPTOR
DEADBOLT
BACKPLATE
CYLINDER SCREWS
RETAINING CLIP
INSERT
WAVE WASHER
ALLEN
#10 X 1-7/8”
Single & Double Cylinder
with Escutcheon Plate
Installation Instructions
WRENCH
STRIKE
REINFORCING
STRIKE
DUSTBOX
#10 X 3”
WOOD SCREWS
STRIKE
#8 X 3/4” SCREWS
ALIGNMENT
BUSHINGS
LATCH
INSIDE
ADAPTOR
1-1/4”
FLAT HEAD
SCREWS
SPINDLE
NYLON
WASHER
RETAINER
INSIDE PLATE
#8 x 3/4” OVAL HEAD SCREWS
TURN KNOB
KNOB
SET SCREW
DOOR PREPARATION: LATCH, DEADBOLT & MOUNTING HOLES ADJUSTING DEADBOLT BACKSET
1. Fold template on scored line and locate, using the bottom 2-1/8” bore, at desired height (about 40” from floor). Place folded edge on low side of door bevel. Mark hole locations on the door for appropriate backset & plate style.
2. Caution: Re-
check bore hole locations before drilling. Drill the
2-1/8” Face Bores through the door first. Drill the 1” diameter Edge Bores through to the inside of the 2-1/8” Face Bore.
3. Insert the latch & deadbolt into the edge of the door. Trace an outline of the faceplate onto the door edge. Mark screw hole center locations and drill 1/8” pilot holes.
4. Remove latch & deadbolt and chisel out both areas marked in Step 3 to a depth of 5/32” or until the faceplates are flush with door edge.
5. Prior to drilling the 3/32” holes, align knob/lever hole on inside plate with lower 2-1/8” face bore and temporarily place over the template. Ensure the correct hole locations were marked in Step 1.
6. Using a 3/32” drill bit, drill the mounting holes 3/4” deep at the locations previously marked in Step 1.
The deadbolt supplied with this unit has an adjustable backset feature. It will be set at 2-3/8” backset. To adjust to 2-3/4” backset, grasp body and twist faceplate/bolthead assembly 180° until it stops. Unit is now ready for installation in a 2-3/4” backset configuration.
1” DIA.
EDGE BORE
2-1/8”
FACE
BORE
THRU-HOLES
KNOB/ LEVER
HOLE
3/32”
MOUNTING
HOLES
STRIKE PREPARATION – LATCH STRIKE PREPARATION – DEADBOLT
1. Using the strike portion of the mark­ing template, locate and mark strike mounting screws and centering points for your door thick­ness.
2. Align the strike and trace outline onto the door frame using mounting screw marks for location.
3. At the screw marks, drill (2) 1/8” dia. pilot holes for the screws. Bore 7/8” dia. X 3/4” deep hole.
7/8”
EDGE BORE
4. Chisel out the area marked in step 2 to a depth of 1/16” or until strike is flush with door frame.
Install strike using (2) #8 Flat Head combination screws.
1. Close door and extend deadbolt several times. Deadbolt center will leave mark on door frame. If mark is not present, rub chalk on deadbolt center and repeat.
Position strike on center mark. Trace outside of strike and mounting holes.
2. Position the reinforcing strike and mark locations for reinforcing screws.
Drill (2) 5/32” pilot holes for 3” long screws and (2) 1/8” pilot holes for #8 x 3/4” long screws. Mark drill points 5/16” above and below centering point. Bore (2) 1” dia. holes x 1-1/4” deep. Chisel out holes for dust box.
DRILL 1/8” DIA. PILOT HOLES FOR #8 SCREWS.
BORE 1” DIA. HOLE ABOVE AND BELOW CENTERING POINT.
5/16” ABOVE CENTER POINT
3. Chisel out area 7/32” deep or until all strikes are flush with the door frame.
Install strike as illustrated.
NOTE: LUBRICANT RECOMMENDED WHEN INSTALLING 3” REINFORCING SCREWS.
SINGLE CYLINDER INSTALLATION
1. a. With backset marking facing up, grasp the latch faceplate and rotate to assure bevel side of latchbolt faces jamb.
b. Deadbolt should be thrown prior to installation. Slide the latch & dead­bolt into the door as shown. Secure with (2) #8 x ¾” screws per each component.
A.
BACKSET MARKING MUST BE FACING UP
B.
1/8” PILOT HOLES
FOR #8 SCREWS
2. Install both adap­tors onto door and insert (2) 1-1/4” Flat Head Screws into inside adaptor. The inside adaptor will have thru-holes and countersinks for the screws. Do not fully tighten at this time.
1-1/4”
SCREWS
3.Insert the spindle into the latch with the ends protruding from both adaptors. Slide the alignment bushings onto the spindle ends and into the adaptors. Tighten the screws and remove the alignment bushings.
SPINDLE
ALIGNMENT
BUSHINGS
DRILL 5/32” DIA. PILOT HOLES FOR 3” SCREWS.
4. Place the out­side rose onto the adaptor and thread on retainer using the spanner tool.
Do not fully tighten.
RETAINER
SPANNER
TOOL
CENTER LINE
5/16” BELOW CENTER POINT
5. Insert the cylinder into outside ring. Slide the cylinder tailpiece into deadbolt and place cylinder & ring into outside plate. Place backplate against door & secure with (2) #10 screws.
RING
BACKPLATE
CYLINDER
6. Place interior plate subassembly onto door, inserting the cylinder tailpiece into back of the turnpiece. Thread retainer onto adap­tor. Do not fully tighten. Install #8 oval head screws into door. Do not fully tighten.
WOOD SCREWS
SINGLE CYLINDER INSTALLATION – CONTINUED
7. Rotate turnpiece to check operation of deadbolt.
Tighten all screws and retainers.
Rotate turnpiece again to check op­eration of deadbolt.
8. Insert the spindle into a knob or lever. Align scribed mark with correct door thickness and secure with set screw.
1-3/4”
1-3/8”
9. Slide a nylon washer onto the base of both knobs or levers. Slide the spindle with the previously attached knob or lever into the latch with the set screw pointed down and toward the hinges of the door. Secure the other knob or lever to the exposed spindle end.
TURNPIECE
or
SET SCREW
SPINDLE
DOUBLE CYLINDER INSTALLATION
Follow Steps #1 through #4 in the Single Cylinder Installation
section before proceeding to Step # 1.
DOUBLE CYLINDER INSTALLATION
1. a. Carefully break off cylinder tailpiece at required mark for your door thickness.
Caution: Use (2) pairs of pliers as shown or tailpiece will be damaged.
b. Align tailpiece with slot. Keep tailpiece vertical and curved toward right side of hole as illustrated.
A.
B.
TAILPIECE
2-1/4”
SLOT
2”
CYLINDER
1-3/4”
CYLINDER
ALLEN
WRENCH
OUTSIDE
RING
#8 X 3/4” SCREWS
OUTSIDE PLATE
ALIGNMENT
BUSHINGS
OUTSIDE ADAPTOR
FACE
PLATE
DEADBOLT
LATCH
INSIDE
ADAPTOR
FLAT HEAD SCREWS
COLLAR
1-1/4”
CYLINDER
SPINDLE
#10 X 1-7/8”
CYLINDER SCREWS
INSIDE PLATE
#8 x 3/4” OVAL HEAD SCREWS
NYLON WASHER
RETAINER
CYLINDER CAP
INSIDE RING
(THREADED)
KNOB
CYLINDER
CYLINDER
TAILPIECE
DOUBLE CYLINDER INSTALLATION – CONTINUED
2. Insert the cylinder into ring. Slide the cylinder tailpiece into the deadbolt and place cylinder & ring into outside plate.
Keeping tailpiece
OUTSIDE
CYLINDER
vertical and curved toward right side of the hole, insert inside cylinder with threaded collar into the deadbolt.
Consumer Help Line 1-800-566-1986
OUTSIDE
CYLINDER
RING
TOP VIEW
COLLAR
CYLINDER
INSIDE
CYLINDER
3. Insert (2) #10 screws through inside cylinder and thread into outside cylinder. Place cylinder cap over inside cylinder
INSIDE
and secure with inside cylinder ring.
CYLINDER CAP
INSIDE CYLINDER
RING
4. Place interior plate onto door. Thread retainer onto adaptor. Do not fully tighten.
Install #8 oval head screws into door. Do not fully tighten.
5. Insert key to check operation of deadbolt.
Tighten all screws and retainers.
Rotate key again to check operation of deadbolt
©2011 Baldwin Hardware Corporation, Lake Forest, CA PK.2718
6. Insert the spindle into a knob or lever. Align scribed mark with correct door thickness and secure with set screw.
1-3/4”
1-3/8”
or
SET SCREW
SPINDLE
SET SCREW
7. Slide a nylon washer onto the base of both knobs or levers. Slide the spindle with the pre­viously attached knob or lever into the latch with the set screw pointed down and toward the hinges of the door. Secure the other knob or lever to the exposed spindle end.
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