Baldwin BAW3022 Installation & Assembly

Page 1
Installation Instructions
ENGLISH
Premium Entrance Set
SINGLE CYLINDER SECTIONAL TRIMS
PK.5708
Before You Begin
1
• Check the thickness of the door. This lockset works on doors 13⁄4” thick only. For doors greater than 13⁄4” up to 21⁄4” thick, contact our Consumer Help Line at 1-800-566-1986. The conversion kit part number for this item is 5399.XXX.A; please specify the finish of your product.
• Follow the step-by-step sequence to ensure proper operation of your Baldwin lockset.
• If your door is pre-drilled, see handleset installation step 1. If it is not pre-drilled, see door preparation step 1.
Important! If you are removing an old lock and replacing it with this Baldwin lockset, you must install the Baldwin strikeplate provided. Failure to do so could void your warranty. You may need to plug existing holes left by the old strikeplate screws with wood dowels and re­drill the pilot holes for the new strikeplate.
• We recommend spreading cardboard over floor to prevent scratching parts and marring floor.
• Always wear protective eyewear.
Note: The illustrations in these instructions depict the outside handle being installed on the right of the door. For installation of the outside handle on the left of the door, proceed as if all illustrations were reversed.
Exploded View
Outside Cylinder
Tailpiece
Outside Collar
Outside Handleset Trim
#8-32 x 1⁄4” Screws
Strikeplate (Deadbolt)
3” Reinforcing Screws
Reinforcing Strike
#8 x 3⁄4
Combination Screws
Dustbox
#8 x 3⁄4” Wood Screws
Strikeplate (Latch)
Dustbox
Deadbolt
#8 x 3⁄4
Combination Screws
Spindle
Screw Base
Latch
V Groove
Spacer
#10-32 x 11⁄4” Flat Head Screws
#10-32 x 23⁄4” Oval Head Screw
Inside Turnpiece Mounting Plate
#10-32 x 17⁄8” Pan Head Screws
Inside Turnpiece
Inside Adapter
Rosette
Set Screw
Allen Wrench
#8-32 x 3/4” Oval
Head Screws
Rose Retainer
Keys
Left-Hand
Lever
Right -
Hand Lever
Rose Retainer Wrench
Knob
Handleset Installation Fasteners
(2) #8-32 x 3/4
Oval Head Screws
#10-32 x 23⁄4
Oval Head
Screw
(2) #10-32 x 17⁄8
Pan Head
Screws
Set Screw
(4) #8 x 3⁄4
Combination
Screws
(2) #10-32 x 1 1⁄4
Flat Head
Screws
Strikeplate Installation Fasteners
(2) #8-32 x 1⁄4
Screws
(2) #8 x 3⁄4
Wood Screws
(2) 3”
Reinforcing
Screws
(2) #8 x 3⁄4
Combination
Screws
Door Hole Template
Door Frame Template
Required Tools
Protective
Eyewear
5
16” Wood
Drill Bit
5
32” Wood Drill Bit
Phillips
Screwdriver
1” Spade Bit or
1” Hole Saw
(Recommended)
Helpful Tools
Wood Filler
Beeswax or Soap
Flat Head
Screwdriver
Grease Pencil, or
Lipstick
Tape
Measure
PencilChalk,
Electric
Drill
Utility
Knife
21⁄8” Dia. Face Bore Hole Saw
Masking Tape 24” Level
1
2” Wood
Chisel
1
8” Wood Drill Bit
Hammer
Canterbury
5305
Door Preparation (If Needed)
2
Tahoe
®
door stop
B
B
®
Logan
Madison
®
Masking tape
C
1”
31⁄2or 37⁄8
C
hole template
low side of bevel
A
A
D
E
D
top of door
5315 5320
5325
Remember Baldwin
With the completion of your project, remember that Baldwin quality hardware products are available for all your decorating and remodeling needs. Matching entrance sets for exterior doors, beautiful bath accessories, and a complete selection of cabinet and door-enhancing hardware are all available from your Baldwin retailer.
To request a product brochure or the name of a retailer near you, call 1-800-566-1986.
1 Pull door toward you to
check if it’s level. Observe contact of door to jam and make sure it’s level. Adjust if necessary.
2 (Aerial View) To ensure
proper alignment, only use hole template on side facing doorstop. Helpful Hint: Some doors have a beveled edge with bevel facing doorstop.
3 Fold hole template along
door edge with center of bottom hole (A), the 21⁄8” dia. hole, 38” from floor. Tape template to door.
4 Determine backset, which
is the distance from the edge of door to center of hole. Use hole template to mark the backset center point for your installation. Locate and mark positions for (A, B, C, D, and E) on template. The most common backset is 23⁄8”.
5 Very carefully drill (A, B)
21⁄8” holes into one side of door face until drill bit starts to protrude on opposite side. Important: Drill perpendicularly (at a 90º angle) to door.
6 Complete drilling holes (A,
B) from opposite side of door.
7 Very carefully drill (C, D) holes
into door edge exactly at pencil marks. 31⁄2” deep for a 23⁄8” backset 37⁄8” deep for a 23⁄4” backset Helpful Hint: Mark edge depth of drilling with masking tape.
8 Very carefully drill (E)
5
16” hole into door exactly at
pencil mark.
9 Insert latch into hole (D).
Use utility knife to score chisel guides into door edge. Make sure score guides are parallel to door. Repeat for deadbolt hole (C).
10 Chisel faceplate cavity
5
32” deep. Helpful Hint: Chisel toward inside edge of score lines, removing only a small bit to avoid wood damage.
PK.5708
12/11
Congratulations!
With your purchase of this Premium Entrance Set, you’re among a group of discerning individuals who know the intrinsic value of selecting the finest—Baldwin.
Our step-by-step installation instructions will help guide you through your project quickly and easily.
Care and Maintenance
WARNING: Do not attempt to clean your hardware with any type of abrasive cleaners, solvents, or chemicals. These types of cleaning agents may mar the finish. A damp cloth is all that is necessary to wipe clean. Note: Finish Number 102, Oil-Rubbed Bronze, can be cleaned with light machine oil and wiped with a dry cloth.
Handleset Installation
3
1 Determine your backset,
which is the distance from the edge of door to center of hole. Your lockset is shipped with a 23⁄8” backset (most common). Adjust for a 23⁄4” backset door only.
3
2 For a 2
4” backset, grasp body and twist faceplate 180º until it stops. Angled side of bolt should face outside. Follow same procedure for deadbolt. Note: See deadbolt orientation during installation step 4.
inside
3 Insert latch with angled side
of bolt facing outside. Drill 1⁄8” pilot holes. Secure with #8 x
3
4” combination screws so latch is flush with door. Repeat for deadbolt. Helpful Hint: When installing wood screws it is recommended to put beeswax or soap on screw threads to improve installation.
Top
inside
4 Note orientation of deadbolt.
Insert deadbolt. Drill 1⁄8” pilot holes. Secure with #8 x 3⁄4” combinations screws so latch is flush with door.
tailpiece
vertical
5 Extend deadbolt with
flat head screwdriver.
Keeping tailpiece vertical, insert cylinder through collar and into deadbolt. Hold in place. Do not insert key.
inside
inside inside
6 Place turnpiece mounting
plate on inside of door. Attach to cylinder using two #10-32 x 17⁄8” pan head screws. Tighten screws. Important: Note orientation of mounting plate.
7 Place inside turnpiece
over mounting plate. Insert tailpiece into inside turnpiece. Attach inside turnpiece to mounting plate with two #8-32 x 3/4” oval head screws. Make certain turn knob rotates smoothly in both directions.
E
inside
8 Attach handle by inserting
the #10-32 x 23⁄4” oval head screw on inside of door through screw base and the lower hole (E). Leave screw loose for adjustment. Note: Go to door preparation if you do not have a lower hole (E).
inside
9 Measure the thickness of
your door. If door is less than 13⁄4” thick, do not use the spacer provided. If your door measures 13⁄4”, slide the spacer onto spindle.
Spindle
V groove
on bottom
toward hinges
inside
10 From inside of door, insert
short end of spindle through the latch with the V groove on the long end angled down and toward hinges. Position outside handleset trim so spindle slides into square hole in thumbpiece cartridge. Note: Make certain spindle is inserted through the latch to stops.
inside inside
11 Align spindle, latch, and
outside handle. Insert the inside adapter onto the posts of the outside handleset trim. Secure with two #10-32 x 11⁄4” flat head screws. Tighten all three screws, including screw for bottom of handle.
12 Position rosette onto
inside adapter. Using rose retainer wrench, thread the rose retainer onto the threaded portion of the adapter.
inside
13 Slide knob onto spindle
and tighten set screw with Allen wrench. Knob/lever is secured when set screw enters V groove in spindle.
Consumer Help Line 1-800-566-1986
Hours: 8 a.m. to 8 p.m. E.S.T. – Monday - Friday 10 a.m. to 6 p.m. E.S. T. – Saturday
If you have trouble installing your Baldwin product, feel free to call our toll-free Consumer Help Line.
©2011 Baldwin Hardware Corporation
19701 Da Vinci, Lake Forest, CA, 92610
Baldwin offers a vast array of exceptional solid brass products to elegantly enhance all areas of the home. Each collection features a wide variety of beautiful, high-fashion finishes. From door hardware to bath accessories, Baldwin provides the discriminating decorator with numerous options to accent and complement the home’s ambience with distinction, taste, and fine detail.
Browse through the Baldwin Collection of beautiful locks, bath accessories and decorative hardware. Compare styles and finishes. There are thousands of photos and descriptions available to help you coordinate hardware throughout your home. Create your ideal “wish list” then visit your Baldwin Retailer or Dealer. Visit www. baldwinhardware.com today!
www.baldwinhardware.com
Strikeplate Installation
4
IMPORTANT! You must install Baldwin strikeplate or your warranty is void.
inside
1 If weather stripping is
not installed, you must install weather stripping prior to strikeplate installation. Mark center
of deadbolt with chalk, grease pencil, or lipstick. Shut door and lock deadbolt to mark center point on doorframe.
2 On doorframe, align strike
hole template with center point. Mark holes for center of latch bolt and outer corners of both strikes with pencil.
inside
3 For Deadbolt and
Latch Strikeplates: Mark
drill points 5⁄16” above and below center points. Bore two 1” holes 11⁄4” deep for both dustboxes. Score chisel guide into doorframe with utility knife.
inside
4 For Deadbolt and
Latch Strikeplates: Chisel
out holes for dustboxes. Chisel out cavity so deadbolt strikeplate and latch strikeplate fit flush with doorframe. For deadbolt strikeplate, cavity is 7⁄32” deep. For latch strikeplate, cavity is 3⁄32” deep.
5/32”
1/8”
5 For Deadbolt
Strikeplate: Using reinforcing
strikeplate as a template, drill two 5⁄32” pilot holes for 3” long screws (outside holes) and two 1⁄8” pilot holes for #8 x 3⁄4” screws (inside holes).
outside
inside
inside
6 For Deadbolt
Strikeplate: Insert dustbox
into hole, add reinforcing strike, and secure with 3” reinforcing screws (outside holes) and #8 x
3
4” combination screws (inside holes). Helpful Hint: when installing wood screws it is recommended to put beeswax or soap on screw threads to improve installation.
inside
7 For Deadbolt
Strikeplate: Add strikeplate
and secure with #8-32 x 1⁄4” screws.
inside
8 For Latch Strikeplate:
Using latch stikeplate as a template, drill two 1⁄8” pilot holes for the #8 x 3⁄4” screws.
inside
9 For Latch Strikeplate:
Insert dustbox into hole, add strikeplate, and secure by inserting #8 x 3⁄4” wood screws into pilot holes.
Troubleshooting Guide
If parts are missing do not return product. Please call Baldwin’s Consumer Help Line at 1-800-566-1986 and we will quickly send the parts to you.
Problem
Can’t extend deadbolt unless key is in cylinder. Can’t remove key with deadbolt in extended position.
Screws are all tight but the hardware is not firmly attached to the door.
Inside knob or lever spins freely and does not retract latch bolt. Deadbolt retracts when thumbpiece on outside is pushed.
Knob or lever keeps coming off the spindle.
Door is difficult to latch or will not stay closed unless deadbolt is extended.
Can’t extend deadbolt from inside with turn knob or outside with key when door is closed.
Door is already prepared with round hole for latch.
Deadbolt will only retract fully when retracted forcefully and quickly. Will not retract fully when retracted slowly.
Deadbolt works easily with turn knob on inside but is difficult to turn and has grinding sound when turned with key on outside.
Solution
Cylinder is out of time. Remove turn knob assembly and cylinder. Extend deadbolt with screwdriver and re-install hard­ware. Refer to handleset installation Step 5.
Check door thickness. Door must be 1-3/4” thick. Hardware will not install on doors less than 1-3/4” thick.
Spindle is installed backwards. Short side of spindle must face exterior of house. Long side of the spindle is installed toward inside of house. Refer to handleset installation Step 10.
Ensure that set screw on knob or lever is installed in V groove on spindle and securely tightened with Allen wrench provided. Refer to handleset installation Step 13.
Strikeplate is not aligning with latchbolt. Remove, plug holes with wooden dowels and glue. Adjust and re-install. Con­dition can also be caused by weather stripping being installed after hardware is installed. Re-install strike as described at
left. Refer to strikeplate installation Step 1.
Open door and try to extend deadbolt. If deadbolt extends easily with door open, deadbolt strike is not aligned with deadbolt. Remove strike and relocate as necessary. Refer to strikeplate installation Step 1.
Replace door or return lockset to place of purchase. Baldwin does not manufacture a round (drive-in) latch at this time.
Wrong deadbolt may have been supplied. Call our Consumer Help Line at 1-800-566-1986 for assistance.
Improper alignment of cylinder and turnpiece or improper door thickness. Use a block of wood to tap cylinder collar so it will not move more than 1/16” in any direction. If this does not correct problem, check deadbolt hole preparation for ac­curacy. Ensure that door is 1 3/4” thick. Refer to handleset installation Step 5.
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