Baldwin Ashton Two-Point Lock Handleset User Manual

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Page 1

2-POINT TUBULAR LOCK

INSIDE

Diagram A

OUTSIDE

Fasteners

SHOWN ACTUAL SIZE

STYLE SHOWN

LANDON

INSTALLATION INSTRUCTIONS

TOOLS REQUIRED

1. Pencil

2. No. 2 and No. 3 Phillips Head Screwdrivers

3. No. 1 and No. 2 Slotted Screw Drivers

4. 1/8" Allen Head Wrench

5. 3/4" Wood Chisel or Corner Chisel

6. Measuring Device

NOTE: In order to successfully install a tubular lock and trim, a minimum of average skill level is required with use of the above listed tools. Backset is located from low side of beveled door, please adjust accordingly for non-beveled doors.

Read and understand the provided instructions BEFORE attempting to mark or cut the door and/or frame. If there are any questions before you begin installation, phone or visit your nearest Baldwin Distributor or contact the Technical Service Department at Baldwin at 1-800-437-7448.

CYLINDER

RING

CYLINDER

COLLAR

DEADBOLT

CYLINDER

EXTERIOR

SUBASSEMBLY

#10-32 x 2-1/2” FLAT

HEAD SCREW

#10-32 x 2-5/8” PAN

HEAD SCREW

#10-32 x 1-1/4” FLAT

HEAD SCREW

#8-32 x 3/4”

OVAL HEAD

SCREW

LATCH

ASSEMBLY

SUBASSEMBLY

#8-32 x 3/4" FLAT

HEAD

COMBINATION

SCREW

#6-32 x 7/16” OVAL HEAD

SCREW

*** MAY COME PREASSEMBLED

7. Lock Face Template

8. Combination Square

9. Awl

10. Drill & Assorted Bits: 1/8", 5/32", 3/4", 1", 2-1/8"

11. Screw Wax or Soap

12. Powdered Chalk or Graphite

Thru-bolting shown is for 1-3/4"

to 2” thick doors

ASHTON

DEADBOLT ASSEMBLY

CYLINDER

SCREWS

MOUNTING

SCREWS

INTERIOR

THRU-

BOLTING

WAVE

WASHER

SCREW

BASE

THRU-

BOLTING

SCREW

COVER

SET SCREW

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MOUNTING

SCREWS

Page 2

SHOWN

ACTUAL SIZE

2-3/4"

BACKSET:

3-7/8" DEPTH

Insert deadbolt & latch assemblies into door.

B C D A B C A B C

(

REFERENCE TABLE

DETERMINE HOLE LOCATIONS &

MARK THE DOOR

For non-prepped doors: Mark the door

at 38" above finished

floor. Fold the paper template and tape in place at the centerline of the lower 2-1/8" hole (C). Determine / Mark the backset &

2.50”

all other hole locations per the purchased style.

For factory prepped doors: Align template

to existing holes and mark the lower 2-1/8” hole (C) and appropriate door pull location (D).

DRILL 2 POINT LOCK &

DEADBOLT HOLES

For non-prepped doors:

Remove the paper template. Using a 2-1/8" hole saw, bore the deadbolt (A) and 2 point lock (B & C) holes at the marked locations .

For factory prepped door:

Only drill the lower 2-1/8” hole (C) and skip to Step 6.

DRILL EDGE HOLES FOR LATCH

& DEADBOLT

Using the 1" spade bit, drill into the door edge at the marked locations.

** Do not drill into lower 2-1/8” hole (C) **

See below for depth.

2-3/8" BACKSET: 3-1/2" DEPTH

SCORE FACEPLATE CHISEL

GUIDES

Insert the deadbolt and latch assemblies into the door. Using a utility knife, carefully score around the faceplates of each assembly.

ADJUST LATCH & DEADBOLT

FOR PROPER BACKSET

LATCH

CHISEL FACEPLATE CAVITIES

Remove the deadbolt and latch assemblies. Chisel faceplate cavity 5/32" deep.

MOUNT DEADBOLT & LATCH

ASSEMBLIES

DRILL DOOR PULL HOLE

ON TEMPLATE FOR

PROPER DOOR PULL

LOCATION)

Drill door pull hole (D) as previously marked from door template (Step 1).

INSTALL INTERIOR SIDE TRIM

2-3/4” BACKSET:

Latch: Pull latch hub laterally. Deadbolt: Twist the faceplate 180°.

#8-32 x 3/4"

FLAT HEAD

COMBINATION

SCREWS

DEADBOLT

Drill 1/8" pilot holes per faceplate locations. Secure with (4) #8 combination screws so faceplates are flush with door edge.

Mount interior trim. Insert spindle through latch hub and slide inside mechanism body over latch case.

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mechanism

Install

screw cover.

INSTALL EXTERIOR ASSEMBLY

TAB FOR

THUMBPIECE

ENGAGEMENT

Install exterior assembly. A) Turn tailpiece vertical B) Insert cylinder tailpiece into spindle C) Align screw posts with interior mechanism body. D) Engage thumbpiece with interior mechanism. Thumbpiece arm must be under tab of interior mechanism.

INSTALL SCREWS

#10-32 X 1-1/4”

SCREWS

WAVE

WASHER

#10-32 x 2-1/2”

SCREW

Install (3) #10-32 screws through interior assembly into exterior assembly screw posts. DO NOT OVERTIGHTEN. Ensure wave washer is installed over subassembly. Install bottom door pull thru-bolt.

CHECK ALIGNMENT & TEST

OPERATION

Check alignment of exterior assembly with door edge.

Test Operation:

A) Operate thumbpiece to retract latch B) Temporarily place knob / lever over interior assembly to operate latch C) Push in & rotate turn button to lock thumbpiece. D) Insert key to test cylinder and retract latch. E) Unlock turn button and remove knob or lever

Note: If operation is binding / not smooth, loosen thru-bolting & do the following: A) Check tailpiece to spindle alignment B) Check spindle to latch alignment C) Realign interior and exterior assemblies to door edge. D) Retighten thru-bolting

INSTALL INTERIOR PLATE &

SCREW COVER

#6-32 x 7/16”

SCREWS

THIMBLE (MAY BE

PREASSEMBLED)

SCREW COVER

Install interior plate and thread thimble onto housing. Tighten with supplied tool. Secure interior plate with (2) #6 screws to interior

INSTALL MOUNTING PLATE

#10-32 x 2-5/8”

SCREWS

INSTALL KNOB / LEVER

¼” SET

SCREW

Slide knob or lever onto the mechanism housing. Tighten ¼” set screw with supplied allen wrench. Operate knob / lever, turn button, thumbpiece & cylinder.

INSTALL DEADBOLT INTERIOR

ASSEMBLY

#8-32 x 3/4”

SCREWS

INSTALL DEADBOLT

Make sure deadbolt is thrown.

Slide cylinder assembly through the cylinder ring and collar. Insert tailpiece through hub in deadbolt assembly.

TEST DEADBOLT OPERATION

Place mounting plate over tailpiece. Insert (2) #10-32 x 2-5/8” long screws through plate, deadbolt assembly and into cylinder. Orient exterior plate properly. Tighten screws.

Place interior deadbolt assembly over tailpiece. Secure with (2) #8-32 x 3/4” screws.

Operate turnpiece & cylinder to retract and throw deadbolt.

Note: If binding occurs do the following. A) Remove interior deadbolt assembly B) Loosen screws and adjust alignment C) Retighten screws D) Reinstall interior deadbolt assembly

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General Notes:

STRIKE PLATE INSTALLATION

MARK JAMB WITH STRIKE

TEMPLATE

* Apply any weather-

stripping before

installing strike(s).

Mark deadbolt with chalk, lipstick or pencil. Shut door and throw deadbolt to transfer location to doorjamb. Using the supplied template, align strike hole template with center point. Mark center holes of latch bolt and outer corners of both strikes with a pencil.

DRILL HOLES & SCORE STRIKE

PLATE OUTLINES

Mark drill point 5/16" above & below the center points.

Deadbolt: (2) 1" holes x 1-1/4" deep Latch: (2) 1" holes x 1" deep

Very carefully score strike plate outlines with utility knife.

Chisel out strike plate cavities.

Deadbolt: cavity to be 7/32" deep Latch: cavity to be 3/32" deep

CHISEL STRIKE PLATE CAVITIES

INSTALL DEADBOLT DUST BOX &

REINFORCING STRIKE

Using the reinforcing strike as a guide, predrill the screw holes. Install dust box and reinforcing strike. Ensure 3" screws for reinforcing strike are installed on the stop side of the plate.

REINFORCING

STRIKE

SECURITY

SCREWS

DEADBOLT

DUSTBOX

STRIKE SCREWS

Install deadbolt strike plate. Using the strike as a guide, pre-drill the

INSTALL DEADBOLT STRIKE PLATE

screw holes. Install strike plate.

INSTALL LATCH DUSTBOX & STRIKE PLATE

Paper template is designed for 1-3/4" thick doors. For extra

STRIKE PLATE

SCREWS

thick doors, measure backset from center of door edge. Tape supplied template to the door to locate placement of hole pattern of lock and trim. ** Paper template is located on the low side of the bevel on the door.

When installing hardware on metal doors, ensure the door was designed to accommodate tubular locks. If in doubt, check with your local door distributor or door manufacturer.

Removal of hardware from doors is recommended before painting and finishing of the door. Allow finishing materials to fully cure before reinstalling hardware, usually ten days to two

DEADBOLT

STRIKE PLATE

weeks. Check paint manufacturer instructions.

Retain these instructions in a safe place should you need to disassemble the lock trim or require Baldwin Hardware Corporation's assistance.

LATCH

STRIKE PLATE

SCREWS

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