Baldwin AACJ1591 Installation & Assembly

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Keyed Entry Lockset Installation
O’CLOCK
Exploded View Keyed Entry Locksets
5A
7 4
3
9
4
5
6
2
8
8
Parts Enclosed:
1. One Outside Knob - (provided with knob products only) 1A. One Outside lever - (provided with lever products only)
2. One Deadlocking Latch
3. One Inside Adapter Assembly - includes Spindle-Hub
4. Two #10-24 x 1-1/4” Machine Screws
5. One Inside Knob - (provided with knob products only) 5A. One Inside lever - (provided with lever products only)
6. One Pointed Set Screw
Tools Needed: Door Preparation
1. Electric Drill
2. 1/2” Chisel
3. 2-1/8” Hole Saw
4. 1” Spade Bit
5. Phillips Head Screwdriver
Tools Needed: Doors Prepared with 2 -1/8” Cutout
1. Phillips Head Screwdriver
1
1A
7. One Rose
8. Four - #8 Wood Screws (2 screws are used with the strike and are not shown in picture).
9. Rose Retainer
10. One Strike - Not Shown
11. One Allen Wrench - Not Shown
12. Rose Retainer Tool - Not Shown
Door Preparation ( If Door Already Has Holes Proceed To Step 6)
Before drilling holes, measure up 38” from
1
floor and mark height on edge of door in pencil. This will determine the height placement of the lock on the door.
Measure the thickness of the door. Mark
2
the center point on the edge of door that intersects with the 38” height line. This will determine where the latch hole must be drilled.
Position template on face of the door. If
3
door is beveled, place template on low side of bevel. Mark the location of the desired backset in pencil at the 38” height line. Backset is the measurement of the distance from the edge of the door to the center of the knob or lever hole. 2-3/8” or 2-3/4”.
Door
Template
Keyed Entry Lockset Installation
Install the outside knob or lever assembly
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by pressing the square drive tube through the square hole in the latch while sliding the edges of the adapter into the latch case slots.
NOTE: When installing locksets with outside knob make sure the key open­ing is positioned as shown in Fig. A. This does not apply to outside levers.
SQUARE DRIVE TUBE
ADAPTER EDGES
Next, install the inside adapter assembly
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with the “V” groove on the bottom and the turn knob vertical. Fasten it to the Outside Knob or Lever Assembly with two 10-24 x 1-1/4” machine screws. Make sure the “rib” features on the adapter are at horizontal positions 3 O’clock and 9 O’clock (Fig. B). The rose will align to the ribs.
INSIDE VIEW
VERTICAL POSITION
RIB
V-GROOVE
Backset
RIB
Keyed Entry Latch Installation
Knob/Lever Hole- Drill a 2-1/8” hole into
4
the face of the door. Bore from both sides, to prevent damaging a wood door.
Latch Hole- Drill a 1” hole into
5
the edge of the door at the point where the height line and center of the door thickness meet. You have already marked this in step #2. Drill the hole 3-1/2” deep.
Knob/Lever
Hole
Latch
Hole
Insert latch into the edge of the door.
6
Trace the outline of the faceplate onto the door edge. Mark screw hole centers in pencil and drill with a 1/8” drill.
7
Strike Installation -Door Frame
Place the rose onto the adapter. Align the
11 15
cutouts on the backside of the rose with the ribs on the adapter (Fig. C). Hold the rose flat against the door. Place the retainer through the adapter and thread the retainer onto the adapter.
ROSE
INSIDE
ADAPTER
ROSE RETAINER
RETAINER TOOL
Use the retainer tool to tighten the retainer.
12
Make sure the rose is level before tightening.
Slide the inside knob or lever onto the adapter
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spindle with the set screw hole on the bottom. Insert the set screw into the hole and tighten to attach the knob/lever to the assembly.
ADAPTER SPINDLE
SET SCREW
ALLEN WRENCH
Using the strike portion of the marking
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template, locate and mark strike mounting screws and centering points for the door thickness.
Chisel out the area marked for the faceplate in Step 6 to a depth of 1/8” or until faceplate is flush with door edge.
Align the strike and trace the outline onto the door frame using the mounting screw marks for location.
Slide the latch into the door with the slant of
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the latch bolt facing the door jamb (deadlock­ing trigger toward the inside of house) and secure with the two #8 x 3/4” wood screws.
At the screw marks, drill two 1/8” diameter
16
pilot holes for #8 x 3/4” screws. At the center point bore a 7/8” diameter hole 1” deep.
Drill1/8” dia.
Bore 7/8” dia. hole at the
center point.
pilot holes for #8 screws.
Backset: 2-3/8”
slant of latch bolt faces door frame
door frame
Chisel the area marked for the strike in Step
17
16 to a depth of 1/16” or until the strike is flush with the door frame.
Backset: 2-3/4”
Install the strike using two #8 x 3/4”
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wood screws.
WARNING: This Manufacturer advises that no lock can provide complete security by itself.
This lock may be defeated by forcible or technical means, or evaded by entry elsewhere on the property. No lock can substitute for caution, awareness of your environment, and common sense. Builder’s hardware is available in multiple performance grades to suit the application. In order to enhance security and reduce risk, you should consult a qualied locksmith or other security professional.
FIG. A
9
O’CLOCK
FIG. B
3
CUTOUT CUTOUT
FIG. C
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Dummy Function Keyed Entry Lockset Installation
O’CLOCK
Exploded View Dummy Function Keyed Entry Locksets
INSIDE KNOB
OR LEVER
10-24 X
ROSE
1-1/4”
MACHINE
SCREW
ROSE
RETAINER
SET
SCREW
WOOD SCREWS
INSIDE
ADAPTER
DUMMY
LATCH
STRIKE
OUTSIDE KNOB OR
LEVER ASSEMBLY
Dummy Strike Preparation
The strike needs to be installed in relationship to the direction that doors open. Whether the doors open in or out, the angled side of the latchbolt must always face towards the stationary door when the active door is in the open position. The strike is then positioned with the lip facing the angled side of the latchbolt as illustrated.
OUTDOORS
INDOORS
ANGLED SIDE
ACTIVE TRIM
OUTDOORS
INDOORS
DUMMY TRIM
Dummy Function Keyed Entry Lockset Installation Remember Baldwin
Install the inside adapter with the spindle V-groove
3
on the bottom and fasten to the outside knob or lever assembly with two 10-24 x 1-1/4” machine screws. Make sure the “rib” features on the adapter are at horizontal positions 3 O’clock and 9 O’clock (Fig. A). The rose will align to the ribs.
V-groove
9
FIG. A
O’CLOCK
Place the rose onto the adapter. Align the cutouts
4
on the backside of the rose with the ribs on the adapter (Fig. B). Hold the rose flat against the door. Place the retainer through the adapter and thread the retainer onto the adapter.
ROSE
INSIDE
ADAPTER
ROSE RETAINER
RETAINER TOOL
3
CUTOUT CUTOUT
FIG. B
Press the dummy latch into the 1” diameter hole.
1
Install the strike with two #8 x 3/4” wood screws.
GROOVES
DUMMY LATCH
Install the outside knob or lever assembly so the
2
edges of the adapter engage the grooves in the dummy latch.
GROOVES IN LATCH
EDGES
Door Preparation for Dummy Trim
Caution: Before proceeding with the Door
1
Preparation, refer to the Dummy Strike Preparation Illustration to ensure that the curved section of the strike is positioned properly. Fold
the template on the line and place on the door at the exact height of the previously installed Keyed Entry Lockset. If the door is beveled, place the folded edge on the low side of the bevel as shown in the illustration. Mark the door for the face and edge bores.
Note: Dummy Trim must use same backset as the active trim.
TEMPLATE
Use the retainer tool to tighten the retainer. Make
5
sure the rose is level before tightening.
LOW SIDE OF BEVEL
Caution: Re-check bore hole
2
locations before drilling. Drill the 2-1/8” diameter
face bore through the door and the 1” diameter edge bore 3-1/2” deep for a 2-3/8” backset or 3-7/8” deep for a 2-3/4” backset. The dummy latch accommodates both size backsets.
Slide the inside knob (or lever) onto the adapter
6
spindle with the set screw hole facing down. Insert the set screw into the hole on the knob (or lever) and thread it into the spindle shaft to attach the knob (or lever).
ADAPTER SPINDLE
SET SCREW
Your Baldwin lockset is now ready
ALLEN WRENCH
for a lifetime of use.
Align the strike and trace an outline onto the door frame
3
using the mounting screw marks for location.
Warranty Information
Limited Lifetime Mechanical Warranty Baldwin warrants that each Baldwin product shall be free from mechanical defects at the time of delivery and for the lifetime of the product or as long as you own your home.
Limited Lifetime Finish™ Warranty The Baldwin Lifetime Finish™ uses advanced nishing technology (physical vapor deposition) to create a nish highly resistant to the effects of weather and normal wear and tear. The Limited Lifetime Finish Warranty on Lifetime Finish™ products covers the original purchaser for as long as you own your home.
Limited Finish Warranty The nish on Baldwin products (excluding Lifetime Finish and living nish products) is protected by a durable topcoat designed to maintain the beauty and quality of the Baldwin product. The Baldwin Limited Finish Warranty covers the original purchaser for ve years from date of purchase for interior use and one year for exterior use.
Living Finishes Due to the nature of Baldwin living nish products, they will wear over time and may already have begun the process before reaching your home. No nish warranty is offered on living nish products, which are designed to age and improve over time. Living nishes include raw brass, oil rubbed bronze, stainless steel, and other non-lacquered or non-PVD nishes.
Refer to www.baldwinhardware.com for a complete warranty statement.
At the screw marks, drill two 1/8” diameter pilot holes
4
for #8 x 3/4” wood screws.
Drill 1/8” dia pilot holes for #8 screws.
Congratulations!
With your purchase of this solid brass lockset, you’re among a group of discerning individuals who know the intrinsic value of selecting the finest – Baldwin.
Our step-by-step installation instructions will help guide you through your project quickly and easily.
Before you begin your installation, read and understand the installation instructions and marking templates. If you have any questions, please do not hesitate to contact our Baldwin Technical Services Department at 1-800-566-1986. We’re here to help!
We thank you for your purchase and wish you the fullest enjoyment of your Baldwin lockset.
Consumer Help Line
1-800-566-1986
Hours: 8 a.m. to 6 p.m. E.S.T - Monday - Friday
10 a.m. to 6 p.m. E.S.T - Saturday
©2019 Baldwin Hardware Corporation
19701 Da Vinci, Lake Forest, CA, 92610
Chisel the area marked for the strike in Step 3 to a
5
depth of 1/16” or until the strike is flush with the door frame. Do not install the strike at this time.
With the completion of your project, remember that Baldwin quality hardware products are available for all your decorating and remodeling needs. Matching entrance sets for exterior doors, beautiful bath accessories, and a complete selection of cabinet and door-enhancing hardware are all available from your Baldwin retailer.
Keyed Entry Locksets
Installation Instructions
PK.1234 (8/19)
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