Baldor MN2410 User Manual

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Premier POW’R Products

Generator

Series K, R, and OHV

Installation & Operating Manual

1/04 MN2410

WARNING:

CALIFORNIA PROPOSITION 65 WARNING:

Engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects and other reproductive harm.

WARNING:

CALIFORNIA PROPOSITION 65 WARNING:

Diesel engine exhaust and some constituents are known to the state of California to cause cancer, birth defects and other reproductive harm.

WARNING:

CALIFORNIA PROPOSITION 65 WARNING:

Battery posts, terminals and related accessories are known to the state of California to cause cancer, birth defects and other reproductive harm.

Section 1

Product Safety Information 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Notice 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Responsibility 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IMPORTANT SAFETY INSTRUCTIONS 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Caution Statements 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 2

General Information 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Limited Warranty 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Owner’s Responsibilities 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Limitations 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 3

Receiving & Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Receiving & Inspection 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lifting the Generator 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Storage 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Physical Location 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Connections 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame Ground Connection 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Oil 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery Connections 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Use of Electric Motor Loads 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Optional Wheel Kit 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recommended Engine Oil and Battery Type 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 4

Operation 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator Control Panel 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pre–Start Checks 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Start–Up Procedure 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electric Start 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recoil Start 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stopping Procedure 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 5

Troubleshooting and Maintenance 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Problems and Solutions 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix A

Premier K Series A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator Panel Configuration A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacement Parts A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagrams A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix B

Premier R Series B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator Panel Configuration B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacement Parts B-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagrams B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Continued on next page

Table of Contents iMN2410

Appendix C

Premier OHV Series C-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator Panel Configuration C-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacement Parts C-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagrams C-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix D

Premier OHV100E Series D-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator Panel Configuration D-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacement Parts D-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagrams D-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix E

Premier OHV110E Series E-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator Panel Configuration E-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacement Parts E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagrams E-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ii Table of Contents MN2410

Section 1 Product Safety Information

Safety Notice

Be sure that you are completely familiar with the safe operation of this equipment. This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment. Improper use can cause serious or fatal injury. Always disconnect all electrical loads before starting the generator.

Installation and repair procedures require specialized skills with electrical generating equipment and liquid cooled engine systems. Any person that installs or repairs this generator must have these specialized skills to ensure that this generating unit is safe to operate. Contact Baldor service department for repairs or any questions you may have about the safe installation and operation of this system.

The precaution statements are general guidelines for the safe use and operation of this generator. It is not practical to list all unsafe conditions. Therefore, if you use a procedure that is not recommended in this manual you must determine if it is safe for the operator and all personnel in the proximity to the generator and connected loads. If there is any question of the safety of a procedure please contact Baldor before starting the generator.

This equipment contains high voltages. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the start–up procedure or troubleshoot this equipment.

This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt the start–up procedure or troubleshoot this equipment.

– System documentation must be available to anyone that operates this equipment at all

times.

– Keep non-qualified personnel at a safe distance from this equipment. – Only qualified personnel familiar with the safe installation, operation and maintenance

of this device should attempt start-up or operating procedures.

– Always stop engine before making or removing any connections. – Always stop engine and allow it to cool before refueling.

Responsibility

Read This Manual Thoroughly

When your generator is delivered, it becomes the responsibility of the owner/operator of the generator set to prevent unsafe conditions and operation of the equipment. Some responsibilities include (but are not limited to) the following:

1. It is the responsibility of the owner/operator of this generator to ensure that this equipment is correctly and safely installed.

2. It is the responsibility of the owner/operator of this generator to ensure that this equipment, when installed fully complies with all federal, state and local codes.

3. It is the responsibility of the owner/operator of this generator to ensure that any person operating this equipment has been properly trained.

4. It is the responsibility of the owner/operator of this generator to ensure that any person operating this equipment has access to all manuals and information required for the safe use and operation of this equipment.

5. It is the responsibility of the owner/operator of this generator to ensure that it is properly maintained and safety inspected at regular scheduled intervals.

6. It is the responsibility of the owner/operator of this generator to ensure that any person who has not been trained on the safe use of this equipment does not have access to this equipment.

If you do not understand any concept, any procedure, any safety warning statement, any safety caution statement or any portion of this manual, contact Baldor or your nearest authorized Baldor representative. We are happy to make sure you understand the information in this manual so that you can safely enjoy the full use of this generator.

Baldor Generators 3815 Oregon Street Oshkosh, WI 54902 (920) 236–4200 (voice); or (920) 236–4219 (fax); or www.baldor.com

Product Safety Information 1-1MN2410

Precaution Statements Used In This Manual

There are three classifications of precautionary statements used in this manual. The most critical is a WARNING statement, then the Caution statement and the least critical is the Note statement. The usage of each statement is as follows:

WARNING:Indicates a potentially hazardous situation which, if not avoided, could result in injury or

death.

Caution: Indicates a potentially hazardous situation which, if not avoided, could result in damage to

property.

Note: Additional information that is not critical to the installation or operation.

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS – This manual contains important instructions for the generator that should

be followed during installation, operation and maintenance of the generator. For ease of reading, the Warning statements are divided into four categories: Operation, Burn, Installation, and Maintenance.

Operation WARNING:Gasoline and diesel fuel are flammable and can cause fire, explosions, injury or death. For

storage or refueling handle fuel with care and only in clean, approved, properly marked safety fuel containers.

WARNING:Do not overfill the fuel tank. Only fill the tank to within

/2, of the top of the tank to allow space for fuel expansion. Overfilling of tank may cause fuel to spill out onto engine and cause fire or explosion.

WARNING:Clean up fuel spills by wiping completely dry before starting engine. Gasoline and diesel fuel

are flammable and can cause fire, explosions, injury or death.

WARNING:Make sure the fuel cap is completely and securely closed after refueling to prevent spillage.

Gasoline and diesel fuel are flammable and can cause fire, explosions, injury or death.

WARNING:Never operate this generator in a manner other than as described in this manual. Operation

in any manner not described in this manual should be considered unsafe and should not be attempted. Never start the engine unless you have first verified that the installation and operation of the generator are as described in this manual.

WARNING:Be sure that you are completely familiar with the safe operation of this equipment. This

equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment. Improper use can cause serious or fatal injury.

WARNING:Exhaust fumes/gases are extremely dangerous and can cause severe illness or death. Never

breath exhaust fumes produced by a running engine. Only run the engine outdoors where ventilation is plentiful. Exhaust gases contain carbon monoxide, a colorless, odorless and extremely dangerous gas that can cause unconsciousness or death. Symptoms of carbon monoxide poisoning include: dizziness, nausea, headaches, sleepiness, vomiting or incoherence. If you or anyone else experiences these symptoms, get out into fresh air immediately. Stop the engine and do not restart the engine until it has been inspected and if necessary repaired or reinstalled in a well ventilated area.

WARNING:Hot exhaust gasses must never be directed toward anything that may catch fire or explode. WARNING:This generator must not be used on or near any forest covered, brush covered, or grass

covered land unless the engine’s exhaust system is equipped with a spark arrestor. The spark arrestor must be maintained in effective working order by the operator.

WARNING:Some parts of this generator rotate during operation. Rotating parts can present extreme

danger if clothing or body extremities are caught by the rotating part and can cause serious or fatal injury. Never touch a part of the generator until the engine has been stopped and all rotating parts are completely stopped. Also, disconnect the spark plug wires and battery connection to prevent accidental engine rotation during servicing.

WARNING:Never move a generator set that is running. Loads should be connected and position secure

before starting the engine. Hazards are caused by moving a generator set that is running.

WARNING:Never connect or disconnect loads during operation. Always connect load circuits before

starting the engine and use external branch disconnects etc. to switch loads On/Off.

Continued on next page.

1-2 Product Safety Information MN2410

Operation Warning Statements WARNING:Be sure that you understand how to stop the engine quickly in case of an emergency

situation. Become familiar with the controls and safety systems provided with this generator set.

WARNING:Always wear safety glasses with side shields and hearing protection when working near the

generator.

WARNING:Improper operation may cause violent motion of connected equipment. Be certain that

unexpected movement will not cause injury to personnel or damage to equipment.

WARNING:Never operate the generator set indoors or in a poorly ventilated area such as a tunnel or

cave. Exhaust fumes are extremely dangerous to all personnel that are in or in contact with that area.

WARNING:Never permit anyone to operate the generator without proper instructions. Be sure to keep a

copy of this manual with the generator so that all users can be properly informed of its safe operation.

WARNING:Never allow children or pets to be in the area where the generator is running. The generator

and the equipment being powered by the generator may cause injury or death.

WARNING:Never operate the generator unless all guards, covers, shields and other safety items are

properly installed.

WARNING:Do not put hands, feet, tools clothing or other objects near rotating parts such as drive shaft,

pulley, belt etc. Rotating parts cause extremely dangerous situations because they can catch loose clothing or extremities and cause serious or fatal injury.

WARNING:When operating this generator remain alert at all times. Never operate machinery when

physically or mentally fatigued, or while under the influence of alcohol, drugs or medication.

WARNING:Never operate the engine when the air cleaner is removed. An engine backfire can cause

serious burns.

WARNING:Never “jump start” a generator to start the engine. If the battery charge is insufficient to start

the engine, charge or replace the battery and try to restart. Jump starting a battery can cause the battery to explode and cause severe injury or death to anyone in the area.

WARNING:High voltage is present whenever engine is running. Electrical shock can cause serious or

fatal injury. Never operate electrical equipment while standing in water, on wet ground or with wet hands, feet or shoes or while barefoot.

WARNING:High voltage is present whenever the engine is running. Electrical shock can cause serious

or fatal injury. Always stop engine before connecting or disconnecting power cords or external devices.

WARNING:Do not smoke near generator during operation or while refueling. Gasoline and diesel fuel are

flammable and can cause fire, explosions, injury or death.

WARNING:Stop engine and allow engine to cool before refueling. Gasoline and diesel fuel are flammable

and can cause fire, explosions, injury or death.

WARNING:Never store the generator with fuel in the tank. Never store the generator indoors or in an

enclosed area or in a poorly ventilated enclosure where fumes may reach an open flame, electrical spark or pilot light as on a furnace, water heater, clothes dryer, etc. Gasoline and diesel fuel are flammable and can cause fire, explosions, injury or death.

WARNING:Allow generator to cool before transporting it or storing it. Always drain fuel from tank after

generator has cooled.

WARNING:When transporting the generator (especially over rough roads) always drain the fuel tank to

prevent leakage or spillage of fuel. Gasoline and diesel fuel are flammable and can cause fire, explosions, injury or death.

WARNING:Operate the generator only on a level surface. If the generator is tilted during operation, fuel

spillage may result. Gasoline and diesel fuel are flammable and can cause fire, explosions,

injury or death. WARNING:Keep generator at least three feet away from buildings and other structures. WARNING:Keep generator away from flammable or hazardous materials (trash, rags, lubricants,

explosives, paints etc.) and grass or leaf build up. WARNING:Keep a fire extinguisher near the generator while generator is in use. An extinguisher rated

“ABC” by the National Fire Protection Association is appropriate.

Continued

Continued on next page.

Product Safety Information 1-3MN2410

Warning Statements Burn WARNING:Parts of this generator are extremely hot during and after operation. To prevent severe burns,

do not touch any part of the generator until you have first determined if the part is hot. Wear protective clothing and after use allow sufficient time for parts to cool before touching any part of the generator.

WARNING:Do not touch the hot exhaust parts or the high voltage spark plug or coil terminals of the

engine. Although spark plug voltages are not normally lethal, a sudden involuntary jerk of the hand or body part caused by contact with high voltage or a hot surface can result in injury to

yourself or others. Installation WARNING:Installation and repair procedures requires specialized skills with electrical generating

equipment and small engine systems. Any person that installs or performs repairs must have

these specialized skills to ensure that the generator set is safe to operate. Contact Baldor for

installation or repairs. WARNING:Be sure all wiring complies with the National Electrical Code (NEC) and all regional and local

codes or CE Compliance. Improper wiring may cause a hazardous condition and exposure to

electrical hazards can cause serious injury or death. WARNING:Be sure the system is properly grounded before applying power. Do not apply AC power

before you ensure that grounds are connected. Electrical shock can cause serious or fatal

injury. NEC requires that the frame and exposed conductive surfaces (metal parts) be

connected to an approved earth ground. Local codes may also require proper grounding of

generator systems. WARNING:Place protective covers over all rotating parts such as drive shaft, pulley, belt etc. Rotating

parts cause extremely dangerous situations because they can catch loose clothing or

extremities and cause serious or fatal injury. WARNING:Unauthorized modification of a generator set may make the unit unsafe for operation or may

impair the operation of the unit. Never start a generator set that has been modified or

tampered with. Be sure that all covers and guards are properly installed and that the unit is

safe before starting the engine. If you are unsure, contact Baldor before starting the engine. WARNING:When moving the generator, use reasonable caution. Be careful where you place fingers and

toes to prevent injury “Pinch Points”. Never try to lift a generator without a hoist or lift means

because they are heavy and bodily injury may result. WARNING:When transporting a generator (especially if it has wheel option installed) secure the unit to

prevent movement during transport. WARNING:Never connect this generator to any buildings electrical system unless a licensed electrician

has installed an approved transfer switch. The National Electrical Code (NEC) requires that

connection of a generator to any electrical circuit normally powered by means of an electric

utility must be connected by means of approved transfer switch equipment so as to isolate

the electrical circuit from the utility distribution system when the generator is operating.

Failure to isolate the electrical circuits by such means may result in injury or death to utility

power workers due to backfeed of electrical energy onto the utility lines. WARNING:Circuit overload protection must be provided in accordance with the National Electrical Code

and local regulations. WARNING:Check Ground Fault Circuit Interrupt (GFCI) receptacles monthly by using the “Test” and

“Reset” buttons. WARNING:Only a professional experienced technician should install a fuel supply system. Gasoline and

diesel fuel are flammable and can cause fire, explosions, injury or death. Fuel supply lines

should be kept away from sharp objects to prevent rupture. Comply with all NFPA regulations

and local codes for shut–off valves, regulators, fuel line type etc. WARNING:Have electrical circuits and wiring installed and checked by licensed electrician or qualified

technician. Electrical shock can cause serious or fatal injury. WARNING:Incorrect installation of this generator set could result in property damage, injury or death.

Connection of the generator to its fuel source must be done by a qualified professional

technician or contractor.

Continued

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1-4 Product Safety Information MN2410

Warning Statements Maintenance WARNING:Before cleaning, inspecting, repairing, refueling or performing any maintenance to the

generator set, always be sure the engine has stopped and that all rotating parts have also stopped. After stopping, certain components are still extremely hot so be careful not to get burned. Before servicing the generator set, be sure to disconnect the spark plug wires and the battery terminals to prevent accidental engine rotation or starting.

WARNING:Engine coolant is under pressure and is near the boiling point of water when engine is hot.

Do not open the coolant system until the engine has completely cooled. Hot coolant can cause severe burns and other injuries. When engine is cool, coolant level can be checked.

WARNING:Before servicing the generator set, be sure to disconnect the spark plug wires and the battery

terminals to prevent accidental engine rotation or starting.

WARNING:Inspect all wiring frequently and replace any damaged, broken or frayed wiring or wires with

damaged insulation immediately. Electrical shock can cause serious or fatal injury.

WARNING:Disconnect all electrical wires and load devices from generator power outlets before servicing

the generator. Electrical shock can cause serious or fatal injury. Always treat electrical circuits as if they are energized.

WARNING:Check all fuel tanks, supply piping, and their connections monthly for fuel leaks. Gasoline

and diesel fuel are flammable and can cause fire, explosions, injury or death. If a leak is found, replace only with approved pipe or components.

WARNING:A battery presents a risk of fire and explosion because they generate hydrogen gas.

Hydrogen gas is extremely explosive. Never jump start a battery, smoke in the area around the battery or cause any spark to occur in the area around the battery.

WARNING:Do not mutilate the battery or dispose of a battery in a fire. The battery is capable of

exploding. If the battery explodes, electrolyte solution will be released in all directions. Battery electrolyte solution is caustic and can cause severe burns and blindness. If electrolyte contacts skin or eyes, immediately flush the area with water and seek medical attention quickly.

WARNING:A battery presents a risk of electrical shock hazard and high short circuit current. Electrical

shock can cause serious or fatal injury. Never wear jewelry, watch or any metal objects when in the area around the battery.

WARNING:The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. It is

electrically conductive and corrosive. If electrolyte contacts the skin, flush the area immediately with water and wash it off using soap and water. If electrolyte contacts the eyes, immediately flush the eye thoroughly with water and seek medical attention quickly.

WARNING:The capacitor used in this generator can store and discharge a high voltage charge. Before

working with or in the area of the capacitor, discharge the capacitor by shorting its leads together with a screwdriver with an insulated handle or insulated jumper wire.

WARNING:Be extremely careful when flashing the generator. When the alternator cover is removed

rotating parts and high voltage are present. Electrical shock can cause serious or fatal injury. Rotating parts can present extreme danger if clothing or body extremities are caught by the rotating part and can cause serious or fatal injury.

WARNING:Never store an engine with fuel in its tank indoors or in an enclosed, poorly ventilated area

where gasoline fumes could reach an ignition source and cause an explosion.

Continued

Continued on next page.

Product Safety Information 1-5MN2410

Caution Statements

Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Each

receptacle is powered by a separate generator winding. When replacing a receptacle, inspect

the brass tab that normally links both receptacles. If it is removed, be sure to remove the

brass tab from the replacement receptacle before it is installed. Failure to remove the tab will

cause a direct short to the generator windings and cause possible generator damage. Caution: Avoid installing the generator set beside heat generating equipment, or directly below water

or steam pipes or in the vicinity of corrosive substances or vapors, metal particles and dust.

Heat can cause engine problems to develop and unwanted substances can cause rust or

generator failure over time. Caution: Do not apply high voltage to windings in a moisture–saturated condition. Moisture can cause

insulation breakdown, making it necessary to return the generator to the factory for repair,

and consequent expense and loss of time. Caution: Use only original equipment or authorized replacement parts. Using the correct parts will

assure continued safe operation as designed. Caution: Do not support the generator from the top of the wrap frame. Caution: Do not tamper with or change the engine speed. Engine speed is factory set to produce the

correct voltage and output frequency. Caution: Never operate the engine without a muffler. The engine is designed to have the correct

exhaust components installed and operating without these components can present a fire

hazard, cause excessive exhaust gases and cause damage to engine. Inspect muffler

periodically and replace if necessary.

1-6 Product Safety Information MN2410

Section 2 General Information

This manual contains information you need to safely and efficiently operate your generator set. During the preparation of this manual every effort was made to ensure the accuracy of its contents. This manual describes only very basic engine information. A separate owner’s manual for the engine is supplied with this unit for your use. Please refer to the engine manual for information relative to engine operation, maintenance, recommendations and additional safety warnings.

Baldor Generators (formerly Pow’R Gard Generator Corporation) has been in business since

1965. The generator sets we manufacture have earned the reputation of being high quality and dependable. We take pride in this fact and continue to keep our quality standards high on our list of priorities. We are also constantly researching new technological ideas to determine if they could be used to make our generator sets even better.

part, be copied or reproduced in any form without the prior written consent of Baldor Electric Company, Inc.

Baldor makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of fitness for any particular purpose. The information in this document is subject to change without notice. Baldor assumes no responsibility for any errors that may appear in this document.

Limited Warranty

Unless otherwise provided, Baldor generators are warranted against defects in Baldor workmanship and materials for a period of time as set forth in the Warranty Period chart below . If a Baldor product is defective due to Baldor workmanship or materials and the defect occurs during the warranty period, then Baldor will either repair the product or replace it with a new one, whichever Baldor believes to be appropriate under the circumstances. Service for warranty issues regarding any Baldor Generators Products Warranty is available by contacting Baldor Generators’ Customer Service Department in Oshkosh, Wisconsin. A list of Baldor’s generator repair facilities may be obtained by contacting Baldor Generators at: Customer Service, Baldor Generators, 3815 Oregon Street, Oshkosh, Wisconsin 54902, 920–236–4200 (telephone), 920–236–4219 (facsimile). All Baldor products requiring warranty service shall be transported or shipped freight pre–paid, at the risk of the party requiring warranty service, to a Baldor Generator repair facility , or to Baldor Generators’ Customer Service Department in Oshkosh, Wisconsin. Written notification of the alleged defect in addition to a description of the manner in which the Baldor generator is used, and the name, address and telephone number of the party requiring warranty service must be included. Baldor is not responsible for removal and shipment of the Baldor product to the service center or for the reinstallation of the Baldor product upon its return to the party requiring warranty service. Customers who are unable to take or ship the Baldor product to a Baldor Generator repair facility, or who desire a repair to be made by other than a Baldor Generator repair facility, should contact Baldor Generators’ Customer Service Department at 920–236–4200. Baldor, in advance of such service, must approve a repair by anyone other than a Baldor Generator repair facility in writing. Problems with Baldor products can be due to improper maintenance, faulty installation, non–Baldor additions or modifications, or other problems not due to defects in Baldor workmanship or materials. If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials, then the party requesting warranty service will be responsible for the cost of any necessary repairs. Parties requiring warranty service not satisfied with a determination that a problem is outside of warranty coverage should contact Baldor Generators’ Customer Service Department at 920–236–4200 for further consideration. EXCEPT FOR THE EXPRESSED WARRANTY SET FORTH ABOVE, BALDOR GENERATORS DISCLAIMS ALL OTHER EXPRESSED AND IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. NO OTHER W ARRANTY, EXPRESSED OR IMPLIED, WHETHER OR NOT SIMILAR IN NA TURE T O ANY OTHER WARRANTY PROVIDED HEREIN, SHALL EXIST WITH RESPECT T O THE GOODS SOLD UNDER THE PROVISIONS OF THESE TERMS AND CONDITIONS. ALL OTHER SUCH W ARRANTIES ARE HEREBY EXPRESSLY WAIVED BY THE BUYER. UNDER NO CIRCUMSTANCES SHALL BALDOR GENERATORS BE LIABLE OR RESPONSIBLE IN ANY MANNER WHATSOEVER FOR ANY INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR ANTICIPATED PROFITS RESULTING FROM THE DEFECT, REMOVAL, REINSTALLATION, SHIPMENT OR OTHERWISE. This is the sole warranty of Baldor Generators and no other affirmations or promises made by Baldor Generators shall be deemed to create an expressed or implied warranty. Baldor Generators has not authorized anyone to make any representations or warranties other than the warranty contained herein.

General Information 2-1MN2410

Limited Warranty

Continued

Generator Series

(Premier, Powerchief, DG Series, K Series)

Portable Products

Towable Products (TS) 1 Year or 3,000 Hours

3600 RPM Standby Systems

(Some AE Models)

1800 RPM Standby Systems

(Some AE Models, DLC, GLC)

Industrial Standby Systems 1 Year or 1,000 Hours

Industrial Prime Power Systems 1 Year or 1,000 Hours

International 1 Year or 1,000 Hours

Notes for Warranty Period:

1. Labor coverage for warrantable repairs is provided for the applicable period not to exceed published rates as contained in the Baldor Generators Warranty Policy. Mileage is allowed only for permanent installations not to exceed published rates as contained in the Baldor Generators Warranty Policy.

2. Proof of purchase date is required for all Portable and Towable products to qualify for any warranty consideration. Serial number and model number will be required for all warranty work.

3. For all other products, a Start–up Inspection Form / Warranty Registration must be completed in its entirety and submitted to Baldor Generators within 30 days of start–up to qualify for any warranty consideration.

Owner’s Responsibilities

The owner is obligated to operate and maintain the generator in accordance with the recommendations published by Baldor Generators in the Operator’s Manual for the generator. The owner is responsible for the costs associated with maintenance and any adjustments that may be required.

The owner is responsible for payment of any of the following expenses that might be incurred as a result of a failure under the terms of this warranty:

1. Rental equipment used to replace the equipment being repaired.

2. Telephone or other communication expenses.

3. Living and travel expenses of persons performing service, except as specifically included within the terms of specific warranty.

4. The premium costs for overtime labor requested by the owner.

5. All parts transportation costs.

All warranty claims must be submitted to a Baldor Generator repair facility prior to the expiration of the warranty period. Baldor Generators shall have no responsibility or liability for any defect, latent or otherwise, discovered after the expiration of the warranty period provided herein. Extended warranties are available for certain Baldor products. These warranties are described in Baldor’s catalog and other sales literature. Extended warranties are subject to the terms and conditions of this Limited Warranty as modified by the additional terms of the extended warranty.

Limitations

Baldor Generators is not responsible for the repair of generators required because of normal wear, accident, misuse, abuse, improper installation, lack of maintenance, unauthorized modifications or improper storage.

Normal Wear: This warranty will not cover repair where normal use has exhausted the life of a part or generator. It should be remembered that the service life of any generator is dependent on the care it receives and the conditions under which it has to operate. Some applications are very often used in dusty or dirty conditions, which can cause what appears to be excessive wear. Such wear, when caused by dirt, dust, grit or other abrasive material, which has entered the generator because of improper maintenance, is not covered by Warranty.

For all product lines, the engine manufacturer warrants engine systems. Contact Baldor Generators for current engine warranties.

Warranty Period

Labor* Parts

1 Year 3 Years

Whichever comes first 1 Year or 1,000 Hours

Whichever comes first 1 Year or 3,000 Hours

Whichever comes first Whichever comes first Whichever comes first Whichever comes first

3 Years or 3,000 Hours

Whichever comes first

3 Years or 1,000 Hours

Whichever comes first

3 Years or 3,000 Hours

Whichever comes first

2 Years or 1,000 Hours

Whichever comes first 1 Year or 1,000 Hours

Whichever comes first

2-2 General Information MN2410

Section 3 Receiving & Installation

Receiving & Inspection When you receive your generator, there are several things you should do immediately.

1. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your system.

2. Verify that the part number of the system you received is the same as the part number listed on your purchase order.

3. If the system is to be stored for several weeks before use, be sure that it is stored in a location that conforms to published storage temperature and humidity specifications. (Refer to Section 9 of this manual).

Lifting the Generator

When lift or hoist equipment is used to lift the generator and move it to position, be careful not to contact overhead wires or other obstacles. The generator weighs between 100 and 300 lbs. Use proper lift equipment and methods to avoid injury. Lift only by the tubular metal frame.

Figure 3-1 Premier Generators

Storage If you will not be using the generator set for a significant amount of time (3 months or longer) you

should store the generator to prevent any problems that could arise from sitting idle. Please fully read the following guidelines prior to storing the unit.

1. Remove all fuel from the engine’s fuel tank.

2. Start the generator set and allow it to run out of fuel.

3. Close all the fuel valves.

Note: An alternative to draining the fuel from a gasoline engine is adding a fuel stabilizer, to

minimize the formation of fuel gum deposits during storage (Follow the manufacturer’s directions). After the fuel stabilizer is added, run the generator set for 5 minutes to get the stabilizer into the carburetor. After shutting the engine off, be sure to close all the fuel valves.

4. Disconnect and remove the battery if your generator set is so equipped.

5. Drain the used oil from the engine’s crankcase and refill it with clean oil.

6. Remove the spark plugs and pour1 oz. of clean engine oil into each cylinder. Put a rag over each spark plug port and turn the engine over approximately 5 times to distribute the oil in the cylinder.

7. Replace the spark plug(s) but do not connect the plug wires. This will help prevent accidental or unauthorized starting.

8. Provide maintenance to the engine and generator set as described in the engine and generator maintenance sections of this manual.

9. Cover any bare metal spots with paint or another type of rust preventative.

WARNING:Never store an engine with fuel in its tank indoors or in an enclosed, poorly ventilated area

where gasoline fumes could reach an ignition source and cause an explosion.

Receiving & Installation 3-1MN2410

Physical Location

The mounting location of the system is important. It should be installed in an area that is protected from direct harmful gases or liquids, dust, metallic particles, shock and vibration. It can only be installed in an outdoor location so the exhaust fumes are vented to the atmosphere. This system must never be installed inside an enclosed building, home, shop or garage etc.

Several other factors should be carefully evaluated when selecting a location for installation:

1. For ef fective cooling and maintenance, the generator should be mounted on a flat, smooth, non-flammable level surface. A concrete pad is ideal and provides a secure installation.

2. The location for the generator must be dry. Never operate a generator in an area that has standing water or puddles.

3. Installation should prevent obstructions by buildup of leaves, grass, sand, snow, etc. It is important that the unit be operated in a reasonably clean environment.

4 All engines give off considerable heat when running. The engine in your generator set

uses air to keep it cool so it is important that the ambient temperature is cool and does not exceed 100°F (even while it is running). Where natural ventilation is inadequate a fan to boost circulation should be used.

5. Exhaust Gases from internal combustion engines are extremely poisonous. Never operate an engine indoors.

WARNING:Exhaust fumes/gases are extremely dangerous and can cause severe illness or death. Never

6. All electrical equipment should be protected from excessive moisture. Failure to do so will result in deterioration of the insulation and may result in short circuits and a possible electrocution hazard.

Installation The generator is completely assembled, tested and adjusted at the factory before it is shipped to

you. External connections required at the time of installation are: Note: The generator is shipped dry. This means no oil is in the engine crankcase and no battery

is installed. You must refer to the engine manual and obtain the correct type and quantity of engine motor oil and the correct battery (if equipped for electric start).

1. Electrical Connections.

2. Ground Connection.

After installation, the post installation checks must be performed prior to starting the engine. After these checks have been performed and the system operation is verified to be good, refer to

Section 6 Maintenance for periodic checks that must be performed at scheduled intervals to ensure continued operation with minimal problems.

Electrical Connections All load connections are made at the panel using electrical cords with the proper

mating plug for the receptacle being used. More than one receptacle can be used as long as the total load does not exceed the continuous rating of the generator.

WARNING:Never connect this generator to any buildings electrical system unless a licensed electrician

has installed an approved transfer switch. The National Electrical Code (NEC) requires that connection of a generator to any electrical circuit normally powered by means of an electric utility must be connected by means of approved transfer switch equipment so as to isolate the electrical circuit from the utility distribution system when the generator is operating. Failure to isolate the electrical circuits by such means may result in injury or death to utility power workers due to backfeed of electrical energy onto the utility lines.

Use correct size insulated wire to connect the generator to the load. The gauge of the wire will depend on the distance to the load, the permissible voltage drop at the load, and the current required by the load. If you are not sure of the gauge wire needed for your application, consult a competent electrician. Using wire that is too small can result in fire hazard. Also, be sure the wire has the appropriate ratings for insulation and environment conditions.

The correct mating connector must be used to fit the connectors provided on the operator panel of your generator. Table 3-1 describes the connector types provided (receptacles) and the load characteristics to help you choose the correct size wire. Figure 3-2 shows the receptacles.

3-2 Receiving & Installation MN2410

Electrical Connections Continued

T able 3-1 Single Phase Power Receptacle Description

Model Electrical Connection Information (Receptacle Provided at Panel)

Straight 120VAC

(20Amp) K3000 2- 5-20R GFCI 120VAC 1- L5-30R 120VAC 2500 / (20.8) K5000 4- 5-20R GFCI 120VAC 1- L5-30R 120VAC 1- L14-30R 120/240VAC 4500 / (37.5/18.7)

K5000E 4- 5-20R GFCI 120VAC 1- L5-30R 120VAC 1- L14-30R 120/240VAC 4500 / (37.5/18.7)

K6500 4- 5-20R GFCI 120VAC 1- L5-30R 120VAC 1- L14-30R 120/240VAC 6000 / (50.0/25.0)

K6500E 4- 5-20R GFCI 120VAC 1- L5-30R 120VAC 1- L14-30R 120/240VAC 6000 / (50.0/25.0)

R30 4- 5-20R GFCI 120VAC 2500 / (20.8) R45/R45E 4- 5-20R GFCI 120VAC 1- L5-30R 120VAC 1- L14-30R 120/240VAC 4000 / (33.3/16.7) R60/R60E 4- 5-20R GFCI 120VAC 1- L5-30R 120VAC 1- L14-30R 120/240VAC 5000 / (41.6/20.8)

OHV30 4- 5-20R GFCI 120VAC 2500 / (20.8)

OHV50H 4- 5-20R GFCI 120VAC 1- L5-30R 120VAC 1- L14-30R 120/240VAC 4000 / (33.3/16.7)

OHV60/OHV60E 4- 5-20R GFCI 120VAC 1- L5-30R 120VAC 1- L14-30R 120/240VAC 5000 / (41.6/20.8)

OHV85E 4- 5-20R GFCI 120VAC 1- L5-30R 120VAC 1- L14-30R 120/240VAC 10000 / (83.3/41.6) OHV100E 4- 5-20R GFCI 120VAC 1- L5-30R 120VAC 1- L14-30R 120/240VAC 1- CS6369 120/240VAC 8000 / (66.7/33.4) OHV110E 4- 5-20R GFCI 120VAC 1- L5-30R 120VAC 1- L14-30R 120/240VAC 1- CS6369 120/240VAC 9500 / (79.2/39.6)

Twist Lock 120VAC

(30Amp)

Twist Lock 120/240VAC

(30Amp)

Twist Lock 120/240VAC

(50Amp)

Rated Watts/

(Full load Amps 120/240)

Note: GFCI is Ground Fault Protected power. Class 1 wiring methods must be used for field wiring connections to terminals of a Class 2 circuit.

Figure 3-2 Receptacle Connections

NEMA

L5-30R

125V

30A

(SILVER)

NEMA L14-30R 125/250V

30A

(GOLD)

CS6369

125/250V

50A

(GOLD)

NEMA 5-20R

125V 20A

(GOLD)

(SILVER)

(GOLD)

(SILVER)

Frame Ground Connection W ARNING:Be sure the system is properly grounded before applying power. Do not apply AC power

before you ensure that grounds are connected. Electrical shock can cause serious or fatal injury. NEC requires that the frame and exposed conductive surfaces (metal parts) be connected to an approved earth ground. Local codes may also require proper grounding of generator systems.

The NEC requires that the frame and exposed metal surfaces be at local ground reference potential to avoid electrical shock hazard. A local ground reference may require a driven earth ground conductor at the generator installation site. Make the ground connection as shown in Figure 3-3. Use the appropriate size wire (normally 6 AWG) as required by NEC and local codes. The local reference ground is normally a copper clad earth ground rod driven into the earth at least 8 feet.

W ARNING:Do not connect the generator output neutral to the frame or local ground. The generator

output is isolated from ground. NEC and local codes require that the generator output remain isolated from local ground reference.

Receiving & Installation 3-3MN2410

Frame Ground Connection Continued

Figure 3-3 Frame Ground Connection

Nut Washer

Ground Wire Lug Washer

Stud Frame

Earth Ground

Engine Oil Refer to the engine manual that was provided with your generator. Determine the correct type of

engine oil and the amount specified by the engine manufacturer. Add the required amount of oil to bring the oil level to full.

Battery Connections Applies to 12VDC Electric Start models only.

The generator is shipped with no battery installed.

W ARNING:Do not dispose of battery or batteries in a fire. The battery is capable of exploding. If the

battery explodes, electrolyte solution will be released in all directions. Battery electrolyte solution is caustic and can cause severe burns and blindness. If electrolyte contacts skin or eyes, immediately flush the area with water and seek medical attention quickly.

W ARNING:Do not mutilate the battery . The battery contains electrolyte solution which is caustic and

can cause severe burns and blindness. If electrolyte contacts skin or eyes, immediately flush the area with water and seek medical attention quickly.

WARNING:A battery presents a risk of electrical shock hazard and high short circuit current. The

following precautions are to be followed when working on batteries:

1. Remove watches, rings, necklaces and all other metal objects.

2. Use tools with insulated handles.

3. Wear rubber gloves and boots.

WARNING:The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. It is

electrically conductive and corrosive. The following precautions are to be followed when working on batteries:

1. Wear full eye protection (safety glasses or goggles) and protective clothing.

2. Where electrolyte contacts the skin, flush the area immediately with water and wash it off using soap and water.

3. Where electrolyte contacts the eyes, immediately flush the eye thoroughly with water and seek medical attention quickly.

4. Spilled electrolyte is to be washed down with an acid neutralizing agent. A common practice is to use a solution of one pound (500 grams) bicarbonate of soda to one gallon (four liters) of water. the bicarbonate solution is to be added until evidence of reaction (foaming) has ceased. The resulting liquid is to be flushed with water and the area dried.

WARNING:A battery presents a risk of fire because they generate hydrogen gas. Hydrogen gas is

extremely explosive. Never jump start a battery, smoke in the area around the battery or cause any spark to occur in the area around the battery. The following precautions are to be followed when working on batteries:

1. Do not smoke when near batteries.

2. Do not cause flame or spark in battery area.

3. Discharge static electricity from body before touching batteries by first touching a grounded metal surface.

3-4 Receiving & Installation MN2410

Battery Connections Continued

Procedure: The correct type battery must be purchased and installed in the battery compartment provided.

1. Remove the bag containing the battery box components.

2. Set the battery on the battery tray.

3. Install the battery hold down rods as shown in Figure 3-4. a. Place the bent end of the battery hold down rod through the hole in the battery

tray.

b. Place the threaded end of the battery hold down rod through the hole in the

battery hold down bar and secure with flat washer, lock washer and nut.

c. Repeat steps a and b for the other battery hold down rod.

4. Connect the battery cables to the battery, be sure the Positive lead is connected to the positive (+) battery terminal and the negative lead is connected to the positive (–) battery terminal.

Figure 3-4 Battery Installation

The + and – terminals of your battery may be different than shown. Be sure that the Positive lead is connected to the positive (+) terminal of your battery.

Washers & Nut

Battery Tie Down

Use of Electric Motor Loads

Electric motors require much more current (amperes) to start them than to keep them running. Some motors, particularly split–phase motors are very difficult to start and require 5 to 7 times more current to start them. Repulsion–induction type motors are the easiest to start and normally only require 2 to 3 times as much current to start them.

Most fractional horsepower motors take about the same amount of current to start them and keep them running. This is true whether they are the repulsion–induction type motor, capacitor type motor, or the split–phase type motor.

Other factors that influence the amount of current needed to start a motor are:

1. The type of load connected to the motor. If the electric motor is connected to a hard

2. The brand or design of the electric motor. The expected starting current for a

3. The condition of the electric motor. A clean motor with free turning bearings will

Battery

Washers & Nut

Battery Tie Down Bolt

Battery Rack

starting load such as an air compressor it will require more starting current. If the same electric motor is connected to a light load such as a heater or power saw it will require less starting current.

particular size motor will vary depending on the brand of the electric motor as well as the type of electric motor (Split Phase, capacitor, Repulsion–induction type, etc.)

require less starting currents than a similar type motor that is dirty and the bearings are not as free turning as they used to be.

Receiving & Installation 3-5MN2410

Optional Wheel Kit

MODEL

SUMMER

WINTER

OIL

RECOMMENDED

(AMPS) COLD

MODEL

SUMMER

WINTER

OIL

RECOMMENDED

(AMPS) COLD

MODEL

SUMMER

WINTER

OIL

RECOMMENDED

(AMPS) COLD

PDG2 – 2 Wheel Dolly Kit; and PDG4 – 4 Wheel Dolly Kit

An optional 2 or 4 wheel dolly kit is available for Premier portable generators. If you have purchased one of these kits, refer to MN2409 for the installation instructions.

Recommended Engine Oil and Battery Type

Series K

SUMMER WINTER OIL RECOMMENDED (AMPS) COLD

OIL

K3000/15.30030 SAE. 30 5W/30 1.3 PTS N/A N/A K5000/15.30050 SAE. 30 5W/30 1.75PTS N/A N/A K6500/15.30052 SAE. 30 5W/30 1.75 PTS N/A N/A K5000E/15.30051 SAE. 30 5W/30 1.75 PTS Y50-N18L-A3 300 K6500E/15.30053 SAE. 30 5W/30 1.75 PTS Y50-N18L-A3 300

OIL

CAPACITY

BATTERY

CRANKING

Series R

SUMMER WINTER OIL RECOMMENDED (AMPS) COLD

OIL

R30-15.11030 SAE. 30 5W/30 1.0 PTS N/A N/A R45-15.11040 SAE. 30 5W/30 1.65 PTS N/A N/A R60-15.11060 SAE. 30 5W/30 1.90 PTS N/A N/A R60E-15.11062 SAE. 30 5W/30 1.90 PTS BCI 16-B 300

OIL

CAPACITY

BATTERY

CRANKING

Series OHV

SUMMER WINTER OIL RECOMMENDED (AMPS) COLD

OIL

OHV30-15.20030 SAE. 30 5W/30 .85 PTS N/A N/A OHV40-15.21042 SAE. 30 5W/30 2.0 PTS N/A N/A OHV50-15.21045 SAE. 30 5W/30 2.30 PTS N/A N/A OHV50E-15.21046 SAE. 30 5W/30 2.30 PTS Interstate SP-40 340 OHV50H-15.21050 SAE. 30 5W/30 1.90 PTS N/A N/A OHV60-15.21057 SAE. 30 5W/30 2.0 PTS N/A N/A OHV60E-15.21059 SAE. 30 5W/30 2.0 PTS Interstate SP-40 340 OHV85E-15.20075 SAE. 30 5W/30 2.0 PTS Interstate SP-40 340 OHV100E-15.20090 SAE. 30 5W/30 2.0 PTS Interstate SP-40 340 OHV110E-15.20110 SAE. 30 5W/30 2.30 PTS Interstate SP-40 340

OIL

CAPACITY

BATTERY

CRANKING

3-6 Receiving & Installation MN2410

Section 4 Operation

Operator Control Panel

Each operator panel is slightly different, depending on features of the generator you purchased. The Operator Control Panel of Figure 4-1 is shown because it has most of the available features. This will be used to explain how the controls operate.

Figure 4-1 Operator Control Panel

Auto Idler Off – The engine will run continuously at the predetermined speed set by the governor.

ON – Allows the engine to run at slow speed when there is no electrical load. When an electrical load is applied, the Auto Idler control changes the engine speed to the predetermined speed set by the governor.

Elapsed Time An hour meter that measures the total hours the generator has been in use (engine

running).

AC Voltmeter Displays the voltage level at the output of the generator (the 230VAC output). AC Circuit Breakers Provide overcurrent protection for the generator output. When tripped, the plunger (in

center of breaker) will extend out about 3/8 inch. Remove the loads, push the plunger into the breaker to reset the breaker the restore the loads.

WARNING:Never connect this generator to any buildings electrical system unless a licensed electrician

has installed an approved transfer switch. The National Electrical Code (NEC) requires that connection of a generator to any elastical circuit normally powered by means of an electric utility must be connected by means of approved transfer switch equipment so as to isolate the electrical circuit from the utility distribution system when the generator is operating. Failure to isolate the electrical circuits by such means may result in injury or death to utility power workers due to backfeed of electrical energy onto the utility lines.

Receptacles – Receptacles are provided to allow easy connection of electrical loads. Never connect this

generator to any buildings electrical system unless a licensed electrician has installed an approved transfer switch. Multiple receptacles may be used at the same time provided the total electrical load does not exceed the generators rated output.

120Volts – NEMA 5–20R GDCI Duplex receptacle provides ground fault protection.

Rated 125VAC at 20 Amperes. 30 Amps 120 Volts – Twist lock NEMA L5–30R receptacle, rated 125 Volts at 30 Amperes. 30 Amps 120/240 Volts – Twist lock NEMA L14–30R receptacle rated 250Volts at 30 Amperes. 50 Amps 120/240 Volts – Twist lock CS6369 receptacle rated 250Volts at 50 Amperes.

Note: The nominal voltage produced by the generator at each receptacle is 120VAC or 240V AC.

Operation 4-1MN2410

Pre–Start Checks

Start–Up Procedure

Electric Start

Recoil Start

Before the engine is started, several things must first be checked.

1. Place the generator set in an open, dry, well ventilated and reasonably level location.

2. If grounding is required for your application, check to make sure your unit is grounded properly (see Section3).

3. Check the engine’s oil level and add oil if necessary to bring it to the level recommended by the engine manufacturer.

4. Check the fuel level and add fuel to within 1/2 inch of the fill tube if necessary.

5. Open the fuel valve on the fuel tank.

6. Check the fuel system for fuel leaks and repair them prior to starting the engine. Wipe up any fuel spills before starting the engine.

7. Disconnect or “turn off” all external loads.

8. Make sure all circuit breakers are set (pushed in).

1. Move the engine’s choke lever to the “Choke/Start” position. If the engine is warm or if the ambient air temperature is high; try starting the engine without choking it.

2. Move the Control Panel Engine “ON/OFF” switch to “ON” (if equipped).

3. Engage the electric start motor. (Push the engine’s start switch or turn the key switch fully clockwise).

4. Do not allow the starter motor to crank for more than 10 seconds at a time.

5. Allow 20 seconds between starter motor cranking attempts.

6. Once the engine has started, release the start switch and do not re–engage it.

Note: If the engine does not start after a few attempts, smell for fuel near the air cleaner. If there

is a significant gasoline smell, turn the choke lever off and attempt to start the engine.

7. When the engine starts, turn the engine’s choke lever to the “OFF” position.

8. Power is now present at the receptacles. Connect or “turn on” the loads you wish to operate.

1. Move the engine’s choke lever to the “Choke/Start” position. If the engine is warm or if the ambient air temperature is high; try starting the engine without choking it.

2. Move the Control Panel Engine “ON/OFF” switch to “ON” (if equipped).

3. Pull lightly on the recoil grip until you feel significant resistance, then pull sharply. Allow the recoil to gently rewind into the recoil housing. See your engine manual for instructions specific to your unit. Do not allow the recoil rope to “snap back” into the recoil housing.

Note: If the engine does not start after turning the engine over a few times, smell for fuel near

the air cleaner. If there is a significant gasoline smell coming from the air cleaner, turn the choke lever off and attempt to start the engine with the choke off.

4. When the engine starts, turn the engine’s choke lever to the “OFF” position.

5. Power is now present at the receptacles. Connect or “turn on” the loads you wish to operate.

Stopping Procedure

1. Disconnect or “Turn Off” all loads connected to the generator set.

2. Move the Control Panel Engine “ON/OFF” switch to “OFF” (if equipped).

3. Push the engine stop switch if so equipped. OR Turn the engine key switch to the “OFF” position.

4. Turn all fuel valves off.

4-2 Operation MN2410

Section 5 Troubleshooting and Maintenance

Maintenance

This manual contains only very minimal engine maintenance instructions. Refer to the engine manufacturer’s owner’s manual for specific engine maintenance instructions for your generator set. Any maintenance instructions or recommendations in the engine owner’s manual take precedence over any of the following general recommendations.

General:

1. Inspect the fuel system for leaks. Replace all defective components immediately.

2. Inspect and replace any fuel line that shows signs of deterioration.

3. Inspect all fuel clamps to ensure they are tight.

4. Make sure the fuel cap fits snugly on the fuel tank and that the fuel tank does not leak.

5. Inspect and clean the battery posts and the associated battery cable terminals.

6. Inspect the external wire cables and connectors used with the generator set for cuts, frayed insulation, or loose connections. Repair or replace damaged parts before use.

7. The engine should be checked for proper speed setting(s). Prior to adjusting the engine speed, turn the auto idler switch to “OFF” (if present). Make sure that the auto idler magnet does not touch the throttle lever of the engine when running.

a. Disconnect all electrical loads and start the engine. b. Adjust the engine speed to 3720 RPM (62 Hz) with no load speed. c. Adjust the auto idler speed after you have accomplished the above adjustment. d. Adjust the auto idler speed by moving the electro–magnet back and forth in the

magnet bracket to achieve an engine RPM of 2500–2900 with the auto idler switch “ON”.

8. Test all GFCI receptacles monthly by pressing the test button on the receptacle and making sure that the GFCI trips and and no voltage is present at the receptacle. Replace any GFCI receptacle that fails the test.

Engine:

1. Clean and/or replace any fuel, oil, and/or air filters per the engine manufacturers’ guidelines.

2. Check oil level regularly; at least every 5 to 8 operating hours. Maintain the proper oil level.

3. Change the oil as is recommended in the engine manufacturer’s owner’s manual.

4. Replace the spark plug(s) as is recommended by the engine manufacturer.

5. Clean the cooling fins on the engine to keep the engine’s heat dissipation potential at it’s maximum.

6. Inspect and clean all governor and carburetor linkages so they operate properly.

7. Inspect the recoil starting rope for any damage and replace it if necessary (if applicable).

8. Clean the trash screen around the recoil starter or other cooling air intake.

Alternator:

This generator set must be run at its proper speed to obtain the correct electrical power at its output. All engines have a tendency to slow down when a load is applied to it. The engine governor is designed to hold the operating speed as nearly constant as possible. When the electrical load is increased, the engine is more heavily loaded and engine speed drops slightly. This slight decrease in engine speed results in a slight decrease in generator voltage and frequency output. This voltage and frequency variation has no appreciable effect in the operation of motors, lights, and most appliances and tools. However, timing devices and clocks will not keep perfect time when used on this generator.

( also called Generator End)

1. Clean the generator set and remove any and all dust, dirt, or other foreign material.

2. Inspect and clean the cooling air intake and exhaust louvers of the generator end. Make sure they are clean. Remove dirt or any buildup that may restrict the cooling air flow.

3. Clean the generator set and its components with a damp cloth or sponge. Never use a water hose or pressure washer as this may damage electrical components.

4. Inspect and replace any control panel components that are broken or not working properly (receptacles, circuit breakers, switches, etc.)

Troubleshooting and Maintenance 5-1MN2410

Problems and Solutions

Some of the more common problems are listed in Table 5-1. This information is intended to be a check or verification that simple causes can be located and fixed. It is not an exhaustive “how to” for all types of problems. Procedures that require in depth knowledge or skills (like flashing the field) should be referred to the Baldor Generator Service Department by calling (920) 236–4200.

Table 5-1 Troubleshooting Guide

Problem Possible Cause Remedy

Engine will not start

Engine will not crank (electric start) Dead battery. Remove battery and trickle charge or replace with new battery.

Engine starts but will not run smoothly Fuel or ignition problem Refer to engine manual. Engine overheats Excessive load

No output voltage Ciruit Breaker tripped or defective.

Output voltage varies Irregular speed (fixed speed mode)

Low output voltage Low engine speed

High output voltage Excessive speed (fixed speed mode) Check engine for malfunction Electrical shock when frame is touched Static charge.

Mechanical noise Defective bearing

No fuel. Restricted air flow. No spark.

Debris or dirt buildup on engine

Loss of residual magnetism in exciter field poles.

Open in stator windings Defective exciter circuit.

Fluctuating speed (fixed speed mode)

Loose terminal or load connections Defective bearing (uneven air gap)

Excessive load High resistance connections -

connections will be warm or hot Shorted field

Low power factor

Grounded armature or field coil.

Rotor rubbing on stator

Loose or misaligned coupling

Check that fuel valves are ON. Check fuel level in fuel tank. Check/replace air filter. Check/replace spark plug(s). Check that engine switch is in Start position.

Never Jump Start.

Remove one or more electrical loads. Remove debris. Clean engine surfaces to allow cooling.

Reset circuit breaker or replace if required. Flash field.

Check for continuity in windings. Return to factory for repair if open. Check/replace diode and capacitor and flash the field.

Check engine for malfunction or load for fluctuation Stabilize load. The addition of a lamp load (resistance load) may

compensate partially for load changes caused by intermittent motor operation. Do not overload.

Verify all connections are proper and check tighness torque of terminals.

Replace worn bearing Check that the Auto Idle switch is in OFF position.

Check engine for malfunction or system for overload. Reduce load. Verify all connections are proper and check tighness torque of

terminals. Test field coils for possible short by checking resistance with an

ohmmeter or resistancebridge. Return rotor assembly to factory forrepair if alternator field coils are shorted.

Reduce inductive (motor) load. Some AC motors use about the same current regardless of load. Do not use motors of greater horsepower rating than is necessary to move the mechanical load.

Ground generator frame at local reference ground (see Section 3). Return to factory for repair

Replace bearing Bad bearing - replace.

Bent shaft - return to factory. Loose end bell - tighten; Loose drive Discs - tighten

Tighten; align coupling and alternator shaft to engine shaft.

Service Service for your generator can be obtained from the service department at Baldor Generators by

calling (920) 236–4200. Please have the following information available prior to contacting the factory:

The model number and serial number of the generator set. A complete and accurate description of the problem.

Parts Parts for your generator can be obtained from the service department at Baldor Generators by

calling (920) 236–4200. Please have the following information available prior to contacting the factory:

The model number and serial number of the generator set. A complete and accurate description of the part (part number if known).

Note: Engine parts can usually be obtained from a local distributor by using the information in

the engine manufacturer’s owner’s manual.

5-2 Troubleshooting and Maintenance MN2410

Appendix A Premier K Series

Information in this Appendix applies to the following Baldor Generators:

K3000, K5000, K5000E, K6500, K6500E

Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Each

receptacle is powered by a separate generator winding. When replacing a receptacle, inspect the brass tab that normally links both receptacles. If it is removed, be sure to remove the brass tab from the replacement receptacle before it is installed. Failure to remove the tab will cause a direct short to the generator windings and cause possible generator damage.

Operator Panel Configuration

Figure A-1 K3000 Operator Panel

NEMA 5-15R GFCI Receptacle. This ground fault circuit interrupter duplex receptacle is rated at 125VAC, 15 Amps.

120 VOLTS

OUTPUT

120 VOLTS

AC VOLTMETER DC POWER CIRCUIT BREAKERS

OFF

NEMA L5-30R Receptacle. Twist-lock style receptacle rated for 125VAC, 30 Amps.

DC Output.

12VDC output terminals for 12V loads.

AC Voltmeter.

This voltmeter displays the voltage level being produced by the generator set.

DC Power

Turns On/Off DC power at the DC Output terminals. Hour Meter.

Displays the total run time hours of the generator set.

Circuit Breakers.

Provide overload protection for the generator set.

Figure A-2 K5000/K5000E/K6500/K6500E Operator Panel

120 VOLTS

AC VOLTMETER AUTO IDLER CIRCUIT BREAKERS

OFF

120/240 VOLTS

OUTPUT

NEMA 5-15R GFCI Receptacle.

This ground fault circuit interrupter duplex receptacle is rated at 125VAC, 15 Amps.

NEMA L5-30R Receptacle. Twist-lock style receptacle rated for 125VAC, 30 Amps. NEMA L14-30R Receptacle. Twist-lock style receptacle rated for 125/250VAC, 30 Am

DC Output.

12VDC output terminals for 12V loads. AC Voltmeter.

This voltmeter displays the voltage level being produced by the generator set.

Auto Idler Switch.

ON - Auto idler is active, engine RPM will reduce when load is removed. OFF - Engine runs at fixed speed (set by governor). DC ON - Auto Idler is Off and DC output terminals have power for 12V loads.

Hour Meter. Displays the total run time hours of the generator set.

Circuit Breakers.

Provide overload protection for the generator set.

Premier K Series A-1MN2410

Replacement Parts

Replacement parts assembly views for the Generator set are shown in Figure A-3 and A-4. Parts information is provided in Table A-1. Parts information for the engine is provided in the engine manual that was provided with your generator set. Please refer to the engine manual for replacement parts information.

Figure A-3 Alternator Assembly

10 11 12

OFF

Figure A-4 Frame Assembly

RM1088A06

Table A-1 Generator Set Parts List

Ref No. Part No. Description K3000 K5000 K5000E K6500 K6500E

1 HA9139A00 Adaptor X 1 HA9139A01 Adaptor X X X X 2 HA1037A00 C" Washer X X X X X 3 61FN3000 Fan X X X X X 4 61RA0011A00 Rotor Assembly (includes bearing) X 4 61RA0013A00 Rotor Assembly (includes bearing) X X 4 61RA0015A00 Rotor Assembly (includes bearing) X X 5 61SA0036A00 Stator Assembly X 5 61SA0036A01 Stator Assembly X X 5 61SA0036A02 Stator Assembly X X 6 61EP3204A01 Bearing Bracket (bearing included with rotor) X X X X X

7 EH0359A01L Cover X X X X X 10 WD1541A33 GFCI Duplex Receptacle, 250VAC at 20 Amps, NEMA 5-15R X X X X X 11 WD1541A10 Receptacle, 125VAC at 30 Amps, NEMA L5-30R X X X X X 12 WD1541A14 Receptacle, 125/250VAC at 30 Amps, NEMA L14-30R X X X X

A-2 Premier K Series MN2410

Table A-1 Generator Set Parts List Continued

Ref No. Part No. Description K3000 K5000 K5000E K6500 K6500E

Not Shown EH0434A00L2B Control Box (Operator Panel) X X X X X Not Shown EH0435A00L2B Control Panel Cover (Operator Panel) X X X X X

13 WD3201A02 AV Voltmeter (Dual Scale) X X X X X 14 WD3201A00 Hour Meter X X X X X 15 SP9129 Idler Switch, 2 position rocker X

16 SP9128 Idler Switch, 3 position rocker X X X X Not Shown CT0046A00 Idler Transformer X X X X Not Shown EB1242A00 Idler Module X X X X Not Shown DI0176A01 Diode X X X X X Not Shown RR0244A00 Varistor X X X X Not Shown OC3020F12 Capacitor, 20MFD / 370V X Not Shown OC6030F11 Capacitor, 30MFD / 370V, 90 degree X X X X Not Shown CK0077A01 Circuit Breaker 20Amp X X X X X Not Shown CK0077A02 Circuit Breaker 30Amp X Not Shown CK0077A03 Circuit Breaker 6Amp X X X X X Not Shown CK0078A00 Circuit Breaker 20/30Amp (magnetic double pole) X X X X Not Shown SP9079 Circuit Breaker Switch, DPDT X X X X X Not Shown TA0000A02 Fuel Tank X Not Shown TA0002A02 Fuel Cap with Gauge X Not Shown TA0000A03 Fuel Tank X X X X Not Shown TA0002A04 Fuel Cap with Gauge X X X X Not Shown EA0011A00 Fuel Filter, in-line X X X X X Not Shown EA50535A00L4B Muffler X Not Shown EA50535A01L4B Muffler X X X X Not Shown EA50535A02 Spark Arrestor X X X X X

20 BA0187A02R2B Base Frame X

20 BA203A02R2B Base Frame X X X X

21 HB7025A00 Engine Mounting Foot X X X X

22 HB7002A07 Engine end frame cross member X X X X

23 HB6150A00 Alternator end frame cross member X Not Shown RM1088A05 Isolator, Engine end and generator end (1 each end) X Not Shown RM1088A06 Isolator, Engine end X X X X Not Shown RM1088A06 Isolator, Generator end X X Not Shown RM1088A07 Isolator, Generator end X X Not Shown HB6116A00 Battery Tie Down X X Not Shown HA3187A12 Battery Tie Down Bolt X X Not Shown HB6134A02 Battery Rack X X Not Shown EA0010A02 Battery Charger, 12V, 6AMP X X Not Shown LB0094A12 Decal, Warning X Not Shown LB0094A35 Decal, Warning X Not Shown LB9604A00 Decal, K3000 X Not Shown LB9604A01 Decal, K4500, K5000, K6500 X X X X Not Shown LB9605A00 Decal, Baldor Logo, Side X X X X X Not Shown LB9606A01 Decal, Baldor Logo, 4" X X X X X Not Shown LB9607A00 Decal, K3000 X Not Shown LB9607A01 Decal, K5000 X Not Shown LB9607A02 Decal, K5000E X Not Shown LB9607A03 Decal, K6500 X Not Shown LB9607A04 Decal, K6500E X

Wiring Diagrams Wiring diagrams for these generators are contained on the following pages of this appendix.

Premier K Series A-3MN2410

Figure A-5 K3000 Wiring Diagram

A-4 Premier K Series MN2410

Figure A-6 K5000 Wiring Diagram

Premier K Series A-5MN2410

Figure A-7 K5000E Wiring Diagram

A-6 Premier K Series MN2410

Figure A-8 K6500 Wiring Diagram

Premier K Series A-7MN2410

Figure A-9 K6500E Wiring Diagram

A-8 Premier K Series MN2410

Appendix B

Premier R Series

Information in this Appendix applies to the following Baldor Generators:

R30, R45, R45E, R60, R60E

Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Each

Operator Panel Configuration

Figure B-1 R30 Operator Panel

NEMA 5-15R GFCI Receptacle. This ground fault circuit interrupter duplex receptacle is rated at 125VAC, 15 Amps.

Standard Duplex Receptacle. Standard household receptacle rated for 125VAC, 30 Amps.

When using this receptacle, ground fault protection is provided by the GFCI recepta

Hour Meter. Displays the total run time hours of the generator set.

120 VOLTS

ELAPSED TIME

120 VOLTS

AC CIRCUIT BREAKER

AUTO IDLER

Auto Idler Switch.

ON - Auto idler is active, engine RPM will reduce when load is removed. OFF - Engine runs at fixed speed (set by governor).

Circuit Breaker.

Provide overload protection for the generator set.

ELAPSED

TIME

VOLTMETER

AC CIRCUIT

BREAKERS

AUTO IDLER

OFF

PUSH TO RESET

Figure B-2 R45/R45E/R60/R60E Operator Panel

Auto Idler Switch.

ON - Auto idler is active, engine RPM will reduce when load is removed.

120 VOLTS

120/240 VOLTS

120 VOLTS

OFF - Engine runs at fixed speed (set by governor). Elapsed Time.

Displays the total run time hours of the generator set. AC Voltmeter.

This voltmeter displays the voltage level being produced by the generator set.

AC Circuit Breakers.

Provide overload protection for the generator set. 120 Volts NEMA 5-15R GFCI Receptacle.

This ground fault circuit interrupter duplex receptacle is rated at 125VAC, 15 Amps. 120 Volts NEMA L5-30R Receptacle.

Twist-lock style receptacle rated for 125VAC, 30 Amps. 120/240 Volts NEMA L14-30R Receptacle.

Twist-lock style receptacle rated for 125/250VAC, 30 Amps.

Premier R Series B-1MN2410

Replacement Parts

Replacement parts assembly views for the Generator set are shown in Figure B-3 and B-4. Parts information is provided in Table B-1. Parts information for the engine is provided in the engine manual that was provided with your generator set. Please refer to the engine manual for replacement parts information.

Figure B-3 Alternator Assembly

10 11 12

OFF

Figure B-4 Frame Assembly

Table B-1 Generator Set Parts List

Ref No. Part No. Description R30 R45 R45E R60 R60E Not Shown EH0315A00 Control Box (Operator Panel) X Not Shown EH0342A00 Control Panel Cover (Operator Panel) X Not Shown EH0317A00 Control Box (Operator Panel) X X X X Not Shown EH0341A00 Control Panel Cover (Operator Panel) X X X X

1 HA9139A00 Adaptor X 1 HA9139A01 Adaptor X X X X 2 HA1037A00 C" Washer X X X X X 3 61FN3000 Fan X X X X X 4 61RA0011A00 Rotor Assembly (includes bearing) X 4 61RA0013A00 Rotor Assembly (includes bearing) X X 4 61RA0015A00 Rotor Assembly (includes bearing) X X 5 61SA0019A00 Stator Assembly * X 5 61SA0020A00 Stator Assembly * X X 5 61SA0021A00 Stator Assembly * X X 6 61EP3204A06 Bearing Bracket (bearing included with rotor) X 6 61EP3204A01 Bearing Bracket (bearing included with rotor) X X X X

B-2 Premier R Series MN2410

Table B-1 Generator Set Parts List

Ref No. Part No. Description R30 R45 R45E R60 R60E

Not Shown BG6204H03 Bearing (included with rotor) X X X X X

7 EH0322A00 Cover X X X X X 10 WD1541A18 Duplex Receptacle, 250VAC at 20 Amps, CRO20 X 10 WD1541A33 GFCI Duplex Receptacle, 125VAC at 20 Amps, NEMA 5-20R X X X X X 11 WD1541A10 Receptacle, 125VAC at 30 Amps, NEMA L5-30R X X X X 12 WD1541A14 Receptacle, 125/250VAC at 30 Amps, NEMA L14-30R X X X X 13 WD3201A02 AC Voltmeter (Dual Scale) X X X X 14 WD3201A00 Hour Meter X X X X X 15 SP9080 Idler Switch, 2 position rocker X X X X X

Not Shown CT0046A00 Idler Transformer X X X X X Not Shown EB1245A00 Idler Module X X X X X Not Shown DI0176A01 Diode X X X X X Not Shown RR0244A00 Varistor X X X X Not Shown OC6030F11 Capacitor, 30MFD / 370V, 90 degree X X X X Not Shown OC3020F12 Capacitor, 20MFD / 370V X Not Shown CK0070A02 Circuit Breaker 20Amp X X Not Shown CK0070A03 Circuit Breaker 30Amp X Not Shown CK0070A04 Circuit Breaker 40Amp X X Not Shown CK0070A05 Circuit Breaker 50Amp X X Not Shown CK0070A06 Circuit Breaker 25Amp X X

20 BA0187A00L2B Base Frame X 20 BA0207A00L2B Base Frame X X 20 BA0208A00L2B Base Frame X X 21 HB7025A00 Engine Mounting Foot X X X X 22 HB7002A08L Engine end frame cross member X X X X 23 HB6150A00L2B Alternator end frame cross member X 23 HB6150A01 Alternator end frame cross member X X X X

Not Shown HB6116A00 Battery Tie Down X X Not Shown HA3187A12 Battery Tie Down Bolt X X Not Shown HB6134A02 Battery Rack X X Not Shown LB0094A02 Decal, Engine Choke X X X X X Not Shown LB0094A34 Decal, R40 & R60 X X X X Not Shown LB0094A35 Decal, Warning X X X X X Not Shown LB0094A53 Decal, R30 X Not Shown LB9606A04 Decal, Baldor Logo, 5.65" X Not Shown LB9615A00 Decal, R30 X Not Shown LB9625A00 Decal, R45 X Not Shown LB9638A00 Decal, R45E X Not Shown LB9617A00 Decal, R60 X Not Shown LB9619A00 Decal, R60E X

Continued

* For generators made before 6/95, consult factory.

Wiring Diagrams Wiring diagrams for each of these generators are contained on the following pages of this

appendix.

Premier R Series B-3MN2410

Figure B-5 R30 Wiring Diagram

B-4 Premier R Series MN2410

Figure B-6 R45/45E Wiring Diagram

Premier R Series B-5MN2410

Figure B-7 R60 Wiring Diagram

B-6 Premier R Series MN2410

8022

8020

TO MAGNETO

8022

Figure B-8 R60E Wiring Diagram

TO FLYWHEEL

GND

M–

LIG

M+

8023

8021

Electric Start

8023

ALTERNATOR

GREEN/YEL

7010

6010

7000

6000

J1/P1

2900

2910

SOLENOID

IDLER

1500

CAPACITOR

1600

TO FRAME

8 AWG

GND

5500

IDLER BOARD

BLUE

GND

2700

1600

1500

1400 1300

1250 1200 1150

2700

5500

5510

2710

1200

1250

1400

1300

11501160

1100

1310

1410

1110

1260

1210

1100

7000

6000

EACH

2 TURNS

2 3

GND

2710

BLUE

BLACK

WHITE

GREEN

STARTER

STARTER SOLENOID

IDLER SWITCH

2910

5530

LOAD

WHITE

2920

5520

HOT

ELAPSED TIME METER

NEMA

L530R

125V

30A

5100

TEST

RESET

125V 20A

NEMA 520R

1210

2920

1120

AMP

CB2

HIGH

1110 1160

1180

5140

1180

5140

1170

5130

VOLTMETER

CB1

LOW

1170

AMP

1410

1420

5510

1130

1140

(GOLD)

1310

(SILVER)

1260

5520

(GOLD)

1120

1130

1430

(GOLD)

30A

NEMA

L1430R

125/250V

(SILVER)

ALL WIRES 14 AWG.

5110

5100

NOTE: UNLESS SPECIFIED OTHERWISE

5120

1140

HOT

WHITE

LINE

5130

5540

5530

LOAD

WHITE

HOT

NEMA 520R

RESET

125V 20A

1430

HOT

TEST

LINE

WHITE

5540

5150

5120

5110

Premier R Series B-7MN2410

B-8 Premier R Series MN2410

Appendix C

Premier OHV Series

Information in this Appendix applies to the following Baldor Generators:

OHV30, OHV50, OHV60, OHV60E, OHV85E

Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Each

Operator Panel Configuration

Figure C-1 OHV30 Operator Panel

NEMA 5-20R GFCI Receptacle. This ground fault circuit interrupter duplex receptacle is rated at 125VAC, 20 Amps.

Standard Duplex Receptacle. Standard household receptacle rated for 125VAC, 30 Amp

When using this receptacle, ground fault protection is provided by the GFCI receptacle

Hour Meter. Displays the total run time hours of the generator set.

Circuit Breaker.

120 VOLTS

Provide overload protection for the generator set.

ELAPSED

TIME

AC CIRCUIT BREAKER

Figure C-2 OHV40/OHV50/OHV60/OHV60E Operator Panel

ELAPSED

TIME

VOLTMETER

AUTO IDLER

OFF

15 AMPS

120VOLTS

CIRCUIT

BREAKER

30AMPS

120/240VOLTS

15 AMPS

120 VOLTS

CIRCUIT

BREAKER

30AMPS

120 VOLTS

AC Voltmeter. This voltmeter displays the voltage level being produced by the generator set. Elapsed Time. Displays the total run time hours of the generator set. Auto Idler Switch. ON - Auto idler is active, engine RPM will reduce when load is removed. OFF - Engine runs at fixed speed (set by governor).

Circuit Breaker.

Provide overload protection for the generator set. 120 Volts NEMA 5-20R GFCI Receptacle.

This ground fault circuit interrupter duplex receptacle is rated at 125VAC, 20 Amps. 120 Volts NEMA L5-30R Receptacle.

Twist-lock style receptacle rated for 125VAC, 30 Amps. 120/240 Volts NEMA L14-30R Receptacle.

Twist-lock style receptacle rated for 125/250VAC, 30 Amps.

Figure C-3 OHV85E Operator Panel

Auto Idler Switch.

ON - Auto idler is active, engine RPM will reduce when load is removed. OFF - Engine runs at fixed speed (set by governor). DC ON - Auto Idler is Off and DC output terminals have power for 12V loads.

Elapsed Time. Displays the total run time hours of the generator set.

AC Voltmeter. This voltmeter displays the voltage level being produced by the generator set.

AC Circuit Breakers.

Provide overload protection for the generator set. 120 Volts NEMA 5-20R GFCI Receptacle.

This ground fault circuit interrupter duplex receptacle is rated at 125VAC, 15 Amps. 120 Volts NEMA L5-30R Receptacle.

Twist-lock style receptacle rated for 125VAC, 30 Amps. 120/240 Volts NEMA L14-30R Receptacle.

Twist-lock style receptacle rated for 125/250VAC, 30 Amps.

ELAPSED

TIME

VOLTMETER

AC CIRCUIT

BREAKERS

AUTO IDLER

120 VOLTS

120/240 VOLTS

120 VOLTS

Premier OHV Series C-1MN2410

Replacement Parts

Replacement parts assembly views for the Generator set are shown in Figure C-4 and C-5. Parts information is provided in Table C-1. Parts information for the engine is provided in the engine manual that was provided with your generator set. Please refer to the engine manual for replacement parts information.

Figure C-4 Alternator Assembly

10 11 12

OFF

Figure C-5 Frame Assembly

HB6150A00

HB6150A01

HB7002A07

HB7002A08

RM1088A06

Table C-1 Generator Set Parts List

Ref No. Part No. Description OHV30 OHV40/50/

1 HA9139A00 Adaptor X 1 HA9139A01 Adaptor X X 2 HA1037A00 C" Washer X X X 3 61FN3000 Fan X X X 4 61RA0011A00 Rotor Assembly (includes bearing) X 4 61RA0013A00 Rotor Assembly (includes bearing) (OHV40/50) X 4 61RA0015A00 Rotor Assembly (includes bearing) (OHV60/60E) X 4 61RA0016A00 Rotor Assembly (includes bearing) (OHV85E) X

Not Shown BG6204H03 Bearing (included with rotor) X X X

5 61SA0019A01 Stator Assembly X 5 61SA0010A02 Stator Assembly (OHV40/50) X 5 61SA0013A00 Stator Assembly (OHV60) X 5 61SA0022A02 Stator Assembly X 6 61EP3204A01 Bearing Bracket (bearing included with rotor) X X X 7 EH0322A00 Cover X X 7 EH0321A00 Cover X

10 WD1541A33 GFCI Duplex Receptacle, 250VAC at 20 Amps, NEMA 5-20R X X X

Not Shown WD1541A18 Duplex Receptacle, 250VAC at 20 Amps, CRO20 X

11 WD1541A10 Receptacle, 125VAC at 30 Amps, NEMA L5-30R X X

60/60E

OHV85E

C-2 Premier OHV Series MN2410

Table C-1 Generator Set Parts List Continued

Ref No. Part No. Description OHV30 OHV40/50/

12 WD1541A14 Receptacle, 125/250VAC at 30 Amps, NEMA L14-30R X X 12 WD1541A15 Receptacle, 125/250VAC at 20 Amps, NEMA L14-20R (units before 8/99) X 13 WD3201A02 AV Voltmeter (Dual Scale) X X 14 WD3201A00 Hour Meter X X X

Not Shown EH0315A00 Control Panel Box, Empty (Operator Panel) X Not Shown EH0300A00 Control Panel Box, Empty (Operator Panel) X Not Shown EH0317A00 Control Panel Box, Empty (Operator Panel) X Not Shown EH0331A00 Control Panel Cover (Operator Panel) X Not Shown EH0333A00 Control Panel Cover (Operator Panel) X Not Shown EH0338A00 Control Panel Cover (Operator Panel) X

15 SP9080 Idler Switch, 2 position rocker X X

Not Shown HB6136A00 Idler Throttle Lever X Not Shown HB6138A00Z Idler Throttle Lever X Not Shown EB1242A00 Idler Module X X Not Shown CT0046A00 Idler Transformer X X Not Shown EA0002A00 Idler Magnet X X Not Shown DI0176A01 Diode X X X Not Shown RR0244A00 Varistor X X Not Shown OC3020F12 Capacitor, OIL 20MFD / 370V X Not Shown OC6030F11 Capacitor, OIL 30MFD / 370V, 90deg X X Not Shown CK0070A01 Circuit Breaker, 15A X Not Shown CK0070A02 Circuit Breaker, 20A X Not Shown CK0070A03 Circuit Breaker, 30A X X Not Shown CK0070A04 Circuit Breaker, 40A X X Not Shown CK0070A05 Circuit Breaker, 50A X Not Shown CK0070A06 Circuit Breaker, 25A X Not Shown TA0000A01 Fuel Tank X Not Shown TA0000A02 Fuel Tank X Not Shown TA0000A03 Fuel Tank X Not Shown TA0002A02 Fuel Cap with Gauge X X Not Shown TA0002A04 Fuel Cap with Gauge X Not Shown EA0011A00 Fuel Filter, in-line X X X

20 BA0187A01L2B Base Frame X 20 BA0187A02L2B Base Frame X 20 BA0188A00L2B Base Frame X 21 HB7025A00 Engine Mounting Foot X 21 HB7025A00Z Engine Mounting Foot X 22 HB7002A07 Engine end frame cross member X 22 HB7002A08L Engine end frame cross member X 23 HB6150A00L2B Alternator end frame cross member X 23 HB6150A01 Alternator end frame cross member X X

Not Shown RM1088A06 Vibration Isolator, Generator end X X Not Shown RM1088A07 Vibration Isolator, Engine end X X Not Shown LB9606A04 Decal, Baldor Logo, 5.65" X X X Not Shown LB9606A02 Decal, Baldor Logo, 6.35" X X Not Shown LB9606A05 Decal, Baldor Logo, 7.53" X Not Shown LB9616A00 Decal, OHV30 X Not Shown LB9626A00 Decal, OHV60 X Not Shown LB9621A00 Decal, OHV60E X Not Shown LB9618A00 Decal, OHV85E (side) X Not Shown LB0094A44 Decal, Conduit Box, ON-OFF X Not Shown LB0094A55 Decal, OHV4-6 X Not Shown LB0094A07 Decal, Series MA (120V only) X Not Shown LB0094A12 Decal, Warning X Not Shown LB0094A35 Decal, Warning X X Not Shown LB0094A05 Decal, OHV85E (panel) X

60/60E

OHV85E

Wiring Diagrams Wiring diagrams for these generators are contained on the following pages of this appendix.

Premier OHV Series C-3MN2410

Figure C-6 OHV30 Wiring Diagram

C-4 Premier OHV Series MN2410

Figure C-7 OHV40 / OHV50 / OHV60 Wiring Diagram

Premier OHV Series C-5MN2410

Figure C-8 OHV60E Wiring Diagram

C-6 Premier OHV Series MN2410

Figure C-9 OHV 85E Wiring Diagram

Premier OHV Series C-7MN2410

C-8 Premier OHV Series MN2410

Appendix D Premier OHV100E Series

Information in this Appendix applies to the OHV100E Baldor Generator.

Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Each

Operator Panel Configuration

AUTO IDLER

ELAPSED

TIME

VOLTMETER

AC CIRCUIT

BREAKERS

OFF

30 AMPS

120 VOLTS

L14-30R

30 AMPS

120/240 VOLTS

NEMA

L5-30R

120/240 VOLTS

NEMA

Figure D-1 OHV100E Operator Panel

Auto Idler Switch.

ON - Auto idler is active, engine RPM will reduce when load is removed. OFF - Engine runs at fixed speed (set by governor).

Elapsed Time. Displays the total run time hours of the generator set.

120 VOLTS

50 AMPS

120 VOLTS

AC Voltmeter.

This voltmeter displays the voltage level being produced by the generator set.

AC Circuit Breakers.

Provide overload protection for the generator set. 120 Volts NEMA 5-20R GFCI Receptacle.

This ground fault circuit interrupter duplex receptacle is rated at 125VAC, 20 Amps. 30 AMPS 120 Volts NEMA L5-30R Receptacle.

Twist-lock style receptacle rated for 125VAC, 30 Amps. 30 AMPS 120/240 Volts NEMA L14-30R Receptacle.

Twist-lock style receptacle rated for 125/250VAC, 30 Amps. 50 AMPS 120/240 Volts CS6369 Receptacle.

Twist-lock style receptacle rated for 125/250VAC, 50 Amps.

Premier OHV100E Series D-1MN2410

Replacement Parts

Replacement parts assembly views for the Generator set are shown in Figure D-2 and D-3. Parts information is provided in Table D-1. Parts information for the engine is provided in the engine manual that was provided with your generator set. Please refer to the engine manual for replacement parts information.

Figure D-2 Alternator Assembly

10 11 12

OFF

Figure D-3 Frame Assembly

D-2 Premier OHV100E Series MN2410

Table D-1 Generator Set Parts List

Ref No. Part No. Description

1 HB6177A01 Adaptor

2 HA3188A00 Bolt, Rotor Attaching

Not Shown HB6155A00 O-Ring, Bearing Pocket in end rail

3 62FN4002 Fan

4 62RA0014A00 Rotor Assembly (includes bearing)

Not Shown BG6207H03 Bearing (included with rotor)

5 62SA0006A00 Stator Assembly

6 62EP3202A01 Bearing Bracket (bearing included with rotor)

Not Shown 62EX5001A01 Exciter Field Assembly Not Shown HS5009A00 Heat Sinks, Rectifier Not Shown DI0177A00 Rectifier, 4 terminal bridge

7 EH0324A00 Cover 10 WD1541A33 GFCI Duplex Receptacle, 250VAC at 20 Amps, NEMA 5-20R 11 WD1541A10 Receptacle, 125VAC at 30 Amps, NEMA L5-30R 12 WD1541A14 Receptacle, 125/250VAC at 30 Amps, NEMA L14-30R 13 WD3201A02 AV Voltmeter (Dual Scale) 14 WD3201A00 Hour Meter 15 WD1541A28 Receptacle, 125/250VAC at 50 Amps, CS6369

Not Shown EH0317A00 Side Control Panel Box Not Shown EH0334A00 Cover, Side Control Panel Box Not Shown EH0302A00 End Control Panel Box Not Shown EH0324A00 Cover, End Control Panel Box, louvered front

16 SP9080 Idler Switch, 2 position rocker

Not Shown HB6137A00 Idler Throttle Lever Not Shown EB1242A00 Idler Module Not Shown CT0046A00 Idler Transformer Not Shown EA0002A00 Idler Magnet Not Shown CK0070A05 Circuit Breaker, 50A Not Shown EM0027A04 Voltage Regulator Not Shown FU0066A00 Fuse, Voltage Regulator Not Shown FU0064A00 Fuse Holder, Voltage Regulator Not Shown TA0000A01 Fuel Tank Not Shown TA0002A02 Fuel Cap with Gauge Not Shown EA0011A00 Fuel Filter, in-line

20 BA0197A00L2B Base Frame 21 HB7025A00Z Engine Mounting Foot 22 HB7002A08L Engine end frame cross member 23 HB6068A00 Alternator end frame cross member

Not Shown HB7025A00 Vibration Isolator, attach to base Not Shown RM1088A07 Vibration Isolator Mount Not Shown LB9606A04 Decal, Baldor Logo, 5.65" Not Shown LB9606A02 Decal, Baldor Logo, 6.35" Not Shown LB9606A05 Decal, Baldor Logo, 7.53" Not Shown LB0094A44 Decal, Conduit Box, ON-OFF Not Shown LB0094A12 Decal, Warning Not Shown LB0094A25 Decal, OHV100E, Panel Not Shown LB0094A35 Decal, Warning Not Shown LB9622A00 Decal, OHV100E, Side Not Shown HB6116A00 Battery Tie Down Not Shown HA3187A11 Battery Tie Down Bolt Not Shown HB6134A02 Battery Rack

Wiring Diagrams Wiring diagrams for the OHV100E generator are contained on the following pages of this

appendix.

Premier OHV100E Series D-3MN2410

Figure D-4 OHV100E Wiring Diagram

D-4 Premier OHV100E Series MN2410

Figure D-5 OHV100E Generator Output Wiring Diagram

Premier OHV100E Series D-5MN2410

Figure D-6 OHV100E DC Wiring Diagram

D-6 Premier OHV100E Series MN2410

Appendix E Premier OHV110E Series

Information in this Appendix applies to the OHV110E Baldor Generator.

Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Each

Operator Panel Configuration

AUTO IDLER

ELAPSED

TIME

VOLTMETER

AC CIRCUIT

BREAKERS

OFF

30 AMPS

120 VOLTS

L14-30R

30 AMPS

120/240 VOLTS

NEMA

L5-30R

120/240 VOLTS

NEMA

Figure E-1 OHV110E Operator Panel

Auto Idler Switch.

ON - Auto idler is active, engine RPM will reduce when load is removed. OFF - Engine runs at fixed speed (set by governor).

Elapsed Time. Displays the total run time hours of the generator set.

120 VOLTS

50 AMPS

120 VOLTS

AC Voltmeter.

This voltmeter displays the voltage level being produced by the generator set.

AC Circuit Breakers.

Provide overload protection for the generator set. 120 Volts NEMA 5-20R GFCI Receptacle.

This ground fault circuit interrupter duplex receptacle is rated at 125VAC, 20 Amps. 30 AMPS 120 Volts NEMA L5-30R Receptacle.

Twist-lock style receptacle rated for 125VAC, 30 Amps. 30 AMPS 120/240 Volts NEMA L14-30R Receptacle.

Twist-lock style receptacle rated for 125/250VAC, 30 Amps. 50 AMPS 120/240 Volts CS6369 Receptacle.

Twist-lock style receptacle rated for 125/250VAC, 50 Amps.

Premier OHV110E Series E-1MN2410

Replacement Parts

Replacement parts assembly views for the Generator set are shown in Figure E-2 and E-3. Parts information is provided in Table E-1. Parts information for the engine is provided in the engine manual that was provided with your generator set. Please refer to the engine manual for replacement parts information.

Figure E-2 Alternator Assembly

10 11 12

OFF

Figure E-3 Frame Assembly

E-2 Premier OHV110E Series MN2410

Table E-1 Generator Set Parts List

Ref No. Part No. Description

1 HB6177A01 Adaptor

2 HA3188A00 Bolt, Rotor Attaching

Not Shown HB6155A00 O-Ring, Bearing Pocket in end rail

3 62FN4002 Fan

4 62RA0014A00 Rotor Assembly (includes bearing)

Not Shown BG6207H03 Bearing (included with rotor)

5 62SA0006A00 Stator Assembly

6 62EP3202A01 Bearing Bracket (bearing included with rotor)

Not Shown 62EX5001A01 Exciter Field Assembly Not Shown HS5009A00 Heat Sinks, Rectifier Not Shown DI0177A00 Rectifier, 4 terminal bridge

Not Shown EH0317A00 Side Control Panel Box Not Shown EH0334A00 Cover, Side Control Panel Box Not Shown EH0302A00 End Control Panel Box Not Shown EH0324A00 Cover, End Control Panel Box, louvered front

16 SP9080 Idler Switch, 2 position rocker

Not Shown EB1246A01 Idler Module Not Shown CT0046A00 Idler Transformer Not Shown EA0040A01 Idler Spring Not Shown SE0059A00 Idler Solenoid Not Shown CK0070A05 Circuit Breaker, 50A Not Shown EM0027A04 Voltage Regulator Not Shown FU0066A00 Fuse, Voltage Regulator Not Shown FU0064A00 Fuse Holder, Voltage Regulator Not Shown TA0000A01 Fuel Tank Not Shown TA0002A02 Fuel Cap with Gauge Not Shown EA0011A00 Fuel Filter, in-line

20 BA0215A00L2B Base Frame 21 HB7025A00Z Engine Mounting Foot 22 HB6150A03 Engine end frame cross member 23 HB6068A00 Alternator end frame cross member

Not Shown HB7025A00 Vibration Isolator, attach to base Not Shown RM1088A07 Vibration Isolator Mount Not Shown LB9606A04 Decal, Baldor Logo, 5.65" Not Shown LB9606A02 Decal, Baldor Logo, 6.35" Not Shown LB9606A05 Decal, Baldor Logo, 7.53" Not Shown LB0094A44 Decal, Conduit Box, ON-OFF Not Shown LB0094A12 Decal, Warning Not Shown LB0094A25 Decal, OHV100E, Panel Not Shown LB0094A35 Decal, Warning Not Shown LB9624A00 Decal, OHV110E, Side Not Shown HB6116A00 Battery Tie Down Not Shown HA3187A12 Battery Tie Down Bolt Not Shown HB6134A02 Battery Rack Not Shown EA0009A73 Oil Pressure Switch Not Shown SP9132 Key Switch, engine starting Not Shown SE0057A00 Solenoid, 12V Engine Starting

Wiring Diagrams Wiring diagrams for the OHV110E generator are contained on the following pages of this

appendix.

Premier OHV110E Series E-3MN2410

Figure E-4 OHV110E Wiring Diagram

E-4 Premier OHV110E Series MN2410

Figure E-5 OHV100E Generator Output Wiring Diagram

Premier OHV110E Series E-5MN2410

Figure E-6 OHV110E DC Wiring Diagram

E-6 Premier OHV110E Series MN2410

UNITED STATES

ARIZONA

PHOENIX 4211 S 43RD PLACE PHOENIX, AZ 85040 PHONE: 602-470-0407 FAX: 602-470-0464

CALIFORNIA

LOS ANGELES 6480 FLOTILLA COMMERCE, CA 90040 PHONE: 323-724-6771 FAX: 323-721-5859

HAYWARD 21056 FORBES STREET HAYWARD, CA 94545 PHONE: 510-785-9900 FAX: 510-785-9910

COLORADO

DENVER 2520 W BARBERRY PLACE DENVER, CO 80204 PHONE: 303-623-0127 FAX: 303-595-3772

CONNECTICUT

WALLINGFORD 65 SOUTH TURNPIKE ROAD WALLINGFORD, CT 06492 PHONE: 203-269-1354 FAX: 203-269-5485

FLORIDA

TAMPA/PUERTO RICO/ VIRGIN ISLANDS 3906 EAST 11TH AVENUE TAMPA, FL 33605 PHONE: 813-248-5078 FAX: 813-247-2984

GEORGIA

ATLANTA 62 TECHNOLOGY DR. ALPHARETTA, GA 30005 PHONE: 770-772-7000 FAX: 770-772-7200

ILLINOIS

CHICAGO 795 MITTEL DRIVE WOOD DALE, IL 60191 PHONE: 630-787-9600 FAX: 630-787-0434

INDIANA

INDIANAPOLIS 5525 W. MINNESOTA ST. INDIANAPOLIS, IN 46241 PHONE: 317-246-5100 FAX: 317-246-5110 800-428-4141

IOWA

DES MOINES 1901 BELL AVE., SUITE 7 DES MOINES, IA 50315 PHONE: 515-244-9996 FAX: 515-244-6124

MARYLAND

BALTIMORE 6660 SANTA BARBARA RD SUITE 22-24 ELKRIDGE, MD. 21075 PHONE: 410-579-2135 FAX: 410-579-2677

MASSACHUSETTS

BOSTON 317 BROOKS ST. WORCESTER, MA 01606 PHONE: 508-854-0708 FAX: 508-854-0291

MICHIGAN

DETROIT 33782 STERLING PONDS BLVD. STERLING HEIGHTS, MI 48312 PHONE: 586-978-9800 FAX: 586-978-9969

GRAND RAPIDS 668 3 MILE ROAD NW GRAND RAPIDS, MI 49504 PHONE: 616-785-1784 FAX: 616-785-1788

MINNESOTA

MINNEAPOLIS 21080 134TH AVE. NORTH ROGERS, MN 55374 PHONE: 763-428-3633 FAX: 763-428-4551

MISSOURI

ST LOUIS 422 INDUSTRIAL DRIVE MARYLAND HEIGHTS, MO 63043 PHONE: 314-298-1800 FAX: 314-298-7660

KANSAS CITY 915 N W PLATTE VALLEY DR RIVERSIDE, MO 64150 PHONE: 816-587-0272 FAX: 816-587-3735

NEW YORK

AUBURN ONE ELLIS DRIVE AUBURN, NY 13021 PHONE: 315-255-3403 FAX: 315-253-9923

NORTH CAROLINA

GREENSBORO 1220 ROTHERWOOD ROAD GREENSBORO, NC 27406 P O BOX 16500 GREENSBORO, NC 27416 PHONE: 336-272-6104 FAX: 336-273-6628

OHIO

CINCINNATI 2900 EARHART COURT SUITE 200 HEBRON, KY 41048 PHONE: 859-586-0222 FAX: 859-586-0779

CLEVELAND

8929 FREEWAY DRIVE MACEDONIA, OH 44056 PHONE: 330-468-4777 FAX: 330-468-4778

OKLAHOMA TULSA

2 EAST DAWES BIXBY, OK 74008 PHONE: 918-366-9320 FAX: 918-366-9338

OREGON

PORTLAND 20393 SW AVERY COURT TUALATIN, OR 97062 PHONE: 503-691-9010 FAX: 503-691-9012

PENNSYLVANIA

PHILADELPHIA 1035 THOMAS BUSCH MEMORIAL HIGHWAY PENNSAUKEN, NJ 08110 PHONE: 856-661-1442 FAX: 856-663-6363

PITTSBURGH 616H BEATTY ROAD MONROEVILLE, PA 15146 PHONE: 412-380-7244 FAX: 412-380-7250

Baldor District Offices

TENNESSEE

MEMPHIS 4000 WINCHESTER ROAD MEMPHIS, TN 38118 PHONE: 901-365-2020 FAX: 901-365-3914

TEXAS

HOUSTON 4647 PINE TIMBERS SUITE # 135 HOUSTON, TX 77041 PHONE: 713-895-7062 FAX: 713-690-4540

DALLAS 3040 QUEBEC DALLAS, TX 75247 PHONE: 214-634-7271 FAX: 214-634-8874

ODESSA 6968 EAST COMMERCE ODESSA, TX 79762 PHONE: 432-367-2707 FAX: 432-367-9877

UTAH

SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY, UT 84115 PHONE: 801-832-0127 FAX: 801-832-8911

WISCONSIN

MILWAUKEE 2725 SOUTH 163RD STREET NEW BERLIN, WI 53151 PHONE: 262-784-5940 FAX: 262-784-1215

INTERNATIONAL SALES

FORT SMITH, AR BALDOR ELECTRIC CO FORT SMITH, AR 72902 PHONE: 479-646-4711 FAX: 479-648-5895

CANADA EDMONTON, ALBERTA

4053-92 STREET EDMONTON, ALBERTA T6E6R8 PHONE: 780-434-4900 FAX: 780-438-2600

OAKVILLE, ONTARIO 2750 COVENTRY ROAD OAKVILLE, ONTARIO L6H6R1 PHONE: 905-829-3301 FAX: 905-829-3302

MONTREAL, QUEBEC 1844 WILLIAM STREET MONTREAL, QUEBEC H3J1R5 PHONE: 514-933-2711 FAX: 514-933-8639

VANCOUVER, BRITISH COLUMBIA 1538 KEBET WAY PORT COQUITLAM, BC V3C 5M5 PHONE 604-421-2822 FAX: 604-421-3113

WINNIPEG, MANITOBA 54 PRINCESS STREET WINNIPEG, MANITOBA R3B1K2 PHONE: 204-942-5205 FAX: 204-956-4251

AUSTRALIA

UNIT 3, 6 STANTON ROAD SEVEN HILLS, NSW 2147, AUSTRALIA PHONE: (61) (2) 9674 5455 FAX: (61) (2) 9674 2495

UNIT 8, 5 KELLETTS ROAD ROWVILLE, VICTORIA, 3178 AUSTRALIA PHONE: (03) 9753 4355 FAX: (03) 9753 4366

CHINA

SHANGHAI JIAHUA BUSINESS CENTER ROOM NO. C-203 808 HONG QIAO ROAD SHANGHAI 200021 PHONE: 86-21-64473060 FAX: 86-21-64078620

EL SALVADOR

BALDOR CENTROAMERICA RESIDENCIAL PINARES DE SUIZA POL. 15 #44, NVA. SAN SALVADOR EL SALVADOR, CENTRO AMERICA PHONE: (503) 288-1519 FAX: (503) 288-1518

FRANCE

2, RUE DU VALLON 94440 MAROLLES EN BRIE PHONE: 33 145 10 7902 FAX: 33 145 99 0864

GERMANY

DIESELSTRASSE 22 D-85551 KIRCHHEIM MUNICH, GERMANY PHONE: (49) (89) 90508 - 0 FAX: (49) (89) 90508 - 491

ITALY

Baldor ASR AG Mendrisio Office Via Borromini, 20A 6850 Mendrisio Switzerland PHONE: 0041 91 640 99 50 FAX: 0041 91 630 26 33

JAPAN

NEO MIME 501 2-5 DAIMACHI, KANAGAWA-KU YOKOHAMA, 221-0834, JAPAN PHONE: 81-45-412-4506 FAX: 81-45-412-4507

MÉXICO

BLVD. AL AEROPUERTO, KM. 2 LEÓN 37545, GUANAJUATO, MÉXICO PHONE: 52-477-761-2030 FAX: 52-477-761-2010

PANAMA

BALDOR SUDAMERICA 9109 0818, ZONA 6 BETHANIA PANAMÁ CITY, REP. DE PANAMÁ PHONE: (507) 261-5347 FAX: (507) 261-5355

SINGAPORE

51 KAKI BUKIT ROAD 2 K B WAREHOUSE COMPLEX SINGAPORE 417863 PHONE: (65) 6 744 2572 FAX: (65) 6 747 1708

SWITZERLAND

POSTFACH 73 SCHUTZENSTRASSE 59 CH-8245 FEUERTHALEN SWITZERLAND PHONE: (41) (52) 6474700 FAX: (41) (52) 6592394

TAIWAN

ROOM R, 2F, NO. 124 CHUNG CHENG ROAD, SHIHLIN DIST. TAIPEI 11141 PHONE: 886-2-2835-1666 EXT. 802 FAX: 886-2-2835-1717

UNITED KINGDOM

6 BRISTOL DISTRIBUTION PARK HAWKLEY DRIVE BRISTOL BS32 0BF U.K. PHONE: 44 1454 850000 FAX: 44 1454 859001

WARNING:

CALIFORNIA PROPOSITION 65 WARNING:

Engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects and other reproductive harm.

WARNING:

CALIFORNIA PROPOSITION 65 WARNING:

Diesel engine exhaust and some constituents are known to the state of California to cause cancer, birth defects and other reproductive harm.

WARNING:

CALIFORNIA PROPOSITION 65 WARNING:

Battery posts, terminals and related accessories are known to the state of California to cause cancer, birth defects and other reproductive harm.

 Baldor Electric Company MN2410

BALDOR GENERATORS

3815 Oregon Street

Oshkosh, WI 54902

(920) 236–4200 or (800) 872–7697

Fax (920) 236–4219

www.baldor.com

Printed in USA

1/04 C&J1000

Baldor MN2410 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CALIFORNIA PROPOSITION 65 WARNING:

Table of Contents