Baldor ISO9001 User Manual

PRESENTS YOUR
STANDBY PERMANENT MOUNT SERIES
GENERATOR
OPERATORS MANUAL
BALDOR GENERATORS
3815 OREGON STREET OSHKOSH, WI 54902 PHONE: 920-236-4200 FAX: 920-236-4219
FORM#: S-PSG-002-91 REVISED: 2/25/02 C:\ISO9001\FORMS\S-PSG-00291.MSW EFFECTIVE: 5/3/01
FORWARD
This manual contains the information you need to safely and efficiently operate your generator set. During the preparation of this manual every effort was made to ensure the accuracy of its contents.
Never operate this generator set without first carefully reading this manual and observing all the safety warnings it presents. While safety is built into every Baldor Pow'R Gard generator set, careless or improper operation could possibly result in mechanical failure, property damage, severe injury or death.
Note that this manual covers only very basic information in regards to the engine. A separate owner's manual for the engine is supplied with this unit for your use. Please refer to this manual for information relative to engine operation, maintenance, recommendations and additional safety warnings.
As soon as you receive your generator set, inspect it closely for shipping damage. If you find some damage, notify the transportation company immediately and file a freight damage claim.
Think of this manual as a tool to help you get the most out of your generator set. We strongly suggest that you keep this manual with your generator set and refer to it when questions arise in regards to its operation.
Baldor Generators, formerly Pow'R Gard Generator Corporation has been in business since 1965. The generator sets we manufacture have earned the reputation of being of high quality and a dependable product. We take pride in this fact and continue to keep our quality standards high on our list of priorities. We are also constantly researching new technological ideas to determine if they could be used to make our generator sets even better.
Thank you for purchasing your Baldor Pow'R Gard Generator Set.
- i -
Ƈ
Place protective covers and guards over the rotating parts, if rotating parts such as the drive shaft, pulley, belt, etc. are left exposed, they are potentially hazardous.
Ƈ When cleaning, repairing or inspecting, make sure all moving parts have stopped.
Ƈ Prior to working on the generator set, disconnect the spark plug and battery to prevent accidental starting.
Ƈ Use only original equipment or authorized replacement parts. Use of correct parts will assure the operator of
the safety integrity that was designed into the unit.
Ƈ Unauthorized modifications to the generator set may impair the function and/or safety of the unit.
Ƈ Do not operate the generator set without a muffler. Inspect periodically and replace if necessary.
Ƈ Do not touch the hot exhaust components or the high voltage spark plug and coil terminals. While Spark Plug
Voltages are not normally lethal, an involuntary jerk of the hand caused by a hot surface or by an electrical shock can result in injury.
Ƈ Repair of electrical generating equipment requires specialized skills. Repair personnel must have a
thorough understanding of generator and small engine repair procedures.
Ƈ Never inhale exhaust gases. They contain carbon monoxide; a colorless, odorless and extremely
dangerous gas that can cause unconsciousness or death. Symptoms of carbon monoxide poisoning can include: dizziness, nausea, headaches, sleepiness, vomiting or incoherency. If you or anyone else experiences any of these symptoms, get out into the fresh air immediately. Shut the unit down and do not operate it until it has been inspected and, if necessary, repaired.
Ƈ Never Operate the generator set indoors or in a poorly ventilated area such as a tunnel or cave.
Ƈ CALIFORNIA PROPOSITION 65 WARNING: engine exhaust from this product contains chemicals known to
the state of California to cause cancer, birth defects or other reproductive harm.
Ƈ Know how to stop the engine quickly and understand the operation of all controls.
- ii -
Ƈ Never permit anyone to operate the generator set without proper instructions.
Ƈ Never allow children to operate the generator set.
Ƈ Children and pets must be kept away from the area of operation due to the possibility of burns from hot
engine components or injury from any equipment the generator set is powering.
Ƈ Always wear eye protection and Hearing protection when working near the generator set.
Ƈ Operate the generator set only with the guards, shields and other safety items in place and working
properly.
Ƈ Do not put hands, feet, tools or other objects near rotating parts.
Ƈ Use reasonable care when moving or lifting the unit. The generator set may move around inside the wrap
frame creating "Pinch Points".
Ƈ Do not run the generator set while it is being moved.
Ƈ Do not support the generator set from the top of the wrap frame.
Ƈ Do not operate the generator set while under the influence of alcohol, drugs or medication.
Ƈ When transporting or using a generator set with the wheel option, secure the unit to prevent it from moving
around.
Ƈ Do not tamper with or change the engine speed as it has been preset at the factory for proper operation.
Ƈ Keep hands and face away from the carburetor when the air cleaner is being moved. A sudden backfire can
cause serious burns.
Ƈ Be careful of hot parts. The muffler and other generator parts become very hot while the engine is running.
Ƈ Do not "jump start" the generator set.
Ƈ Sulfuric acid can cause severe injury and can give off gases, which are corrosive and potentially explosive.
Avoid contact with skin, eyes, and clothing. In case of contact, flush area immediately with water.
Ƈ When transporting a generator set, secure it to prevent it from moving or shifting.
Ƈ Know how to stop the engine quickly and understand the operation of all controls.
Ƈ Do not operate electrical equipment while standing in water, on wet ground or with wet hands or shoes.
Ƈ Use extreme caution when working on electrical components. Potentially dangerous voltage is present
when the engine is running.
- iii -
Ƈ Always treat the electrical circuits as if they were energized.
Ƈ Disconnect all leads plugged into the unit Prior to working on it.
Ƈ Have the electrical circuits serviced only by qualified technicians.
Ƈ Inspect wiring frequently and replace frayed, broken or poor leads.
Ƈ Do not connect this unit to any building's electrical system unless you utilize an approved transfer switch or
the main service entrance switch has been disconnected and locked open.
Ƈ Circuit overload protection must be provided in accordance with national electrical codes and local
regulations.
Ƈ Check GFCI Receptacles monthly by using the "Test" and "Reset" buttons designed into them.
Ƈ Depending on your application it may be mandatory to ground or not ground this unit to earth ground.
Comply with local electrical codes.
ż ż ż ż FOR GASOLINE OR DIESEL POWERED GENERATOR SETS ż ż ż ż
Ƈ Operate the generator set on a level surface. If the generator set is tilted, fuel spillage may result.
Ƈ Handle fuel with care. It is highly flammable. Use only clean, properly marked and approved safety
containers for refueling and storing fuel.
Ƈ Stop the engine and allow it to cool before refueling.
Ƈ Do not overfill the fuel tank. Only fill the tank to within 1/2" of the top of the tank to allow space for fuel
expansion.
Ƈ If fuel is spilled, wipe it up carefully and wait until the fuel has dried before starting the engine.
Ƈ Make sure the fuel cap is properly closed after refueling.
Ƈ Never operate the generator set while smoking.
Ƈ Never operate the generator set near an open flame.
Ƈ Never store the generator set with fuel in the tank indoors or in an enclosed, poorly ventilated enclosure
where fuel fumes may reach an open flame, electrical spark or pilot light as on a furnace, water heater, clothes dryer, etc.
Ƈ When transporting over long distances or rough roads, drain the fuel tank to prevent leakage and spillage.
- iv -
ż ż ż ż FOR GASOLINE OR DIESEL POWERED GENERATOR SETS ż ż ż ż
Ƈ Check all fuel supply piping and their connections on a monthly basis for fuel leaks.
Ƈ Use only approved piping and componentry in your fuel supply system.
Ƈ A professional, experienced technician should only install the fuel supply system.
Ƈ Do not run the fuel line up against any sharp objects.
Ƈ Comply with NFPA regulations and your local codes in regard to shut-off valves, regulators, etc. and any
other recommendations or requirements they may have.
Ƈ Keep the generator set at least three feet away from buildings or other structures.
Ƈ Keep the generator set away from flammable and other hazardous materials (trash, rags, lubricants,
explosives, paints, etc.)
Ƈ Keep the generator set free of grass, leaves and excessive grease and oils.
Ƈ Allow the generator set to cool before transporting it or storing it indoors.
Ƈ Have fire extinguisher accessible and nearby while operating the generator set.
Ƈ This generator set must not be used on or near any forest covered brush covered or grass covered land
unless the engine's exhaust system is equipped with a spark arrester and it must be maintained in effective working order by the operator.
Ƈ Operation inside an enclosed compartment or building is a potential fire hazard and should not be done
unless approval is obtained from Baldor Generators. Engine/Generator overheating can cause severe damage due to restricted, obstructed or improper airflow that is necessary for the proper cooling of the unit.
Ƈ Hot exhaust gases being discharged by the engine must never be directed toward anything that could catch
fire or explode.
- v -
STANDBY PERMANENT- MOUNT SERIES GENERATOR
Table of Contents
ITEM PAGE
VOLTAGE RATINGS:
This informational page describes features and specifications for all Standby Permanent- Mount Series Units.
ELECTRICAL CONNECTION INFORMATION:
This information explains how to interface your generator with the AC loads and other standard and optional accessories.
MOUNTING AND COOLING REQUIREMENTS: This section explains the necessary requirements for mounting and ventilating your Pow'R Gard Generator.
EXHAUST REQUIREMENTS: this section describes recommendations made by Pow'R Gard to assure proper exhaust applications.
CONTROL PANEL: This includes a drawing of the control panel and a description of the components associated with it.
1
13
15
21
24
PRE-START PROCEDURE:
This describes a pre-start check that should be performed prior to initial start-up. OPERATION GUIDE:
Information on how to start, stop, and operate the generator set is included here. Included also is information in regards to the operation of the gen set/ engine control device and the different fault shutdown circuits designed to protect the generator set from potential engine operational problems.
27
28
TROUBLESHOOTING GUIDE:
Included in this guide are basic For more troubleshooting help please contact the service department at Pow’R Gard Generator Corporation
POW’R GARD GENERATOR CORPORATION WARRANTY:
This details the warranty provided by Pow’R Gard Generator Corporation for coverage for electrical generator end of the generator set.
instructions to help troubleshoot most problems with your generator set.
30
34
INSTALLATION CHECKLIST: This checklist is provided to assure that Installation has been properly performed meeting all Pow'R Gard guidelines. It is expected that this checklist be filled out and returned to Pow'R Gard Generator Corporation.
Other Manuals and accessories that should accompany your Standby Permanent - Mount Series Generator:
ENGINE OPERATOR’S MANUAL: This operator’s manual includes information in regards to the operation
and maintenance of the engine utilized in this generator set.
AC GENERATOR, ACCESSORIES, AND LOAD CONNECTION DIAGRAMS / ENGINE CONTROLS, ACCESSORIES, AND REMOTE CONNECTION DIAGRAMS: These diagrams contain information in regards to the internal
wiring of the generator set, specifically the AC and Engine Control circuits. These diagrams will also include information for any optional AC or DC powered accessories that are included. PARTS LIST: This is a listing of all parts used by Pow’R Gard Generator Corporation to build this specific generator set.
37
Farm Duty 1-Phase Model: DLC25
Baldor
4 Cycle
POWER SYSTEMS
Standby Power Ratings
Continuous Power Ratings
Assembled in USA
Diesel Liquid Cooled
60Hz
kW 27.5
27.5
kVA
60Hz kW 25 kVA
25
Baldor Generator Features
Baldor generators are manufactured in a certified ISO9001 facility located in Oshkosh, Wisconsin.
Every generator is design, prototype, and production tested
Brushless synchronous four-pole alternator
Industrial grade exhaust silencer
Engine block heater
Baldor gensets attain one step load acceptance of nameplate rating
PowerPAC 4 controller includes low oil pressure shutdown, high coolant temperature shutdown, overspeed and overcrank indicators
Flexible exhaust connection
Battery rack and cables
Installation and operation manual
Worldwide network of parts and service
Options
Exhaust silencer: Critical
Single wall sub base fuel tank
Double wall UL 142 approved sub-base fuel tank
Battery charger 12V float
Line circuit breaker
Flexible fuel lines
Weather protective enclosure
Generator Ratings
150C Rise 125C Rise
Standby Rating Continuous Rating
Voltage PH Hz kW/kVA Amps kW/kVA Amps
120/240 1 60 25.0/25.0 104.2
27.5/27.5
114.6
Ratings: - Standby Ratings: Standby ratings are applicable for supplying emergency power for the duration of a utility power outage. Primary power to the installation is utility supplied. No overload capability for standby rating. Standby ratings in accordance with ISO 3046, BS55114, DIN 6271. Continuous Power Rating: Continuous power is the maximum power available for continuous duty. A 10% overload capacity is available for 1 hour out of 12 hours of operation. Prime power ratings in accordance with ISO 3046, BS55114, DIN 6271. For additional information, please consult factory. Manufacturer reserves the right to implement specifications or design changes without notice. Single phase: Single phase units are rated at 1.0 (Unity) power factor. WARNING: Do not connect generator to any building's electrical system unless a disconnect switch has been installed
.
Farm Duty 1-Phase Model: DLC25
Alternator Specifications
Manufacturer Stamford/Newage Type 4-Pole, Revolving field Model BCI184F Leads 4 Voltage regulator AVR Voltage regulation 1/2% Insulation material: Rotor Class H Insulation material: Stator Class H Temperature rise 125C, Standby Total harmonic distortion
<
5% Bearing: quantity, type 1, Sealed Coupling type Flexible disc One step load acceptance 100% of Rating
Warranty: Limited 3 year warranty.
1 year or 3000 hours parts and labor. 3 years or 3000 hours parts. Baldor reserves the right to repair or replace unit.
Engine Specifications
Alternator Features
Brushless design Class H insulation used throughout Solid-state voltage regulation Sealed bearings All wound components impregnated with varnishes and resins to protect against harsh environment Alternator complies with temperature rise standards: NEMA, IEEE and ANSI Dynamically balanced rotors
Controller Features
PowerPAC 4
Hi temp, low oil pressure, overspeed and overcrank indicators AC Voltage, amperage and hertz meters Oil pressure, water temperature and battery gauges Hour meter Panel lights
Engine Data
Manufacturer Perkins
Model 3.1524
Cylinders 3 in-line
Cycle 4-stroke
Induction system Natural
Displacement, L (cu. in.) 2.5 (152 cu. in.)
Bore and Stroke 91.4 x 127.0
Compression Ratio 16.5:1
Lubrication capacity 6.17 Quarts
Cooling capacity (incl. radiator) 11.85 Quarts
Weight without fuel - Net 685
Weight without fuel - Shipping 950
Warranty: 2 year limited per manufacturer
Size: Length x Width x Height
1
61" x 36 x 38
/2
38.50"
Engine Features
• Mechanical governor - speed control to ISO 3046-4 Class A1
• Spin-on full fuel flow filter
• Fuel pre-filter
• Spin-on full flow oil filter
• Oil cooler
• Thermostat controlled cooling system
• Gear driven water pump
• 12V engine alternator
• 12V starter motor
• Single side servicing
Engine Performance
60 HZ
Distributed by:
Rated RPM 1800 1800
Net BHP at rated 38.4 42.2
Continuous Standby
Baldor Generators 3815 Oregon Street Oshkosh, WI 54902
800-872-7697 • 920-236-4200
Fax 920-236-4219
www.baldor.com
61.00"
Drawing is for reference only: Contact your dealer for detailed information.
SAL-245-5M-DP
36.00"
Farm Duty 1-Phase Model: D50
Baldor
4 Cycle
POWER SYSTEMS
Standby Power Ratings
Continuous Power Ratings
Assembled in USA
Diesel Liquid Cooled
60Hz 50Hz kW 50 42 kVA 50 42
60Hz 50Hz kW 45 38 kVA 45 38
Baldor Generator Features
Baldor generators are manufactured in a certified ISO 9001 facility located in Oshkosh, Wisconsin
Every generator is design, prototype, and production tested
Brushless synchronous four-pole alternator
Industrial-grade exhaust silencer
Engine block heater
Baldor gensets attain one step load acceptance of nameplate rating
PowerPAC 4 controller includes low oil pressure shutdown, high coolant temperature shutdown, overspeed and overcrank indicators
Flexible exhaust connection
Battery rack and cables
Installation and operation manual
Worldwide network of parts and service
Options
Exhaust silencer: Critical
Single wall sub-base fuel tank
Double wall UL 142 approved sub-base fuel tank
Battery charger 12V float
Line circuit breaker
Flexible fuel lines
Weather protective enclosure
Generator Ratings
150C Rise 125C Rise
Standby Rating Continuous Rating
Voltage PH Hz kW/kVA Amps kW/kVA Amps
120/240 1 60 50/50 208 45/45 188
110/220 1 50 42/42 191 38/38 172
Ratings: - S tandby Ratings: Standby ratings are applicable for supplying emergency power for the duration of a utility power outage. Primary power to the installation is utility supplied. No overload capability for standby rating. Standby ratings in accordance with ISO 3046, BS55114, DIN 6271. C ontinuous P ower R ating: Continuous power is the maximum power available for continuous duty. A 10% overload capacity is available for 1 hour out of 12 hours of operation. Prime Power ratings in accordance with ISO 3046, BS55114, DIN 6271. For additional information, please consult factory. Manufacturer reserves the right to implement specifications or design changes without notice. Single phase: Single phase units are rated at 1.0 (Unity) power factor. WARNING: Do not connect generator to any building’s electrical system unless a disconnect switch has been installed.
Farm Duty 1-Phase Model: DLC50
Alternator Specifications
Manufacturer Stamford/Newage Type 4-Pole, Revolving field Model UC224D Leads 4 Voltage regulator AVR Voltage regulation 1/2% Insulation material: Rotor Class H Insulation material: Stator Class H Temperature rise 125C, Standby Total harmonic distortion
<
5% Bearing: quantity, type 1, Sealed Coupling type Flexible disc One step load acceptance 100% of Rating
Warranty: Limited 3 year warranty.
1 year or 3000 hours parts and labor. 3 years or 3000 hours parts. Baldor reserves the right to repair or replace unit.
Engine Specifications
Alternator Features
Brushless design Class H insulation used throughout Solid-state voltage regulation Sealed bearings All wound components impregnated with varnishes and resins to protect against harsh environment Alternator complies with temperature rise standards: NEMA, IEEE and ANSI Dynamically balanced rotors
Controller Features
PowerPAC 4
Hi temp, low oil pressure, overspeed and overcrank indicators AC Voltage, amperage and hertz meters Oil pressure, water temperature and battery gauges Hour meter Panel lights
Engine Data
Manufacturer Perkins
Model 1004-40T
Cylinders 4 in-line
Cycle 4-stroke
Induction system Turbocharged
Displacement, L (cu. in.) 3.99 (243.5 cu. in.)
Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5
Compression Ratio 17.25:1
Lubrication capacity 8.4 liters (9 qts.)
Cooling capacity (incl. radiator) 18.8 liters (23.4 qts.)
Weight without fuel - Net 1727
Weight without fuel - Shipping 1812
Warranty: 2 year limited per manufacturer
Size: Length x Width x Height
3
4" x 36" x 45"
78
45.00"
Engine Features
• Mechanical governor - speed control to ISO 3046-4 Class A1
• Spin-on full fuel flow filter
• Fuel pre-filter
• Spin-on full flow oil filter
• Oil cooler
• Thermostat controlled cooling system
• Gear driven water pump
• 12V engine alternator
• 12V starter motor
• Single side servicing
Engine P erformanc e
60 HZ
Distributed by:
Rated RPM 1800 1800
Net BHP at rated 95 86
Continuous Standby
Baldor Generators 3815 Oregon Street Oshkosh, WI 54902
1-800-872-7697 • 1-920-236-4200
Fax 1-920-236-4219
www.baldor.com
78.75"
Drawing is for reference only: Contact your dealer for detailed information.
SAL-160-10M-SG
36.00"
Farm Duty 1-Phase Model: D60
Baldor
4 Cycle
POWER SYSTEMS
Standby Power Ratings
Continuous Power Ratings
Assembled in USA
Diesel Liquid Cooled
60Hz 50Hz kW 60 50 kVA 60 50
60Hz 50Hz kW 54 45 kVA 54 45
Baldor Generator Features
Baldor generators are manufactured in a certified ISO 9001 facility located in Oshkosh, Wisconsin
Every generator is design, prototype, and production tested
Brushless synchronous four-pole alternator
Industrial-grade exhaust silencer
Engine block heater
Baldor gensets attain one step load acceptance of nameplate rating
PowerPAC 4 controller includes low oil pressure shutdown, high coolant temperature shutdown, overspeed and overcrank indicators
Flexible exhaust connection
Battery rack and cables
Installation and operation manual
Worldwide network of parts and service
Options
Exhaust silencer: Critical
Single wall sub-base fuel tank
Double wall UL 142 approved sub-base fuel tank
Battery charger 12V float
Line circuit breaker
Flexible fuel lines
Weather protective enclosure
Generator Ratings
150C Rise 125C Rise
Standby Rating Continuous Rating
Voltage PH Hz kW/kVA Amps kW/kVA Amps
120/240 1 60 60/60 250 54/54 225
110/220 1 50 50/50 227 45/45 205
Ratings: - S tandby Ratings: Standby ratings are applicable for supplying emergency power for the duration of a utility power outage. Primary power to the installation is utility supplied. No overload capability for standby rating. Standby ratings in accordance with ISO 3046, BS55114, DIN 6271. C ontinuous P ower R ating: Continuous power is the maximum power available for continuous duty. A 10% overload capacity is available for 1 hour out of 12 hours of operation. Prime Power ratings in accordance with ISO 3046, BS55114, DIN 6271. For additional information, please consult factory. Manufacturer reserves the right to implement specifications or design changes without notice. Single phase: Single phase units are rated at 1.0 (Unity) power factor. WARNING: Do not connect generator to any building’s electrical system unless a disconnect switch has been installed.
Farm Duty 1-Phase Model: DLC60
SAL-161-10M-SG
Alternator Specifications
Manufacturer Stamford/Newage Type 4-Pole, Revolving field Model UC224G Leads 4 Voltage regulator AVR Voltage regulation 1/2% Insulation material: Rotor Class H Insulation material: Stator Class H Temperature rise 125C, Standby Total harmonic distortion
<
5% Bearing: quantity, type 1, Sealed Coupling type Flexible disc One step load acceptance 100% of Rating
Warranty: Limited 3 year warranty.
1 year or 3000 hours parts and labor. 3 years or 3000 hours parts. Baldor reserves the right to repair or replace unit.
Engine Specifications
Alternator Features
Brushless design Class H insulation used throughout Solid-state voltage regulation Sealed bearings All wound components impregnated with varnishes and resins to protect against harsh environment Alternator complies with temperature rise standards: NEMA, IEEE and ANSI Dynamically balanced rotors
Controller Features
PowerPAC 4
Hi temp, low oil pressure, overspeed and overcrank indicators AC Voltage, amperage and hertz meters Oil pressure, water temperature and battery gauges Hour meter Panel lights
Engine Data
Manufacturer Perkins
Model 1004-40T
Cylinders 4 in-line
Cycle 4-stroke
Induction system Turbocharged
Displacement, L (cu. in.) 3.99 (243.5 cu. in.)
Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5
Compression Ratio 17.25:1
Lubrication capacity 8.4 liters (9 qts.)
Cooling capacity (incl. radiator) 18.8 liters (23.4 qts.)
Weight without fuel - Net 1945
Weight without fuel - Shipping 2030
Warranty: 2 year limited per manufacturer
Size: Length x Width x Height
3
4" x 36" x 45"
78
45.00"
Engine Features
• Mechanical governor - speed control to ISO 3046-4 Class A1
• Spin-on full fuel flow filter
• Fuel pre-filter
• Spin-on full flow oil filter
• Oil cooler
• Thermostat controlled cooling system
• Gear driven water pump
• 12V engine alternator
• 12V starter motor
• Single side servicing
Engine P erformanc e
60 HZ
Distributed by:
Rated RPM 1800 1800
Net BHP at rated 95 86
Continuous Standby
Baldor Generators 3815 Oregon Street Oshkosh, WI 54902
1-800-872-7697 • 1-920-236-4200
Fax 1-920-236-4219
www.baldor.com
78.75"
Drawing is for reference only: Contact your dealer for detailed information.
36.00"
Farm Duty 1-Phase Model: D75
Baldor
4 Cycle
POWER SYSTEMS
Standby Power Ratings
Continuous Power Ratings
Assembled in USA
Diesel Liquid Cooled
60Hz 50Hz kW 75 63 kVA 75 63
60Hz 50Hz kW 68 57 kVA 68 57
Baldor Generator Features
Baldor generators are manufactured in a certified ISO9001 facility located in Oshkosh, Wisconsin.
Every generator is design, prototype, and production tested
Brushless synchronous four-pole alternator
Industrial grade exhaust silencer
Engine block heater
Baldor gensets attain one step load acceptance of nameplate rating
PowerPAC 4 controller includes low oil pressure, high coolant temperature, overspeed and overcrank shutdowns with indicator lights
Flexible exhaust connection
Battery rack and cables
Installation and operation manual
Worldwide network of parts and service
Options
Exhaust silencer: Critical
Single wall sub base fuel tank
Double wall UL 142 approved sub base fuel tank
Battery charger 12V float
Line circuit breaker
Flexible fuel lines
Weather protective enclosure
Generator Ratings
150C Rise 125C Rise
Standby Rating Continuous Rating
Voltage PH Hz kW/kVA Amps kW/kVA Amps
120/240 1 60 75/75 312 68/68 283
110/220 1 50 63/63 286 57/57 259
Ratings: - Standby Ratings: Standby ratings are applicable for supplying emergency power for the duration of a utility power outage. Primary power to the installation is utility supplied. No overload capability for standby rating. Standby ratings in accordance with ISO 3046, BS55114, DIN 6271. C ontinuous P ower Rating: Continuous power is the maximum power available for continuous duty. A 10% overload capacity is available for 1 hour out of 12 hours of operation. Continuous Power ratings in accordance with ISO 3046, BS55114, DIN 6271. For additional information, please consult factory. Manufacturer reserves the right to implement specifications or design changes without notice. Single phase: Single phase units are rated at 1.0 (Unity) power factor.
Farm Duty 1-Phase Model: DLC75
Alternator Specifications
Manufacturer Stamford/Newage Type 4-Pole, Revolving field Model UCI224G Leads 4 Voltage regulator AVR Voltage regulation 1/2% Insulation material: Rotor Class H Insulation material: Stator Class H Temperature rise 125 C Total harmonic distortion <5% Bearing: quantity, type 1, Sealed Coupling type Flexible disc One step load acceptance 100% of Rating
Warranty: Limited 3 year warranty. 1 year or 3000 hours parts and labor. 3 years or 3000 hours parts. Baldor reserves the right to repair or replace unit.
Engine Specifications
Alternator Features
Brushless design Class H insulation used throughout Solid state voltage regulation Sealed bearings All wound components impregnated with varnishes and resins to protect against harsh environment Alternator complies with temperature rise standards: NEMA, IEEE and ANSI Dynamically balanced rotors
Controller Features
PowerPAC 4
Hi temp, low oil pressure, overspeed and overcrank indicators AC Voltage, amperage and hertz meters Oil pressure, water temperature and battery gauges Hour meter Panel lights
Engine Data
Manufacturer Perkins
Model 1004-40TW
Cylinders 4 in-line
Cycle 4-stroke
Induction system Turbocharged
Displacement, L (cu. in.) 3.99 (243.5 cu. in.)
Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5
Compression Ratio 17.3:1
Lubrication capacity 8.5 liters (9 qts.)
Cooling capacity (inc. radiator) 22.2 liters (23.4 qts.)
Weight without fuel - Net 2035
Weight without fuel - Shipping 2110
Warranty: 2 year limited per manufacturer
Size: Length x Width x Height
3
4" x 36" x 45"
78
45.00"
Engine Features
• Mechanical governor - speed control to ISO 3046-4 Class A1
• Spin-on full fuel flow filter
• Fuel pre-filter
• Spin-on full flow oil filter
• Oil cooler
• Thermostat controlled cooling system
• Gear driven water pump
• 12V engine alternator
• 12V starter motor
• Single side servicing
Engine P erformanc e
60 HZ
Distributed by:
Rated RPM 1800 1800
Net BHP at rated 102 113
Continuous Standby
Baldor Generators 3815 Oregon Street Oshkosh, WI 54902
1-800-872-7697 • 1-920-236-4200
Fax 1-920-236-4219
www.baldor.com
78.75"
Drawing is for reference only: Contact your dealer for detailed information.
S-SAL-134-10M-SG
36.00"
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