Baldor ID15P1F33-ER, ID15P1F50-ER, ID15P1F75-ER, ID15P101-ER, ID15P201-ER Installation And Operating Manual
...
Series 15P
Inverter Control
2/07 MN715P
Installation and Operating Manual
Table of Contents
MN715P Table of Contents i
Section 1
Quick Start 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2
General Information 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CE Compliance 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Notice 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 3
Receiving and Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving & Inspection 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Physical Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Installation 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Grounding 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Current Requirements 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cover Removal 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal Identification 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Line Connections 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protective Devices 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Line Impedance 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Line Reactors 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Three Phase Wire Size and Protection Devices 3-5. . . . . . . . . . . . . . . . . . .
115VAC 1 Phase Wire Size and Protection Devices 3-7. . . . . . . . . . . . . . . .
230VAC Single Phase Derating for Three Phase Controls 3-8. . . . . . . . . .
Motor Brake Connections 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Dynamic Brake Hardware 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Input 3-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Inputs 3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 4
Setup and Operation 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S1 Settings 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Potentiometers P1 - P6 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation Examples 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 5
Troubleshooting 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 6
Specifications and Product Data 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Conditions: 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display: 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Specifications: 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Input: 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Inputs: 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ratings 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dynamic Brake Resistors 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal Tightening Torque Specifications 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Dimensions 6-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 1
Quick Start
1-1 Quick Start MN715P
Overview
The quick start procedure is as follows:
1. Read the Safety Notice and Precautions in section 2 of this manual.
2. Mount the control. Refer to Section 3, “Physical Installation” procedure.
3. Connect AC power. Refer to Section 3 “Control Installation”.
4. Connect the motor. Refer to Section 3, “Control Installation”.
5. Set the switches and adjust the potentiometers for desired operation.
See Figure 1-1.
The following procedure will help get your system up and running quickly, and
will allow you to prove the motor and control operation. This procedure
assumes that the control and motor are correctly installed.
WARNING: Make sure that unexpected operation of the motor shaft during start
up will not cause injury to personnel or damage to equipment.
Power-up Procedure
1. Open cover.
2. Be sure all S1 switches are OFF.
3. Rotate the % Speed control on the front panel to 0% speed (fully
counterclockwise position).
4. Turn power on. Be sure the “Fault” LED is off.
5. Press FWD. The LED on the FWD button should be on.
6. Rotate the % Speed control to 30%. The motor should rotate in the
forward direction.
Note: If the motor rotates in the reverse direction, turn power off and
reverse any two of the three motor lead connections (J5-T1, T2 or T3).
Turn power on and start at step 3 again.
7. Press STOP. The motor should decel to a stop and the LED on the
STOP button should be on.
8. Press REV. The LED on the REV button should be on.
9. Rotate the % Speed control to 30%. The motor should rotate in the
reverse direction.
10. Turn power off.
The control is now ready to be configured for your application and placed into
service. Refer to the appropriate connection diagram and setup procedure to
configure your system.
MN715P Quick Start 1-2
Figure 1-1 Factory Settings
S1
2X Base1X Base
50 Hz60 Hz
REV DisabledREV Enabled
AutoManual
3 Wire2 Wire
4-20mA Current0-10V Voltage
Remote SpeedLocal Speed
Remote CommandLocal Command
1 Base Frequency
2 Max Frequency Limit
3 Enable/Disable Reverse Rotation
4 Manual/Automatic Restart
5 2 Wire/3 Wire Operation
6 Voltage or Current Input Select
7 Local/Remote Speed Reference
8 Local/Remote Speed Command
10
0.1 60
Accel
10
0.1
Decel
0
1
/
2
Base
Minimum
Frequency
1
/
2
Lim
Lim
Maximum
Frequency
50% 100%
Current
Limit
0 15%
Torque
Boost
60
Coast
Potentiometers P1 to P6 (arrows indicate factory settings).
Switch S1, shown with all switches in OFF position (factory settings).
Section 2
General Information
2-1 General Information MN715P
CE Compliance
A custom unit may be required, contact Baldor. Compliance to Directive
89/336/EEC is the responsibility of the system integrator. A control, motor and
all system components must have proper shielding, grounding and filtering as
described in MN1383. Please refer to this manual for installation techniques
for CE compliance.
Limited Warranty
For a period of two (2) years from the date of original purchase, BALDOR will repair or replace
without charge controls and accessories which our examination proves to be defective in
material or workmanship. This warranty is valid if the unit has not been tampered with by
unauthorized persons, misused, abused, or improperly installed and has been used in
accordance with the instructions and/or ratings supplied. This warranty is in lieu of any other
warranty or guarantee expressed or implied. BALDOR shall not be held responsible for any
expense (including installation and removal), inconvenience, or consequential damage,
including injury to any person or property caused by items of our manufacture or sale. (Some
states do not allow exclusion or limitation of incidental or consequential damages, so the above
exclusion may not apply.) In any event, BALDOR’s total liability, under all circumstances, shall
not exceed the full purchase price of the control. Claims for purchase price refunds, repairs, or
replacements must be referred to BALDOR with all pertinent data as to the defect, the date
purchased, the task performed by the control, and the problem encountered. No liability is
assumed for expendable items such as fuses.
Goods may be returned only with written notification including a BALDOR Return Authorization
Number and any return shipments must be prepaid.
Safety Notice:
This equipment contains voltages that may be as great as 1000 volts!
Electrical shock can cause serious or fatal injury. Only qualified personnel
should attempt the start−up procedure or troubleshoot this equipment.
This equipment may be connected to other machines that have rotating parts
or parts that are driven by this equipment. Improper use can cause serious or
fatal injury.
PRECAUTIONS:
WARNING: Do not touch any circuit board, power device or electrical
connection before ensuring that power has been disconnected and
there is no high voltage present from this equipment or other
equipment to which it is connected. Electrical shock can cause
serious or fatal injury. Only qualified personnel should attempt the
start−up procedure or troubleshoot this equipment.
WARNING: Be sure that you are completely familiar with the safe operation of
this equipment. This equipment may be connected to other
machines that have rotating parts or parts that are controlled by this
equipment. Improper use can cause serious or fatal injury. Only
qualified personnel should attempt the start−up procedure or
troubleshoot this equipment.
Continued on next page.
MN715P General Information 2-2
WARNING: Do not use motor overload relays with an automatic reset feature.
These are dangerous since the process may injure someone if a
sudden or unexpected automatic restart occurs. If manual reset
relays are not available, disable the automatic restart feature using
external control wiring.
WARNING: This unit has an automatic power up start feature that will start the
motor whenever input power is applied and a RUN (FWD or REV)
command is issued and maintained. If an automatic power up start
of the motor could cause injury to personnel, this feature should be
turned off.
WARNING: Be sure the system is properly grounded before applying power. Do
not apply AC power before you ensure that grounds are connected.
Electrical shock can cause serious or fatal injury.
WARNING: Do not remove cover for at least five (5) minutes after AC power is
disconnected to allow capacitors to discharge. Electrical shock can
cause serious or fatal injury.
WARNING: Motor circuit may have high voltage present whenever AC power is
applied, even when motor is not rotating. Electrical shock can
cause serious or fatal injury.
WARNING: Dynamic brake resistors may generate enough heat to ignite
combustible materials. Keep all combustible materials and
flammable vapors away from brake resistors.
Caution: Suitable for use an a circuit capable of delivering not more
than 5,000 RMS symmetrical amperes, at rated voltage.
Caution: Disconnect motor leads (T1, T2 and T3) from control before
you perform a “Megger” test on the motor. Failure to
disconnect motor from the control will result in extensive
damage to the control. The control is tested at the factory for
high voltage / leakage resistance as part of Underwriters
Laboratories Inc. requirements.
Caution: Do not connect AC power to the Motor terminals T1, T2 and
T3. Connecting AC power to these terminals may result in
damage to the control.
Caution: Baldor recommends not using “Grounded Leg Delta”
transformer power leads that may create ground loops.
Instead, we recommend using a four wire Wye.
Section 3
Receiving and Installation
3-1 Receiving and Installation MN715P
Receiving & Inspection
The Series 15P Inverter control is thoroughly tested at the factory and
carefully packaged for shipment. When you receive your control, there are
several things you should do immediately.
1. Observe the condition of the shipping container and report any damage
immediately to the commercial carrier that delivered your control.
2. Verify that the control you received is the same as listed on your
purchase order.
3. If the control is to be stored for several weeks before use, be sure that it
is stored in a location that conforms to published storage specifications.
(Refer to Section 6 of this manual).
Physical Installation
The mounting location is important. The control should be installed in an area
that is protected from direct sunlight, corrosives, harmful gases or liquids,
dust, metallic particles and vibration. Exposure to these elements can reduce
the operating life and degrade performance of the control.
Several other factors should be carefully evaluated when selecting a location
for installation:
1. For effective cooling and maintenance, the control should be mounted
on a smooth, non-flammable vertical surface. Table 3-1 lists the Watts
Loss ratings for enclosure sizing.
2. Provide at least two inches of clearance on all sides for airflow.
3. Front access must be provided to allow the control cover to be opened
or removed for service and to allow viewing of the Keypad LEDs.
4. Altitude derating. Up to 3300 feet (1000 meters), no derating is
required. Above 3300 feet, derate peak or continuous output current by
2% for each 1000 feet above 3300 feet.
5. Temperature derating. Up to 40°C, no derating is required. Above
40°C, derate peak or continuous output current by 2% per °C above
40°C.
Maximum ambient is 55°C.
Table 3-1 Series 15P Watts Loss Ratings
115VAC 230VAC 460VAC
2.5kHz
PWM
7.5kHz
PWM
2.5kHz
PWM
7.5kHz
PWM
2.5kHz
PWM
7.5kHz
PWM
17 Watts/
Amp
20 Watts/
Amp
17 Watts/
Amp
20 Watts/
Amp
19 Watts/
Amp
28 Watts/
Amp
Control Installation
The control must be securely fastened to the mounting surface. Use the four
(4) mounting holes to fasten the control to the mounting surface or enclosure.
Shock Mounting
If the control will be subjected to levels of shock greater than 1G or vibration
greater than 0.5G at 10 to 60Hz, the control should be shock mounted.
Excessive vibration within the control can cause internal connections to
loosen and could lead to component failure or electrical shock hazard.
MN715P Receiving and Installation 3-2
Electrical Installation
Interconnection wiring is required between the motor control, AC power
source, motor, host control and any operator interface stations. Use UL listed
closed loop connectors that are of an appropriate size for the wire gauge
being used. Connectors are to be installed using crimp tool specified by the
manufacturer of the connector. Only Class 1 wiring should be used.
System Grounding
Baldor controls are designed to be powered from standard three phase lines
that are electrically symmetrical with respect to ground. System grounding is
an important step in the overall installation to prevent problems.
Input Current Requirements
Table 3-2 Input Current Requirements for Stock Products
115VAC − 1f
230VAC − 3f 460VAC − 3f
Catalog
Numbers
Input
Amps
Catalog
Numbers
Input
Amps
Catalog
Numbers
Input
Amps
ID15P1F33−ER 3.5 ID15P201−ER 4.5 ID15P401−ER 2.5
ID15P1F50−ER 5.0 ID15P201F5−ER 7.0 ID15P401F5−ER 3.5
ID15P1F75−ER 7.5 ID15P202−ER 8.0 ID15P402−ER 4.0
ID15P101−ER 10.0 ID15P203−ER 11.0 ID15P403−ER 5.5
ID15P205−ER 15.0 ID15P405−ER 9.0
ID15P407−ER 10.0
ID15P410V−ER 13.0
Cover Removal
The cover is made of plastic and could be damaged during removal if handled
roughly. Refer to Figure 3-1. Insert a screw driver or small blade tool and pry
the cover outward as shown to release the side.
When both sides are released, remove the cover.
Figure 3-1 Cover Removal
Use small screw driver or
suitable tool to pry cover
slightly outward to release
cover from its catch.
Use small screw driver or
suitable tool to pry cover
slightly outward to release
cover from its catch.
3-3 Receiving and Installation MN715P
Terminal Identification
The terminals for signal, AC power and motor connections are shown in
Figure 3-2. Separate ground connections are provided for power and
motor grounds.
Figure 3-2 Terminal Identification
J4 Control Terminal Strip
J5 Power Terminal Strip
Power
GND
Motor
GND
L1 L2 L3 T1 T2 T3B−R2 R1
1
P1 P2 P3 P4 P5 P6
S1 DIP Switch
Potentiometers
P1 − P6
POWER FAULT
FWD
REV
STOP
0
10
20
30
40
50
60
70
80
90
100
% Speed
AC Line Connections
A power disconnect should be installed between the input power service and
the control for a fail-safe method to disconnect power. The control will remain
in a powered-up condition until all input power is removed from the control and
the internal bus voltage is discharged.
Protective Devices
Recommended fuse sizes are based on the following:
115% of maximum continuous current for time delay.
150% of maximum continuous current for Fast or Very Fast action.
Note: These general size recommendations do not consider harmonic currents or
ambient temperatures greater than 40°C.
Be sure a suitable input power protection device is installed. Use the
recommended fuses listed in Tables 3-4 and 3-5 (Wire Size and Protection
Devices). Input and output wire size is based on the use of copper conductor
wire rated at 75 °C. The table is specified for NEMA B motors.
Fast Action Fuses: 115/230VAC, Buss KTN
460VAC, Buss KTS
Very Fast Action 115/230VAC, Buss JJN
Fuses: 460VAC, Buss JJS
Time Delay Fuses: 115/230VAC, Buss FRN
460VAC, Buss FRS
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