Baldor EXB013A01 User Manual

Device Net
Expansion Board
(Baldor Binary Protocol)
Catalog No. EXB013A01
Installation and Operating Manual
8/03 MN1320
Section 1
General Information 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Notice 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precautions 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2
Expansion Board Description 2-1. . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 3
Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Board Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Controls 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single Expansion Board Installation 3-2. . . . . . . . . . . . . . . . . .
Dual Expansion Board Installation 3-4. . . . . . . . . . . . . . . . . . .
Section 4
Hardware Setup 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIP Switch Settings 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Connection 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Powerup 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LED Indicators 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Terminal Strip Connections 4-5. . . . . . . . . . . . . . . . . . . . .
Section 5
Software Setup 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configure Control Software for Device Net Mode 5-1. . . . . . . . .
Device Net Configuration 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXB I/O Instances 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 6
Command Language 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXB I/O Instances 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transaction Specification 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transaction Specification Table 6-5. . . . . . . . . . . . . . . . . . . . . . . .
5 - Command Mode 6-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31- Terminal Strip 6-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36 or 37 - Optionald# 6-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41 - Watchdog Time 6-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Details 6-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents i
ii Table of Contents
Section 1 General Information
Introduction
The Baldor controls represent the latest technology in microprocessor based motor controls. In addition to the user programmable parameters available in every control, many different expansion boards are available from Baldor to further customize the control to most any application.
Expansion boards are categorized by compatibility into two groups: Group 1 and Group 2, see Table 1-1. A board from either group may be used alone in a control. If two boards are to be used, one board must be from Group 1 and the other from Group 2.
Note: Using two Group 1 or two Group 2 boards in the same control is
not allowed.
Table 1-1 Group 1 and Group 2 Board Categories
Group 1 Board Name Catalog No. Manual No.
Isolated Input EXB003A0X MN1314 Master Pulse Reference/
Isolated Pulse Follower DC Tachometer Interface EXB006A0X MN1311 Isolated Encoder EXB008A0X MN1317 Resolver to Digital Interface EXB009A0X MN1313
Group 2 Board Name
RS-232 Serial EXB001A0X MN1310 RS-422/RS-485 Serial EXB002A0X MN1310 RS-232/485 Serial EXB012A0X MN1310 Four Output Relays/3-15 PSI
Pneumatic High Resolution Analog I/O EXB007A0X MN1316 2 Isolated Analog Output/ 3 Relay
Output Device Net EXB013A0X MN1320 Profibus EXB014A0X MN1323 Modbus Plus EXB015A0X MN1322
EXB005A0X MN1312
EXB004A0X MN1315
EXB010A0X MN1319
General Information 1-1
Limited Warranty
For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied. This warranty is in lieu of any other warranty or guarantee expressed or implied. BALDOR shall not be held responsible for any expense (including installation and removal), inconvenience, or consequential damage, including injury to any person or property caused by items of our manufacture or sale. (Some states do not allow exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply.) In any event, BALDOR’s total liability, under all circumstances, shall not exceed the full purchase price of the control. Claims for purchase price refunds, repairs, or replacements must be referred to BALDOR with all pertinent data as to the defect, the date purchased, the task performed by the control, and the problem encountered. No liability is assumed for expendable items such as fuses.
Goods may be returned only with written notification including a BALDOR Return Authorization Number and any return shipments must be prepaid.
1-2 General Information
Safety Notice
This equipment contains voltages that may be as great as 1000 volts! Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.
This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.
PRECAUTIONS
WARNING: Do not touch any circuit board, power device or
electrical connection before you first ensure that power has been disconnected and there is no high voltage present from this equipment or other equipment to which it is connected. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.
WARNING: Be sure that you are completely familiar with the
safe operation of this equipment. This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.
General Information 1-3
WARNING: Be sure the system is properly grounded before
applying power. Do not apply AC power before you ensure that all grounding instructions have been followed. Electrical shock can cause serious or fatal injury.
WARNING: Do not remove cover for at least five (5) minutes
after AC power is disconnected to allow capacitors to discharge. Dangerous voltages are present inside the equipment. Electrical shock can cause serious or fatal injury.
WARNING: Improper operation of control may cause violent
motion of the motor shaft and driven equipment. Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment. Peak torque of several times the rated motor torque can occur during control failure.
WARNING: Motor circuit may have high voltage present
whenever AC power is applied, even when motor is not rotating. Electrical shock can cause serious or fatal injury.
Caution: To prevent equipment damage, be certain that the
electrical service is not capable of delivering more than the maximum line short circuit current amperes listed in the appropriate control manual, 230 VAC, 460 VAC or 575 VAC maximum per control rating.
1-4 General Information
Section 2 Expansion Board Description
Introduction
The Device Net expansion board is a Device Net Group 2 Only Slave device using the predefined master/slave connection set, as defined by the ODVA. It is capable of explicit messaging, as well as polled and/or COS/Cyclic I/O. The interface is based on the Baldor Binary Protocol (BBP) command set.
Group 2 board Device Net Communications Expansion Board
Catalog No. EXB013A01
Description 2-1
2-2 Description
Section 3 Installation
Board Installation
This section describes the Expansion Board installation procedure.
Caution: Before you proceed, be sure to read and become
familiar with the safety precautions at the beginning of this manual. Do not proceed if you are unsure of the safety precautions described. If you have any questions, contact BALDOR before you proceed.
1. Remove the expansion board from the shipping container.
2. Remove all packing material from the board.
Caution: Be sure all packing materials are removed from the
board. Conductive foam may be present on the connectors to prevent static build up during shipping. This can prevent proper circuit operation.

If you are installing only one board, refer to the “Single Expansion Board Installation procedure. If you are installing two expansion boards (or a second board) refer to the Dual Expansion Board Installation procedure.

Installation 3-1
AC Controls
(For all 15H Inverter, 21H Line Regen Inverter, 18H Vector, 22H Line Regen Vector and 23H Servo).
Single Expansion Board Installation
Procedure:
1. Be sure drive operation is terminated and secured.
2. Remove all power sources from the control.
3. Wait at least 5 minutes for internal capacitors to discharge.
4. Remove the four (4) Phillips head screws ( control cover. (For A & B size, remove four screws that secure the cover. On floor mounted G size enclosures, open the enclosure door).
5. Remove the control cover.
6. Slide the expansion board male connector into the female connector of the control board. See Figure
7. Securely mount the expansion board to the sheet metal mounting plate using the #6 screws provided in the installation hardware. See Figure 3-2.
8. The mechanical installation of the expansion board is now complete. Refer to Section 4 of this manual and configure the jumpers as desired. Also complete the wiring before you proceed to step 9.
9. When complete, install the control cover using the four (4) Phillips head screws (
1
/4 turn). (For A & B size, install four screws that secure the cover. On floor mounted G size enclosures, close the enclosure door).
10. Restore all power sources to the control.
11. Restore drive operation.
1
/4 turn) that secure the
3-1.
3-2 Installation
AC Controls Single Expansion Board Installation (Continued)
Figure 3-1 Single Expansion Board Installation
Expansion Board Motor Control Board
Terminal tightening torque is 7 lb-in (0.8 Nm) maximum.
Figure 3-2 Single Expansion Board Installation
#6 Screw
Group 1 or 2 Expansion Board
Sheet Metal Mounting Plate
Installation 3-3
AC Controls (Continued)
Dual Expansion Board Installation
Procedure:
1. Be sure drive operation is terminated and secured.
2. Remove all power sources from the control.
3. Wait at least 5 minutes for internal capacitors to discharge.
4. Remove the four (4) Phillips head screws ( control cover. (For A & B size, remove four screws that secure the cover. On floor mounted G size enclosures, open the enclosure door).
5. Remove the control cover.
6. Slide the Group 1 expansion board male connector into the female connector of the control board. See Figure 3-1.
7. Securely mount the Group 1 expansion board to the sheet metal mounting plate using the short standoffs provided in the installation hardware. See Figure 3-3.
8. The mechanical installation of the expansion board is now complete. Refer to the manual for the Group 1 board and configure the jumpers as desired. Also complete the wiring before you proceed to step 9.
9. Install the Group 2 board on top of the previously installed Group 1 board by plugging the female connector onto the male connector of the Group 1 board as shown in Figure 3-3.
10. Secure this Group 2 board to the Group 1 board using the #6 screws provided. See Figure 3-3.
11. The mechanical installation of the expansion board is now complete. Refer to the manual for the Group 2 board and configure any jumpers and switches as desired. Also complete the wiring for this board before you install or close the cover.
1
/4 turn) that secure the
3-4 Installation
AC Controls
Dual Expansion Board Installation (Continued)
12. When complete, install the control cover using the four (4) Phillips head screws ( secure the cover. On floor mounted G size enclosures, close the enclosure door).
13. Restore all power sources to the control.
14. Restore drive operation.
1
/4 turn). (For A & B size, install four screws that
#6 Screw
Short Aluminum Standoff
Figure 3-3 Dual Expansion Board Installation
Group 2 Expansion Board
Female Connector
Male Connector
Group 1 Expansion Board
Control Board Mounting Plate
Installation 3-5
3-6 Installation
Section 4

Hardware Setup

DIP Switch Settings
This procedure will configure the Device Net Expansion Board for communication with a computer or terminal. Reference Figure 4-1 and Table 4-1 for the following procedure.
1. Set DIP switches 1 and 2 for the desired baud rate.
2. Set switches 3 through 8 for the ID number desired.
3. Install the Device Net expansion board in the Series H control as instructed in Section 3 of this manual.
Note: The switch settings can be changed after the board is powered
up. However, switch changes will not take effect until the board is reset (by pushing PB1 or by turning power off then on).
Cable Connection
1. Connect the Device Net wires to the 5 pin connector provided with the expansion board as shown in Figure 4-1.
Note: The Device Net bus must provide 24VDC power to the
expansion board.
2. If a terminator is required, connect a 120 ohm terminating resistor across pins 2 and 4 of the modular connector (CAN– and CAN+).
Powerup
When the Device Net expansion board is powered up it will perform the following:
1. Perform a self test.
2. Check the switch settings for configuration information.
3. Verify communications with the Series H control board.
4. Check for power on the Device Net bus.
5. Perform a Duplicate MAC ID check to determine if any other devices on the network have the same MAC ID number.
6. Go online.
After powerup, both LEDs should be GREEN. Refer to the LED Indicators description in this section of the manual.
Hardware Setup 4-1
Figure 4-1 Board Configuration
Device Net Expansion Board Catalog No. EXB013A01
P3
12345
V–
(Black)
PB1
12345678
S1
CAN_–
Shield
Shield
CAN_–
(Blue)
(Bare)
ON
MS NS
V+V–CAN_+
V+
CAN_+
(Red)
(White)
Reset switch
All switches shown in OFF position.
ON
12345678
Module Status LED Network Status LED
Side View
4-2 Hardware Setup
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