Baldor 29M Installation And Operating Manual
AC SERVO DRIVE
Servo Control
Series 29M
Installation
1/98 MN1230
& Operating Manual
Table of Contents
Section 1
Receiving & Inspection
Receiving
Section
General Information 2-1.
Introduction 2-1
Limited Warranty 2-2.
Safety
Section
Installation 3-1.
Location
Mechanical
Electrical
AC
Motor
Dynamic
Resolver
Simulated
Control
Analog
External T
Opto-Isolated
Pre-Operation
Power-Up
& Inspection
2
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Notice
3
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Remote
Overload
Power
Protection Devices 3-3.
and DC Power Connections
Connections
Circuit Connections
Active
Keypad
Standard
15
Speed 2-Wire Mode
Fan
Fan
Bipolar
Process
Specific
Inputs and Outputs
Analog
Analog
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Considerations
Installation
Keypad Installation
Installation
Protection
Disconnect
Brake Resistor
Feedback
Encoder Output
High/Low Description
Mode
Run 3 Wire Mode
Pump 2 Wire Control Mode
Pump 3 Wire Control Mode
Speed or T
Mode Connections
Process Mode Outputs
Inputs
Outputs
rip Input
Outputs
Checklist
Procedure
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orque Control Mode with Multiple Parameter Sets
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1-1.
1-1.
2-3.
3-1.
3-1.
3-2.
3-3.
3-3.
3-3.
3-6.
3-6.
3-6.
3-8.
3-9.
3-10.
3-11.
3-12.
3-14.
3-16.
3-18.
3-20.
3-22.
3-24.
3-26.
3-28.
3-28.
3-30.
3-30.
3-31.
3-32.
3-33.
MN1230
Table
of Contents i
Section 1
General Information
Section 4
Programming and Operation 4-1.
Overview 4-1
Display
Program
Parameter
Section
Troubleshooting 5-1.
Section
Manually T
5
Overview 5-1
Control T
How
Electrical
Wiring Practices 5-17.
Optical
Plant
6
Manually T
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Mode
Adjusting
Display
Fault Log Access 4-4.
Parameter
Changing
Reset
Initialize
No
Keypad Display - Display Contrast Adjustment
How
to Clear the Fault Log
How
Causes
Special
Drive
Radio Transmitters 5-15.
Control
Special
Isolation
Ground
uning the Series 29M Control
Definition
Definition
Definition
Definition
Definition
Current
Current
Speed
Speed
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Display Contrast
Screens & Diagnostic Information Access
Mode
roubleshooting Procedure
to Access the Fault Log
to Access Diagnostic Information
Noise Considerations
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Blocks Access for Programming
Parameter V
Parameters to Factory Settings
New Software EEPROMs
Adjustments
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and Cures
Drive Situations
Power Lines
Enclosures
Motor Considerations
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of Input Command
of Feedback
of Error
of “P” (Proportional gain)
of “I” (Integral gain)
uning the Control
Prop Gain Parameter
Int Gain Parameter
Prop Gain Parameter
Int Gain Parameter
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alues when Security Code Not Used
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4-2.
4-2.
4-3.
4-5.
4-5.
4-6.
4-7.
4-8.
4-9.
5-2.
5-2.
5-4.
5-4.
5-5.
5-12.
5-12.
5-15.
5-15.
5-16.
5-16.
5-18.
5-18.
6-1.
6-1.
6-1.
6-1.
6-2.
6-3.
6-5.
6-5.
6-6.
6-6.
6-6.
ii T
able of Contents
MN1230
Section 1
General Information
Section 7
Specifications and Product Data
Identification 7-1
Servo
Control Specifications:
Keypad
Differential
Analog
Digital
Inputs:
Digital
Outputs:
Diagnostic
DB
Resistor Selection
Terminal T
Dimensions 7-7
Mounting
Appendix
Appendix
A
Parameter Values A-1.
B
Remote
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Display:
Analog Input:
Outputs:
Indications:
ightening T
Hole Location
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Keypad Mounting T
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orque Specifications
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emplate B-2.
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7-1.
7-2.
7-3.
7-3.
7-4.
7-4.
7-4.
7-4.
7-5.
7-6.
7-8.
A-1.
B-1.
MN1230
Table
of Contents iii
Section 1
General Information
iv T
able of Contents
MN1230
Section 1
Receiving & Inspection
Receiving & Inspection Baldor
When you receive your control, there are several things you should do immediately
Controls are thoroughly tested at the factory and carefully packaged for shipment.
.
1.
Observe the condition of the shipping container and report any damage
immediately to the commercial carrier that delivered your control.
2.
Remove the Control from the shipping container and remove all packing
materials. The container and packing materials may be retained for future
shipment.
3. V
erify that the part number of the control you received is the same as the part
number listed on your purchase order
4.
Inspect the control for external physical damage that may have been sustained
during shipment and report any damage immediately to the commercial carrier
that delivered your control.
5.
If the control is to be stored for several weeks before use, be sure that it is
stored in a location that conforms to published storage humidity and
temperature specifications. (Refer to Section 7 of this manual).
.
MN1230
Receiving
& Inspection 1-1
Section 1
General Information
1-2
Receiving & Inspection
MN1230
Section 2
General Information
Introduction
Baldor Controls represent the latest technology in microprocessor based motor controls.
The Series 29M control adjusts current to produce maximum torque (to zero speed).
This provides instantaneous adjustment in response to the speed and position feedback
from a shaft mounted resolver
A keypad interface is used to program the Series 29M parameters to customize your
application. The keypad is used to program the control parameters, set the mode of
operation, monitor the Local mode operation status, perform diagnostics, and examine
fault log.
Baldor has tried to ensure that the information in this manual is correct at the time of
printing. The information is subject to change without prior notice.
.
Figure 2-1 29M Control and Motor
AC Power
29M
Motor
Control
Speed
Command
DB
Assembly
Feedback
MN1230
General
Information 2-1
Limited Warranty
For a period of one (1) year from the date of original purchase, BALDOR will
repair or replace without charge controls which our
be
defective
in material or workmanship. This warranty is valid if the unit has
not been tampered with by unauthorized persons, misused, abused, or
improperly
installed and has been used in accordance
and/or ratings supplied. This warranty is in lieu of any other warranty or
guarantee
expressed or implied. BALDOR shall not be held responsible for
any expense (including installation and removal), inconvenience, or
consequential
damage, including injury to any person or property caused by
items of our manufacture or sale. (Some states do not allow exclusion or
limitation of incidental or consequential damages, so the above exclusion
may
not
apply
.) In any event, Baldor’s total liability
shall
not exceed the full purchase price of the
price
refunds, repairs, or replacements must be referred to BALDOR with all
pertinent
data as to the defect, the date purchased, the task performed
the control, and the problem encountered. No liability is assumed for
expendable
items such as fuses.
Goods may be returned only with written notification including a BALDOR
Return
Authorization Number and any return shipments must be prepaid.
examination proves to
with the instructions
, under all circumstances,
control. Claims for purchase
by
2-2
General Information
MN1230
Safety Notice: This
Only qualified personnel should attempt the start–up procedure or troubleshoot this
equipment.
This equipment may be connected to other machines that have rotating parts or parts
that are driven by this equipment. Improper use can cause serious or fatal injury
qualified personnel should attempt the start–up procedure or troubleshoot this equipment.
PRECAUTIONS:
equipment contains high voltages. Electrical shock can cause serious or fatal injury
. Only
W
ARNING:
Do not touch any circuit board, power device or electrical
connection before you first ensure that power has been
disconnected and there is no high voltage present from this
equipment or other equipment to which it is connected. Electrical
shock can cause serious or fatal injury
. Only qualified personnel
should attempt the start–up procedure or troubleshoot this
equipment.
W
ARNING:
Be sure that you are completely familiar with the safe operation of
this equipment. This equipment may be connected to other
machines that have rotating parts or parts that are controlled by
this equipment. Improper use can cause serious or fatal injury
.
Only qualified personnel should attempt the start–up procedure or
troubleshoot this equipment.
W
ARNING: Do not attempt to service this equipment while bus voltage is
present within the control. Remove input power and wait at least 5
minutes for the residual voltage in the bus capacitors to dissipate.
.
W
ARNING:
Be sure all wiring complies with the National Electrical Code and all
regional and local codes. Improper wiring may result in unsafe
conditions.
W
ARNING:
Be sure the system is properly grounded before applying power
Do not apply AC power before you ensure that grounds are
connected. Electrical shock can cause serious or fatal injury
W
ARNING:
Do not remove cover for at least five (5) minutes after AC power is
disconnected to allow capacitors to discharge. Electrical shock can
cause serious or fatal injury
W
ARNING: Improper operation of control may cause violent motion of the
.
motor shaft and driven equipment. Be certain that unexpected
motor shaft movement will not cause injury to personnel or damage
to equipment. Peak torque of several times the rated motor torque
can occur during control failure.
W
ARNING:
Motor circuit may have high voltage present whenever AC power is
applied, even when motor is not rotating. Electrical shock can
cause serious or fatal injury
W
ARNING: The motor shaft will rotate during the autotune procedure. Be
.
certain that unexpected motor shaft movement will not cause injury
to personnel or damage to equipment.
W
ARNING:
A DB Resistor may generate enough heat to ignite combustible
materials. T
o avoid fire hazard, keep all combustible materials and
flammable vapors away from brake resistors.
.
.
Continued on next page.
MN1230
General Information 2-3
Section 1
General Information
Caution: T
Caution: To prevent equipment damage, be certain that the input power has
CAUTION: A
CAUTION: A
Caution: Do not connect any shields to the motor frame. At a minimum,
o prevent equipment damage, be certain that the electrical service
is not capable of delivering more than the maximum line short
circuit current amperes listed for 1
correctly sized protective devices installed as well as a power
disconnect.
void locating control immediately above or beside heat generating
equipment, or directly below water or steam pipes.
void locating control in the vicinity of corrosive substances or
vapors, metal particles and dust.
resolver signal integrity will be compromised and damage to the
control may result.
15 V
AC or 230 V
AC control rating.
2-4
General Information
MN1230
Section 3
Installation
Location Considerations The
from direct sunlight, corrosives, harmful gases or liquids, dust, metallic particles, and
vibration. Exposure to these can reduce the operating life and degrade performance of
the control.
Several other factors should be carefully evaluated when selecting a location for
installation:
location of the control is important. It should be installed in an area that is protected
CAUTION: A
CAUTION: A
1.
For ef
smooth, non-flammable vertical surface. The amount of heat generated within
the control can be calculated based on T
2.
At least two inches top and bottom clearance must be provided for air flow
3. Altitude derating
3300 feet, derate the continuous and peak output current by 1
feet (1000 meters) above 3300 feet.
4. T
Maximum ambient is 40°C.
void locating control immediately above or beside heat generating
equipment, or directly below water or steam pipes.
void locating control in the vicinity of corrosive substances or
vapors, metal particles and dust.
fective cooling and maintenance, the control should be mounted on a
able 3-1.
. Up to 3300 feet (1000 meters) no derating required. Above
1% for each 3300
emperature derating
. From 5°C to 40°C ambient no derating required.
.
Table 3-1 Control Efficiency
Mechanical Installation Mount
mounting surface. Use the two (2) mounting holes to fasten the control to the mounting
surface or enclosure. The location of the mounting holes are shown in Section 7 of this
manual.
115 VAC / 230 V
>97%
the control to the mounting surface. The control must be securely fastened to the
AC
MN1230
Installation
3-1
Section 1
General Information
Remote Keypad Installation
Mounting Instructions: For tapped mounting holes
Mounting Instructions:
The keypad may be remotely mounted using the optional Baldor keypad extension
cable. The keypad assembly (grey - DC00005A-02) comes complete with the screws
and gasket required to mount it to an enclosure. When the keypad is properly mounted
to a NEMA T
Tools Required:
•
•
• 1-1/4″
• R
•
•
•
1.
2.
3.
4.
5.
6.
7.
8.
9.
For clearance mounting holes
1.
2.
3.
4.
5.
6.
7.
8.
9.
ype 4 indoor enclosure, it retains the T
Center punch, tap handle, screwdrivers (Phillips and straight) and crescent
wrench.
8-32 tap and #29 drill bit (for tapped mounting holes) or #19 drill (for clearance
mounting holes).
standard knockout punch (1-11/16″
TV sealant.
(4) 8-32 nuts and lock washers.
Extended 8-32 screws (socket fillister) are required if the mounting surface is
thicker than 12 gauge and is not tapped (clearance mounting holes).
Remote keypad mounting template. A tear out copy is provided at the end of
this manual for your convenience.
Locate a flat 4″ wide x 5.5″ minimum high mounting surface. Material should
be suf
ficient thickness (14 gauge minimum).
Place the template on the mounting surface or mark the holes as shown.
Accurately center punch the 4 mounting holes (marked A) and the large
knockout (marked B).
Drill four #29 mounting holes (A). Thread each hole using an 8-32 tap.
Locate the 1-1/4″
instructions.
Debur knockout and mounting holes making sure the panel stays clean and flat.
Apply R
Assemble the keypad to the panel. Use 8–32 screws, nuts and lock washers.
From the inside of the panel, apply R
and nuts. Cover a 3/4″
encapsulate the nut and washer
Locate a flat 4″ wide x 5.5″ minimum high mounting surface. Material should
be suf
Place the template on the mounting surface or mark the holes as shown on the
template.
Accurately center punch the 4 mounting holes (marked A) and the large
knockout (marked B).
Drill four #19 clearance holes (A).
Locate the 1-1/4″
instructions.
Debur knockout and mounting holes making sure the panel stays clean and flat.
Apply R
Assemble the keypad to the panel. Use 8–32 screws, nuts and lock washers.
From the inside of the panel, apply R
and nuts. Cover a 3/4″
encapsulate the nut and washer
TV to the 4 holes marked (A).
ficient thickness (14 gauge minimum).
TV to the 4 holes marked (A).
knockout center (B) and punch using the manufacturers
knockout center (B) and punch using the manufacturers
ype 4 indoor rating.
nominal diameter).
TV over each of the four mounting screws
area around each screw while making sure to completely
.
TV over each of the four mounting screws
area around each screw while making sure to completely
.
3-2
Installation
MN1230
Section 1
I
Wi
Maximum
Input
General Information
Electrical Installation All
wiring. The use of shielded wire is recommended for all control wiring.
When interconnecting wires from power source, control, motor
devices it is important to make proper electrical connections. A connection must ensure
that proper electrical connection and mechanical bond of conductors. Use only UL (cUL)
listed connectors for the wire gauge and type being connected. Connectors are to be
installed using the crimp tool specified by the connector manufacturer
wiring.
Overload Protection Baldor
least 50% of the output rating of the control. Other governing agencies such as NEC
(National Electric Code) may require separate over current protection. The installer of this
equipment is responsible for complying with NEC guidelines and CE directives
(Conformite Europeene) and applicable local codes that govern wiring protection,
grounding, disconnects and other current protection.
Power Disconnect A
for a fail safe method to disconnect power
condition until all input power is removed from the control and the internal bus voltage is
depleted.
Protection Devices The
output wire size is based on the use of copper conductor wire rated at 75 °C. Use the
recommended circuit breaker or fuse types as follows:
T
protection devices.
external wires for the control should be run in conduit that is separate from power
, host controller and other
. Wire with Class 1
Controls feature motor overload protection suitable for motors that consume at
power disconnect should be installed between the input power service and the control
. The control will remain in a powered-up
control must have a suitable input power protection device installed. Input and
Circuit Breaker:
Fast Action Fuses:
T
ime Delay Fuses:
1 phase, thermal magnetic.
Equal to GE type THQ or TEB for 1
Buss KTN on 1
15 or 230 V
AC.
Buss
Buss FRN on 1
15 or 230 V
AC.
15 or 230 V
AC
able 3-2 describes the wire size to be used for power connections and the ratings of the
Table 3-2 Wire Size and Protection Devices
Fast
Acting
nput Fuse
Time Delay AWG mm
Input
Catalog Number
SD29M1A02-PR 2.5 18 4 4 #14 2.5
SD29M1A05-PR 5 35 8 8 #14 2.5
SD29M2A02-PR 2.5 18 4 4 #14 2.5
SD29M2A05-PR 5 35 8 8 #14 2.5
Note: All
wire sizes based on 75°C copper wire, 3% line impedance. Higher temperature smaller gauge wire may be
Maximum
Continuous
Amps
Breaker
re Gauge
used per NEC and local codes. Recommended fuses/breakers are based on 25°C ambient, maximum
continuous control output current and no harmonic current.
2
MN1230
Installation
3-3
Section 1
General Information
Table 3-3 Short Circuit Current Ratings
115VAC 230VAC
Catalog Numbers Max. Line
Short Circuit
Current
SD29M1A02-PR 150 SD29M2A02-PR 150
SD29M1A05-PR 300 SD29M2A05-PR 300
Catalog Numbers Max. Line
Short Circuit
Current
Table 3-4 Input Current Requirements
230VAC 460VAC
Catalog Numbers Input
Amps
SD29M1A02-PR 2.6 SD29M2A02-PR 2.6
SD29M1A05-PR 5.2 SD29M2A05-PR 5.2
Catalog Numbers Input
Amps
3-4
Installation
MN1230
Section 1
General Information
Figure 3-1 Single Phase AC Power and Motor Connections
L1 L2
Note 1
Note 2
* Circuit
Breaker
LN PE
Baldor
Control
Earth
Alternate *
Fuse
Connection
L1 L2
Note 1
UVW
PE
Note 2
VW
U
G
* Motor
Notes:
1. See Protective Device description in this section of the manual.
2. Shield wires inside a metal conduit.
* Optional components not provided with Control.
Optional Connection of
UVW
M* M* M*
PE
To Power Source
(Rated Coil
Voltage)
M-Contactor
* M-Contactor
* Optional
RC Device
Electrocube
RG1781-3
VW
U
G
* Motor
MN1230
J1
*
M Enable
7
8
9
Note: Close “Enable”
after “M” contact closure.
See Recommended Tightening Torques in Section 7.
Installation
3-5
Section 1
General Information
AC and DC Power ConnectionsRefer
W
ARNING:
1.
2.
Motor Connections A
Dynamic Brake Resistor
motor circuit contactor (M-Contactor shown in Figure 3-1) is recommended and should
be installed to provide a positive disconnect of the motor from the control. This ensures
that the motor shaft will not rotate and cause damage or injury
open the Enable line (J1B pin 8) 20 msec before the main M-Contacts open. This will
prevent contact arcing and allows use of IEC rated contacts.
1.
2.
3.
4.
An external DB (Dynamic Brake) resistor must be installed to dissipate excess power
from the DC bus during motor deceleration operations.
W
ARNING:
to Figures 3-1 and 3-3.
Do not touch any circuit board, power device or electrical
connection before you first ensure that power has been
disconnected and there is no high voltage present from this
equipment or other equipment to which it is connected. Electrical
shock can cause serious or fatal injury
.
Connect the single phase incoming power wires from the protection devices to
the control terminal X1 pins L and N. T
orque as specified.
Connect earth ground (plant ground) to control terminal X1 pin PE.
T
orque as specified.
. The M-contactor should
Connect the “U” terminal of the 29M to the U motor lead.
Connect the “V” terminal of the 29M to the V motor lead.
Connect the “W” terminal of the 29M to the W motor lead.
Connect the “PE” terminal of the 29M to motor ground (G).
A DB Resistor may generate enough heat to ignite combustible
materials. T
o avoid fire hazard, keep all combustible materials and
flammable vapors away from brake resistors.
1.
Mount the DB resistor near the top of the enclosure.
2.
Connect one wire from the DB resistor to terminal DB+ of the control.
3.
Connect the other wire from the DB resistor to terminal DB– of the control.
Note:
For selection of the DB resistor
, refer to the Specifications located in Section 7
of this manual.
Figure 3-2 DB Resistor Installation Considerations
75°C
Maximum
near wall.
80°C
70°C
65°C
70°C
temperatures
Maximum temperatures
above the enclosure.
85°C
115°C
115°C
200°C
24″
12″
48″
36″
3-6
Installation
MN1230
Section 1
General Information
Figure 3-3 29M AC Servo Connector Locations
X1 - Power Connector
PE Earth
L AC Line
N Neutral
U Motor lead “U”
V Motor lead “V”
W Motor lead “W”
DB+ Dynamic Brake
DB– Dynamic Brake
8 Enable 18 N.C.
9 FWD CMD 19 CREF (OPTO IN)
10 REV CMD 20 OUT1–
11 IN1 21 OUT1+
12 IN2 22 OUT2–
13 IN3 23 OUT2+
14 IN4 24 OUT3–
15 IN5 25 OUT3+
16 External Trip 26 OUT4–
17 N.C. 27 OUT4+
J1A - Analog I/O
1 AGND 5 ANA IN 2–
2 ANA IN 1 6 ANA OUT1
3 Reference 7 ANA OUT2
4 ANA IN 2+
See T
erminal T
Input Power
Motor
Dynamic
Regen Resistor
J1B - Digital I/O
ightening T
Section 7 of this manual.
Brake or
orques in
X1
PE
L
N
U
V
W
DB+
DB–
DB ON
BALDOR
J1A
8
1
Ready
J1B
J2
J4
J3
J4 - Keypad
1 Shield 6 RCV–
2 N.C. 7 N.C.
3 XMIT+ 8 N.C.
4 XMIT– 9 +8VDC
5 RCV+ 10 DGND
J3 - Simulated Encoder Output
1 CHA+ 6 CHA–
2 CHB+ 7 CHB–
3 CHC+ 8 CHC–
4 N.C. 9 N.C.
5 DGND
J2 - Resolver Input
1 SIN+ 9 N.C.
2 COS+ 10 N.C.
3 REF+ 11 EXT Z
4 N.C. 12 N.C.
5 N.C. 13 AGND
6 SIN– 14 N.C.
7 COS– 15 N.C.
8 REF–
MN1230
Installation
3-7
Section 1
General Information
Resolver Feedback
The resolver connections are made at the J2 connector as shown in Figure 3-4. The
resolver cable must be shielded twisted pair #22 A
WG (0.34mm2) wire minimum. The
cable must also have an overall shield and not exceed 150 feet (45m) in length.
Maximum wire-to-wire or wire-to-shield capacitance is 50pf per foot (maximum of 7500pf
for 150 ft). See electrical noise considerations in Section 5 of this manual.
Resolver wiring must be separated from power wiring. Separate parallel runs of resolver
and power cables by at least 3″. Cross power wires at right angles only
. Insulate or tape
ungrounded end of shields to prevent contact with other conductors or ground.
Caution: Do not connect any shields to the motor frame. At a minimum,
resolver signal integrity will be compromised and damage to the
control may result.
1.
Connect the SIN+ to J2-1 and SIN– to J2-6.
2.
Connect the COS+ to J2-2 and COS– to J2-7.
3.
Connect the REF+ to J2-3 and REF– to J2-8.
4.
Connect the analog ground wire to J2-13.
Figure 3-4 Resolver Cable Connections
R2
R1
S2
S4
S1S3
P
P
P
= T
wisted Pair
P
J2
1 SIN+
6 SIN–
2 COS+
7 COS–
3 REF+
8 REF– (Common)
13 AGND
3-8
Installation
MN1230
Section 1
General Information
Simulated Encoder Output The
This output provides position information to the host controller
an overall shield.
This output simulates a 1024 ppr encoder with quadrature outputs. Counting in
quadrature will provide 4096 ppr with one index marker (CHC) per revolution. It is
recommended that this output only drive one output circuit load. Driving multiple loads is
not recommended.
control provides a simulated encoder output at connector J3 as shown in Figure 3-5.
. Use twisted pair wire with
Figure 3-5 Simulated Encoder Output
J3
CHA+
1
CHA–
6
CHB+
2
CHB–
7
CHC+
3
CHC–
8
DGND
5
4
N.A.
9 N.A.
1.
Connect J3-1 and J3-6 outputs to Host Position Controller CHA inputs.
2.
Connect J3-2 and J3-7 outputs to Host Position Controller CHB inputs.
3.
Connect J3-3 and J3-8 outputs to Host Position Controller CHC inputs.
4.
Connect the cable shields to J3-5.
P
P
To Host Position
P
P
Controller
= Twisted Pair
MN1230
Installation
3-9
Section 1
General Information
Control Circuit Connections
Eight operating modes are available. These operating modes define the basic motor
control setup and the operation of the input and output terminals. After the circuit
connections are completed, the operating mode is selected by programming the Level 1
Input block Operating Mode parameter
•
Keypad Mode
•
Standard Run 3 Wire Mode (e.g. Potentiometer)
•
15 Speed 2 Wire Mode (e.g. Preset Speeds)
•
2 Wire
Multi
INP (e.g. 2 wire control mode)
•
3 Wire
Multi
INP (e.g. 3 wire control mode)
• Serial
•
Bipolar Speed or T
•
Process Mode
External devices are connected at the AC Servo Control connectors shown in Figure 3-3.
1.
Connect the Keypad to J4 on the control panel.
2.
Determine the operating mode for your application. Connect the remaining
control connections as shown in the diagram for that operating mode. (Refer to
Figures 3-7, 3-8, 3-9 and 3-12.)
Note:
Input connections at J1B can be wired as active High or active Low as shown
in Figure 3-6. J1B pin 19 is the Control Reference point (CREF) for the Opto
Isolated Input signals. Input signals are on J1B pins 8, 9, 10, 1
15, 16.
orque Mode (e.g. ±10VDC, ±5VDC or 4-20mA)
. A
vailable operating modes are:
1, 12, 13, 14,
3-10
Installation
MN1230
Section 1
General Information
Active High/Low Description
Active Low Active High
GND
(Sink)
+24VDC
A customer supplied power source is required for operation of the Opto Inputs. The V
and GND
Active High
inputs are optional and are not provided with this control.
ext
- If pin 19 is grounded, an input is active when it is at +24VDC
(+10VDC to +30VDC).
Active Low
- If pin 19 is at +24VDC (+10VDC to +30VDC), an input is active when it
is grounded.
Figure 3-6 Active HIGH/LOW Relationship
ext
V
ext
(Source)
GND
J1B
Pin 19 - CREF
ext
Note: These
individual control of each input condition.
GND
+24VDC
pins are shown wired together
Pin 8 - Enable
Pin 9 - FWD
Pin 10 - REV
Pin 11 - IN1
Pin 12 - IN2
Pin 13 - IN3
Pin 14 - IN4
Pin 15 - IN5
Pin 16 - External Trip
. Although this can be done, each input is usually connected to a switch for
Installation
3-1
1MN1230
Section 1
General Information
Keypad Mode
In the Keypad Operating mode:
T
o operate in the Keypad mode, set the Level 1 Input block, OPERA
parameter to KEYP
outputs (at J1A) remain active.
If the Level 2 PROTECTION block, EXTERNAL TRIP and LOCAL ENABLE INPUT
parameters remain OFF (factory setting), no terminal strip wiring is required.
1.
The External T
block, EXTERNAL TRIP parameter is set to ON. If the Level 2 PROTECTION
block, EXTERNAL TRIP parameter is programmed “ON”, make connections as
shown in Figure 3-7.
2.
The Local Enable Opto Input at J1B-8 is active if the Level 2 PROTECTION
block, LOCAL INP ENABLE parameter is set to ON. If the Level 2
PROTECTION block, LOCAL INP ENABLE parameter is programmed “ON”,
make connections as shown in Figure 3-7.
The ST
OP key can operate in two ways:
S Press ST
S Press ST
AD. In this mode, only two Opto inputs can be active. Both analog
rip Opto Input at J1B-16 is active if the Level 2 PROTECTION
OP key one time to brake or coast to stop.
OP key two times to disable control.
TING MODE
3-12
Installation
MN1230
Section 1
General Information
Figure 3-7 Keypad Mode Connection Diagram
J1A
ANALOG GND
No
Connection
ANALOG OUT 1
Note 1
Notes:
1. Refer to Analog Outputs description in this section.
2. Refer to Opto Isolated Outputs description in this
section.
ANALOG OUT 2
1
2
3
4
5
6
7
Refer
to Figure 3-17
Customer
Supplied
+24VDC Source
GND
V
ext
ext
Note 2
OUT 1
OUT 2
OUT 3
OUT 4
ENABLE
No
Connection
EXTERNAL TRIP
CREF
OUT 1–
OUT 1+
OUT 2–
OUT 2+
OUT 3–
OUT 3+
OUT 4–
OUT 4+
N.C.
N.C.
J1B
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
J1B-8 CLOSED allows current to flow in the motor.
OPEN disables the control and motor coasts to a stop (if Level 2 Protection block,
LOCAL ENABLE INP is set to ON). This input is optional.
J1B-16 OPEN causes an external trip to be received by control. The control will disable and
display External Trip when programmed “ON”. If J1B-16 is connected, you must set
Level 2 Protection block, External Trip to “ON” to recognize the J1B-16 input.
MN1230
Installation
3-13
Section 1
General Information
Standard Run 3 Wire Mode
In
standard run mode, the control is operated by the Opto Isolated inputs at J1B-8
through J1B-16 and the analog command input J1A pins 1, 2 and 3 (5KW pot, 0-5VDC or
0-10VDC). J1A-4 and J1A-5 can be used as the input (0-5VDC, 0-10VDC or 4-20mA).
The Opto inputs can be switches as shown in Figure 3-8 or logic signals from another
device. The External T
Level 2 PROTECTION block, EXTERNAL TRIP parameter is set to ON.
The motor speed command may be one of the following:
Preset Speed (J1B–14)
Command Input (Potentiometer
Dif
ferential analog input (±5VDC, ±10VDC or 4-20mA)
Make control connections as shown in Figure 3-8.
rip Opto Input at J1B-16 is active if connected as shown and the
, 0-5VDC or 0-10VDC)
3-14
Installation
MN1230
Section 1
General Information
Figure 3-8 Standard Run 3-Wire Mode Connection Diagram
J1A
ANALOG GND
5kW Command Pot
Note 1
Note 2
Notes:
1. Refer to Analog Inputs description in this section.
Note: JP1 must be properly set for either voltage or current
operation. Refer to Figure 3-16 for jumper information.
2. Refer to Analog Outputs description in this section.
3. Refer to Opto Isolated Outputs description in this section.
ANALOG INPUT 1
POT REFERENCE
ANALOG INPUT 2+
ANALOG INPUT 2–
ANALOG OUT 1
ANALOG OUT 2
1
2
3
4
5
6
7
Refer
to Figure 3-17
+24VDC Source
Both CLOSED= Forward
Customer
Supplied
GND
V
ext
ext
Note 3
FORWARD ENABLE
REVERSE ENABLE
Closed=JOG SPEED
ACC/DEC/“S” SELECT
PRESET SPEED #1
FAULT RESET
EXTERNAL TRIP
OUT 1
OUT 2
OUT 3
OUT 4
ENABLE
STOP
N.C.
N.C.
CREF
OUT 1–
OUT 1+
OUT 2–
OUT 2+
OUT 3–
OUT 3+
OUT 4–
OUT 4+
J1B
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
J1B-8 CLOSED allows current to flow in the motor and produce torque.
OPEN disables the control and motor coasts to a stop.
J1B-9 Momentary CLOSED starts motor operation in the Forward direction. In JOG mode
(J1-12 CLOSED), continuous CLOSED jogs motor in the Forward direction.
J1B-10 Momentary CLOSED starts motor operation in the Reverse direction. In JOG mode
(J1-12 CLOSED), CONTINUOUS closed JOGS motor in the Reverse direction.
J1B-11 When OPEN control removes power from motor and disables. Coasts or brakes to stop
depending on Keypad Stop Mode parameter setting.
J1B-12 CLOSED places control in JOG mode, Forward and Reverse run are used to jog the
motor.
J1B-13 CLOSED selects group 2.
OPEN selects ACC / DEC / S-CURVE group 1.
J1B-14 CLOSED selects preset speed #1.
OPEN allows speed command from Analog input #1 or #2.
J1B-15 CLOSED to reset fault condition.
OPEN to run,
J1B-16 OPEN causes an external trip to be received by control. The control will disable and
display External Trip when programmed “ON”. If J1B-16 is connected, you must set
Level 2 Protection block, External Trip to “ON” to recognize the J1B-16 input.
MN1230
Installation
3-15
Section 1
General Information
15 Speed 2-Wire Mode
Table 3-5 Switch Truth Table for 15 Speed, 2 Wire Control Mode
In this mode, 15 preset motor speeds are stored during setup and selected during
operation. Switch T
ruth T
able is defined in T
able 3-5.
Operation in the 15 Speed 2-Wire mode is controlled by the Opto Isolated inputs at
J1B-1
1 through J1B-15. The Opto inputs can be switches as shown in Figure 3-9 or logic
signals from another device. The External T
rip Opto Input at J1B-16 is active if
connected as shown and the Level 2 PROTECTION block, EXTERNAL TRIP parameter
is set to ON.
Switched inputs at J1B-1
provide Fault Reset as defined in T
Function J1B-11 J1B-12 J1B-13 J1B-14
Preset 1 Open Open Open Open
Preset 2 Closed Open Open Open
Preset 3 Open Closed Open Open
Preset 4 Closed Closed Open Open
Preset 5 Open Open Closed Open
Preset 6 Closed Open Closed Open
Preset 7 Open Closed Closed Open
Preset 8 Closed Closed Closed Open
Preset 9 Open Open Open Closed
Preset 10 Closed Open Open Closed
Preset 11 Open Closed Open Closed
Preset 12 Closed Closed Open Closed
Preset 13 Open Open Closed Closed
Preset 14 Closed Open Closed Closed
Preset 15 Open Closed Closed Closed
Fault Reset Closed Closed Closed Closed
1 through J1B-14 allow selection of 15 preset speeds and
able 3-5.
3-16
Installation
MN1230
Section 1
General Information
Figure 3-9 15 Speed 2-Wire Mode Connection Diagram
ANALOG GND
No
Connection
ANALOG OUT 1
Note 1
Notes:
1. Refer
2.
to Analog Outputs description in this section.
Refer to Opto Isolated Outputs description in this
section.
ANALOG OUT 2
J1A
1
2
Both CLOSED= Forward
3
4
5
6
7
Both OPEN = Stop
All CLOSED= Fault
Refer to Figure 3-17
Customer
Supplied
+24VDC Source
Reset
GND
V
ext
ext
Note 2
FORWARD ENABLE
REVERSE ENABLE
SWITCH 1
SWITCH 2
SWITCH 3
SWITCH 4
ACC/DEC/“S” SELECT
EXTERNAL TRIP
OUT 1
OUT 2
OUT 3
OUT 4
ENABLE
N.C.
N.C.
CREF
OUT 1–
OUT 1+
OUT 2–
OUT 2+
OUT 3–
OUT 3+
OUT 4–
OUT 4+
J1B
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
J1B-8 CLOSED allows current to flow in the motor and produce torque.
OPEN disables the control & motor coasts to a stop.
J1B-9 CLOSED operates the motor in the Forward direction.
OPEN coasts brakes to stop depending on Keypad Stop mode parameter setting.
J1B-10 CLOSED operates motor in the Reverse direction.
OPEN coasts or brakes to stop depending on Keypad Stop mode parameter setting.
J1B-11 to 14 Selects programmed preset speeds as defined in Table 3-5.
J1B-15 Selects ACC/DEC group. CLOSED selects group 2. OPEN selects group 1.
J1B-16 OPEN causes an external trip to be received by control. The control will disable and
display External Trip when programmed “ON”. If J1B-16 is connected, you must set
Level 2 Protection block, External Trip to “ON” to recognize the J1B-16 input.
MN1230
Installation
3-17
Section
1
General Information
2 Wire Multi INP Control Mode
The Opto inputs can be switches as shown in Figure 3-10 or logic signals from another
device. The External T
Level 2 PROTECTION block, EXTERNAL TRIP parameter is set to ON.
J1B-8 CLOSED allows current to flow in the motor and produce torque.
J1B-9 CLOSED to start motor operation in the Forward direction.
J1B-10 CLOSED to start motor operation in the Reverse direction.
J1B-11 CLOSED selects Analog Input #1.
Note: If Level 1 Input block, Command Select parameter is set to “Potentiometer”, then
J1B-12 CLOSED selects Start/Stop and Reset commands from the terminal strip.
J1B-13 CLOSED selects terminal strip speed source (Level 1 Input block, Command Select).
Note: When changing from keypad to terminal strip (J1B-12 or 13) the motor speed and
J1B-14 OPEN selects Preset Speed #1 regardless of the Speed Command input (J1B-13).
J1B-15 OPEN selects Preset Speed #2 regardless of the Speed Command input (J1B-13).
Note: If J1B-14 and 15 are both OPEN, Preset Speed #1 is selected.
J1B-16 OPEN causes an External Trip to be received by the control (when programmed to
J1B-19 Jumper to J1B-18 (+24VDC) for “Active Low” operation of input signals at J1B-8 to 16.
rip Opto Input at J1B-16 is active if connected as shown and the
OPEN disables the control & motor coasts to a stop.
OPEN to initiate a stop command.
OPEN to initiate a stop command.
OPEN selects the value of the Level 1 Input block, Command Select parameter.
Analog Input #1 is always selected.
OPEN selects Start/Stop and Reset commands from keypad.
OPEN selects speed command from Keypad.
direction will remain the same after the change.
(FIRESTAT).
(FREEZESTAT).
“ON”). When this occurs, the control disables and an external trip error is displayed on
the keypad display (also logged into the error log).
If J1B-16 is connected, you must set Level 2 Protection block, External Trip to “ON” to
recognize the J1B-16 input.
J1B-17 is then used as switch common.
3-18 Installation
MN1230
Section
1
General Information
Figure 3-10 2 Wire Multi INP Mode Connection Diagram
J1A
ANALOG GND
Note 1
Note 1
Note 2
5kW
Command Pot
or 0-10VDC
±5VDC, ±10VDC
or 4-20mA
Programmable
Analog Outputs.
ANALOG INPUT 1
POT REFERENCE
ANALOG INPUT +2
ANALOG INPUT –2
ANALOG OUT 1
ANALOG OUT 2
Refer
Notes:
1. Refer to Analog Inputs description in this section.
Note: JP1 must be properly set for either voltage or current
operation. Refer to Figure 3-16 for jumper information.
2. Refer to Analog Outputs description in this section.
3. Refer to Opto Isolated Outputs description in this section.
1
2
3
4
5
6
7
to Figure 3-17.
Customer
Supplied
+24VDC Source
Both Closed=
Fault Reset
GND
V
ext
ext
Note 3
FORWARD RUN
REVERSE RUN
ANALOG
OUT 1
OUT 2
OUT 3
OUT 4
INPUT SELECT
RUN COMMAND
SPEED COMMAND
PRESET SPEED #1
PRESET SPEED #2
EXTERNAL TRIP
ENABLE
N.C.
N.C.
CREF
OUT 1–
OUT 1+
OUT 2–
OUT 2+
OUT 3–
OUT 3+
OUT 4–
OUT 4+
J1B
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
MN1230
Installation 3-19
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