Balboa Water Group Titan Bath Control User Manual

TitanTM Bath Control Installation and User Guide for Balboa Generic Configurations
42135 E
42135F
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
1
Introduction
INTELLECTUAL PROPERTY ADVISEMENT
All Intellectual property, as defined below, owned by or which is otherwise the property of Balboa Water Group or its respective suppliers relating to the Balboa Water Group Titan Bath Control System including but not limited to, accessories, parts, or software relating there to (the “System”), is proprietary to Balboa Water Group and protected under federal laws, state laws, and international treaty provisions. Intellectual Property includes, but is not limited to, inventions (patentable or unpatentable), patents, trade secrets, copyrights, software, computer programs, and related documentation, and other works of authorship. You may not infringe or otherwise violate the rights secured by the Intellectual Property. Moreover, you agree that you will not (and will not attempt to) modify, prepare derivative works of, reverse engineer, decompile, disassemble, or otherwise attempt to create source code from the software. No title to or ownership in the Intellectual Property is transferred to you. All applicable rights of the Intellectual Property shall remain with Balboa Water Group and its suppliers.
WARNINGS: DANGER! RISK OF ELECTRIC SHOCK!
• All electrical work must be performed by a qualified electrician and must conform to all national, state, and local codes.
• Before making any electrical connections, make certain that the Main Power breaker from the house breaker box has been turned off.
• Do not attempt service of this control system. Contact your dealer or service organization for assistance.
• Do not permit any electric appliance, such as a light, telephone, radio, or television within 5* (1.5m) of a pool or spa.
• Follow all owner’s manual power connection instructions.
• Installation must be performed by a licensed electrician and
all grounding connections must be properly installed.
• No user serviceable parts.
• Water temperature in excess of 38˚C may be injurious to
your health.
• Disconnect the electrical power before servicing.
• Keep access door closed
• To ensure continued protection against shock hazard, use
only identical replacement parts when servicing.
END USER WARNING
This Installation Manual is provided solely to aid qualified spa service technicians in installing spas with control systems manufactured by Balboa Water Group. Balboa controls have absolutely no end user serviceable parts. Balboa Water Group does not authorize attempts by the spa owner/user to repair or service any Balboa products. Non-qualified users should never open or remove covers, as this will expose dangerous voltage points and other dangerous risks. Please contact your dealer or authorized repair center for service.
© 2013 Balboa Water Group
2
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
7/14/14
Table of Contents
Introduction to the Titan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Organization of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
A Few Things to Consider Before Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Titan Bath Control Behavioral Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Bath Control Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Titan Bath Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Variable Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Primary Valve Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Bath Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cables and Display Trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Cable Assembly Diagrams: Adapters and Splitters . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Common Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Sample 120V Bath Configuration with a Primary Valve Control Box . . . . . . . . . . . . . . . . . .14
Sample EU (230V) Bath Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Skeletal View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Cables & LED Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Blower & Air Hose Routing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Component Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Installation Instructions for the Titan 6 Button Panel . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Installation of Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Installation of Conductive Water Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Multiple Solenoid Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Consistency in Valve to Jet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Solenoid and Wiring Set-up, Balboa Configuration No. 40 . . . . . . . . . . . . . . . . . . . . . . . . .26
Creating a Configuration 40 Bath System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Bath Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Installing Multiple Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Codes, Abbreviations, and Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Using Bath Button Code Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
System Timer Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Light Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Pump Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Blower Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Valve Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
42135F
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
3
Bath Control Configuration Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Generic BWG 6-button panel - P/N 90010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Generic BWG 2-button panel - P/N 90011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Generic BWG 4-button panel w/User - P/N 90012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Generic BWG 4-button panel w/two valves - P/N 90022 . . . . . . . . . . . . . . . . . . . . . . . . . .37
Generic BWG 4-button panel w/up-down - P/N 90013 . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Bath Button Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Configuring the 6 Button Bath Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Configuring the 2 Button Bath Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Configuring the 4 Button Bath Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Bath Control User Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6 Button Bath Control User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
2 Button Bath Control User Guide - Therapy, Light/Aux . . . . . . . . . . . . . . . . . . . . . . . . . .43
4 Button Bath Control User Guide - Blower, Light, Speed Buttons . . . . . . . . . . . . . . . . . . . . . .45
4 Button Bath Control User Guide - Blower, Light, User Favorite . . . . . . . . . . . . . . . . . . . . . .47
4 Button Bath Control User Guide - Therapy, Options . . . . . . . . . . . . . . . . . . . . . . . . . . .49
4 Button Bath Control User Guide - Therapy, Option, Speed Buttons . . . . . . . . . . . . . . . . . . . . .51
4 Button Bath Control User Guide - Therapy, Options, User Favorite . . . . . . . . . . . . . . . . . . . . .53
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2 & 6 Button Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
4 Button Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
6 Button Bath Panel Cut Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Index of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
7/14/14
Introduction to the Titan
This manual describes Balboa Water Group’s Titan bath controls, equipment, and how to configure and install those controls using Balboa's Configuration Tables.
Although sometimes described as a Titan “system,” Titan’s bath configurations are created from its many components that can be mixed and matched to provide a wide variety of functionality. A Titan system can be as interpreted to mean any one of many functioning configurations of Balboa’s Titan bath components.
ORGANIZATION OF THIS MANUAL
The manual is separated into the following sections:
• The Titan Bath Components: Provides an overview of all parts associated with Titan Bath products, and provides a brief description, part number, and function of the part.
• Common Configurations: Illustrates basic placement of Titan components.
• Component Installation: Describes and illustrates installation of important electronic components such as the bath panel, sensors, and solenoids.
• Creating a Configuration 40 Bath System: The Titan bath collection has the flexibility to allow equipment to be assembled in many ways. This section illustrates a common configuration with diagrams and explains how it's put together.
• Codes, Abbreviations, and Terms: Provides an introduction to what "codes" are, and explanations of related terms and abbreviations that help with configuration tables.
• Bath Control Configuration Tables: A cross reference of equipment installed.
• Bath Button Panel Configuration: The process of inputting a configuration number into the panel.
• Bath Control User Guides: Two and six button user guides provide instructions to operate all equipment configurations. Because of their design, four button bath panel user guides are more specialized and have user specific functions. Each user guide have their unique document number and revision letter, front and back. Each user guide can be printed separately as a single, two sided page. When printed, the user guides do not show page numbers.
A FEW THINGS TO CONSIDER BEFORE GETTING STARTED
• Each control box accepts any control panel.
• Each control box accepts water and temp sensors (both are
highly recommended).
• Each control box controls either a single or variable speed pump or blower.
• For lights, a Variable Speed Control (VSC) is required.
• To have control over pulsating jets, pillow, or related
equipment, a Primary Valve Control (PVC ) is required.
• Only one blower may be assigned per system.
• Titan parts and accessories can be found on either sites:
a) http://www.balboawatergroup.com/ b) http://balboadirect.com/
COMPONENT INSTALLATION SECTION
Only installation of major components is described herein. It is assumed that items such as using, wiring, and routing of Amp connectors, cables, hoses, for example, are common installation procedures of bath manufacturing and will not be discussed here. Installation of air manifolds, fluid dynamics such as circulation, flow rates, water pressure, and the number and size of jets in relation to pumps is beyond the scope of this manual.
42135F
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
5
Titan Bath Control Behavioral Specs
TITAN BATH CONTROLS SUPPORT 3 PANELS:
• 6-button LED lit icons, and 3-digit LED message display
• 4-button with 4 point LEDs
• 2-button with 3-digit LED message display
6 AND 2 BUTTON PANELS
On the 6-button panel, button icon LEDs change in brightness. Under normal operation, a bright button indicates the function is on. A dim button indicates the function is available but not on. A blank button indicates the function is not available. Exceptions in brightness will occur as when powering up, or when selecting a Configuration.
Off function: If the pump is running and pump-related equipment like waterfall and/or pillow is running, then turning off the pump turns the related equipment off also.
4 BUTTON PANEL
On the 4-button panel, the 4 point LEDs can indicate Error, On state, Water Present, and User Preset. When there is an error, the Error light will indicate such, while the other 3 LEDs will indicate the error number in binary code. At power up, all 4 LEDs will briefly display the configuration number in binary code.
SENSORS
It is highly recommended to install a water level sensor. The sensor affects the pump and blower purge. If there is no water sensor, the pump can run any time, even when the water level falls below acceptable levels for safe pump operation. When there is a water sensor, the pump can only run when there is water detected. The water temp sensor also cuts off if the water temperature goes beyond 111 d e gree s.
TEMPERATURE AND TIMER DISPLAY
On panels with 3-digit displays, the user can select whether to show the water equipment timer, the temperature, or both alternating.
The temperature will be displayed in 0.5 steps in C, and full steps in F. No degree symbol will be shown. The timer value will be displayed as 2 digits preceded by the letter “t”. If no temperature sensor is present, only the timer value will be displayed. The temperature sensor is usable at all times.
The panel will be able to communicate bidirectionally with any module(s) it is connected to. Each module will acknowledge its working state and report any errors it can determine. In the case of an error, an error code will display.
Off function: If the pump is running and pump-related equipment like waterfall and/or pillow is running, turning off the pump turns the related equipment off at the same time.
SYSTEM TIMER
The System Timer is started any time any water equipment is turned on. The System Timer defaults to 20 minutes; the user can change this, in User Preferences mode.
USER BUTTON
• Until you program it, the User button functions as an “all off” button. In other words, the default User Preset turns all equipment off.
• Pressing and holding the User button memorizes the current state of all equipment as a User Preset. Pressing (but not holding) the User button recalls the last-memorized User Preset.
• If it’s programmed as a user button and you want to return it to an “all off” button again, turn everything off and re-save.
BUTTONS WITH TWO OPTIONS
A user guide may designate a bath button panel as having a dual function, “Light/Aux” for example on the two button panel. Depending on the equipment installed, the button configuration must be inputted according to the equipment shown on the configuration table (as a pillow, for example). In this case, AUX would designate the function for the pillow.
6
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
7/14/14
Bath Control Information
90010 6-BUTTON BATH CONTROL
LED Display
• Shows config. & software at start-up
• Time remaining
• Pump Speed
• Pulse Mode
• Blower Rolling
• Pulse Pattern
• Error and Diagnostic Codes
Pump
Turns pump on/off Press & hold to change speeds Press twice to start wave mode
BLOWER
Press & hold alters speed Allows for a “purge” cycle
USER BUTTON
DISPLAY MESSAGE FORMATS
37.5
Con
t29
sp6
Numbers appear in Fahrenheit or Celsius depending on Preferences.
CON. Allow for entry into the Configuration Settings.
T refers to the time in seconds left remaining in the therapy session.
SP refers to speed. SP1, for example, indicates the lowest speed.
6-BUTTON BATH CONTROL
Therapy | Light | Blower | Massage | User | Massage
MASSAGE BUTTON
Change speed (back jet/pillow)
LIGHT BUTTON
Can be controlled independently of all other features
MASSAGE BUTTON
Change speed (back jet/pillow)
pul
rol
PT3
PUL refers to Pulse Mode (Blower only).
ROL Rolling means that over several seconds the blower or pump reduces and then increases in speed. Then the cycle resumes.
“PT” refers to pattern of jets pulsating, whether synchronous or alternating. PT1 is the lowest speed pattern.
42135F
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
7
Titan Bath Components
Variable Speed Control
Part No. 90017 (90005 is similar)
• Panel
• 12V Light
• Water Level Sensor
• Temperature Sensor
J1 Mini DIN 8 Pin
(Panel)
J2 Mini DIN 6 Pin
(Water/Temp Sensors)
Primary Valve Control
Part No. 90018
• 5 Discrete paired output connectors for valves
• Panel
• 120V Light
• Water Level Sensor
• Temperature Sensor
J4 Mini DIN 6 Pin*
(Water/Temp Sensor)
J5 Mini DIN 8 Pin*
(Panel)
J3 Mini DIN 4 Pin
(12V Light)
Paired Valve Connectors
Part No. Bath Controls Dimensions
90017 Variable Speed Control 7-3/8” x 4-1/4” x 2-3/8” (Mounting holes 6-7/8” +/- 1/8”)
90018 Primary Valve Control 7-3/8” x 4-1/4” x 2-3/8” (Mounting holes 6-7/8” +/- 1/8”)
90005 System Expandable, Var. Sp. (Similar to 90017) 7-3/8” x 4-1/4” x 2-3/8” (Mounting holes 6-7/8” +/- 1/8”)
Connector
Component Function
J1 Variable Speed Control Panel Cable (8 Pin)
J2 Variable Speed Control Sensor Cable (6 Pin)
J3 Variable Speed Control Light Cable (4 Pin)
J4* Primary Valve Control Sensor Cable (6 Pin)*
J5* Primary Valve Control Panel Cable (8 Pin)*
Green Conn. Primary Valve Control 5 Discrete Paired Outputs
*Depending on the model revision, J4 & J5 may be reversed.
8
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
7/14/14
Bath Panels
Device or Valve
Valve
Pump or Blower
Up
Device or Valve
Down
Part No.: 90013 Overlay: 12013
Device or Valve
Down
Device or Valve
User
Pump or Blower
Valve
Device or Valve
Valve
Part No.: 90022 Overlay: 12983
Pump or Blower
Up
Device or Valve
Down
Part No.: 90013 Overlay: 12013
Part No. 90010
Pump or Blower
Pump or Blower
Up
Part No. 90011
102
Part No. 90013-01
Part No. 90016
Device or Valve
Part No. 90015
Device or Valve
Down
42135F
Part No. 90022
Pump or Blower
Valve Valve
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Device or Valve
Pump or Blower
Valve User
Part No. 90012
Device or Valve
9
Cables and Display Trims
Part No. 25569 Cable Bath 8 Pin Mini DIN 6 Ft
Part No. 99642-CW
Display Trim Round
Part No. 25750 Light Adapter Cable 4 Pin DIN
Part No. 25748 Splitter Cable Control Box
Part No. 99757
6 Button Display Trim
Part No. 99755
6 Button Display Trim
10
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
7/14/14
Parts Cross Reference
Part No. System Bath Panels
90010 Panel Bath 6 Button O/L 12015
90011 Panel Bath 2 Button O/L 12012
90012 Panel Bath 4 Button O/L 12014
90013-01 Panel Bath 4 Button O/L 12013
90022 Panel Bath 4 Button O/L 12983
Part No. System Bath Panels
90010 Panel Bath 6 Button O/L 12015
90011 Panel Bath 2 Button O/L 12012
90012 Panel Bath 4 Button O/L 12014
90013-01 Panel Bath 4 Button O/L 12013
90022 Panel Bath 4 Button O/L 12983
BATH PANELS, CABLES & ADAPTERS (ALPHABETICALLY)
Part No. Material Description Overall Length Cable Type
25652 4-Pin Mini DIN Male to Lamp holder Cable Assembly 22 AWG, 8 Foot Length 4 Pin DIN
59007-V 7 LED Bulb Cluster w/Light Pro (Chromatherapy)
8141-6320 Blower 600W HTR 1HP w/Control 115V
25670 Cable 4 Pin DIN to JUDCO 8ft 10 Foot Length 4 Pin DIN
25751 Cable 6 Pin DIN for Water Level 12 Inch Length 6 Pin DIN
25569 Cable Bath 8 Pin Mini Din 6ft 6 Foot Length 8 Pin DIN
25404 Cable Water Detection Conductive 6 Ft 6 Foot Length
99757-AL Display Trim, 6 Button, Almond
99757-BC Display Trim, 6 Button, Biscuit
99757-WH Display Trim, 6 Button, White
99642-CW Display Trim, Round
25099 Extendable Bulb Holder EFX
25750 Light Adapter Cable 4 Pin DIN 6 inch Length 4 Pin DIN
32016 Sensor Assy Kit, 24in (Dia. 1/4in), (M7 Temperature) 24 Inch Length
99749 Set (2 Ea) of Conductive Screw
25748 Splitter Cable Control Box 9-1/2 Foot Length Overall Approx.)
25749 Splitter Cable Remote Control 6 Foot Length
42135F
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
11
Cable Assembly Diagrams: Adapters and Splitters
DIN Cables and Splitters
6’ Length
Standard DIN Cable for Control Box or Blower Setup
Material No. 25569
6’ Length to “Y”
8 Pin DIN
Splitter Cable for Control Box and Blower Setup
Material No. 25748
Solenoid Cable Assembly Material No. 25670
10’ Length
3’ Length to “Y”
1’ Length to “Y”
8 Pin DIN
With 5 Volts
8 Pin DIN
(Control Box)
Without 5 Volts
8 Pin DIN (Blower)
12
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
7/14/14
DIN Modules and Adapters
22 AWG 8’ Length
4-Pin Mini DIN Male to Lampholder Cable Assembly
4-Pin DIN Spa Light Adapter
Extendable Bulb Holder EFX
6-Pin DIN Water Temperature & Level Sensor Material No. 25751
Material No. 25652
6 Inch Length
Material No. 25750
8 Foot Length
Material No. 25099
12’ inch Length
20 Gauge
42135F
Material No. 32016
Sensor Assy Kit (1/4” dia.)
24” Length (with nut)
6’ Length Water Level Sensor Material No. 25404
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
13
Common Configurations
Sample 120V Bath Configuration with a Primary Valve Control Box
Part No. 90018
Primary Valve Bath Control
Part No. 32016
Sensor Assy Kit
(24in, 1/4in dia.)
Part No. 25404
Cable Water Detection
Conductive 6 Ft
Part No. 8141-6320
Blower 600W HTR 1HP
w/Control 115V
120V
To Solenoids
Temperature and
Water Level Sensor
Part No. 90010
6 Button Panel
IR Connection
by placing Control
Boxes side by side
14
Blower or Pump
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
7/14/14
Sample EU (230V) Bath Configuration
IR Connection
by placing Control
Boxes side by side
42135F
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
15
Balboa - Your Single Source Solution
Skeletal View
Hydromassage Jets
Fittings and Tubing
Manifold
Balboa’s product line
Control Panel
Air Control
Blower
Electronic Controls
Air Button
Air Massage Jets
16
Lights
Bath Pump
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Suction and Drain
7/14/14
Installation and Configurations - Solenoids
(2) One Inlet, Three Outlet Solenoids
Solenoid Filter Tee
Pump
Manifold
42135F
One Inlet, Two Solenoids
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
17
Blower & Air Hose RoutingCables & LED Light
Part No. 25099
Extendable Bulb Holder EFX
Part No. 59007-V 7 LED Bulb Cluster w/Light Pro
BLOWER PLUMBING
WITH MANIFOLD LINES
18
Part No. B-80335WH
Blower 1InSpg C/V Housing
with Part No. 92152 Union-Std Nut
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
Part No. 8141-6320 Blower 600W HTR 1HP w/Control 115V
7/14/14
Component Installation
INSTALLATION OVERVIEW
Before you begin putting together your bath system, it’s a good idea to have in mind a layout of where the bath components are to be installed. A skeletal illustration of installed bath components is found in the preceding pages.
An important consideration is the location of the topside bath button control in relation to other equipment. Do not mount equipment directly under the control panel mounting location in order to avoid any potential for water to drip directly onto the equipment. Create a drip-loop in the control panel wires to help prevent any water traveling down those wires that may drip onto the equipment.
All three panels use 8-pin DIN connectors. The 8-pin DIN connector cables plug into any control box. If two control boxes are used, the panel cable can be plugged into either control box. If three control boxes are used, the panel cable must be plugged into the middle control box.
The control boxes can be paired together and will communicate with each other via IR signals without external connecting wires or external dipswitch settings. You can have two of the same type of control boxes (two variable speed boxes controlling the bath). It is important, however, to place the control boxes side by side as close as possible to have the control boxes communicate properly
INSTALLING CONTROL BOXES, PUMPS, AND BLOWER
When mounting pumps, blowers, and control boxes, they must be mounted securely because of vibration and start & stop cycles.
CONTROL BOXES
The panel can be plugged into any of the control boxes. If three boxes are used, the panel must be plugged into the central control box. All functions will work providing the following criteria is observed:
1. The control boxes must be placed side by side.
2. The control boxes must be aligned next to each other.)
3. The panel is configured for the equipment used.
4. Be sure that the sides facing each other are not obstructed, i.e., papers, stickers, etc. If obstructed, the IR link will not communicate.
5. Two of the same control boxes can be used together. In other words, it’s all right to have two 90017 control boxes controlling your bath, excluding other types of control boxes. Or, two 90018 boxes can be used together excluding 90017 boxes. And so on.
6. The connectors of the boxes must face in the same direction (DIN pin connectors facing all one way; power cords facing all one way).
42135F
Top View of Two Control Boxes
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
19
Installation Instructions for the Titan 6 Button Panel
Titan 6 Button Bath Panel Cut Out Pattern _062512
Material and Tools Needed: a) Masking tape b) Power drill with 3/8” drill bit c) Jig saw
Installation Note: Be sure that the panel will not be
submerged in the water once the tub is filled.
1. Find an appropriate location to install the topside panel.
The surface should be clean and flat so that the adhesive on the back of the panel will adhere well. Make sure the cable length will reach the controller(s). Also, make sure the panel is positioned for easy viewing by the spa user.
2. Take into consideration all of the equipment that will be
installed onto the bath system. Anticipate how long each cord is to the equipment installed, that is, from the panel, to the control box, to the pump, or blower, etc.
3. Once an area has been found for the bath panel, apply a
layer or two of masking tape over the area that will be cut out. The tape will protect the bath surface from getting marred by the jig saw.
4. After applying the tape, measure a rectangle as shown
in the illustration. When finished, the hole cut-out will be 1-3/8” x 4-1/4”.
Top view, bath
4 - 1/4”
6.375”
Titan 6 button bath panel cut-out template
A full size diagram for printing is located at the
back of this manual.
20
Manufactur ed under one or more of these pat ents. U.S. Patents: 533294 4, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976 052, 6965815, 703034 3, 7,417,
834 b2, Canadian Patent: 2342614, Australian p atent: 2373248 other patent s both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
1 - 3/8”
2.375”
7/14/14
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