Balboa Water Group Plug N' Click Heater On An Older Spa System User Manual
Remove Heater Straps & Install Plug N’ Click Heater
PARTS AND TOOLS YOU NEED
– 3/8” (9.5mm) torque wrench
– 3/8” (9.5mm) open end wrench
– 3/8” (9.5mm) nut driver
– Flat-head and Phillips screwdriver
– Heater Adapter Cable (25696)
– Replacement Balboa Heater
– Nyogel 760G (36308) and a stick
– Loctite Glue
WARNING!
Please contact an electrician or your local electrical company when
connecting any spa electrical components. DO NOT OPEN THE SPA
SYSTEM AND ATTEMPT TO CONNECT THE CABLE CONNECTORS
YOURSELF. The high electrical voltage will harm or kill you.
Nyogel 760G and a stick (36308)
Heater adapter cable (25696)
Loctite Glue
Balboa Heater
STEP 1 OPEN THE SYSTEM BOX
– Turn off power to the system.
– Using a Phillips screwdriver unscrew the
2 screws on top of the enclosure and open the cover.
STEP 3 REMOVE THE 2 HEATER SENSORS
STEP 2 REMOVE NUTS ON CIRCUIT BOARD
– Use a 3/8” (9.5mm) nut drive to remove the
2 nuts on the circuit board holding the heater
copper straps to the system.
STEP 4 REMOVE NUTS ON HEATER
– Locate the 2 sensors holder on the circuit board.
– Remove the 2 heater sensors by depressing the
clip and gently pulling on the wire to remove
each sensor cable.
– Remove the 2 heater nuts with a 3/8” (9.5mm)
wrench.
– Remove heater from system.
STEP 5 INSTALL HEATER CABLES AND TORQUE TO MANUFACTURE SPECIFICATION
Apply Loctite Here
Note: Torque specifications shown above.
– Attach the Heater Adapter Cable (25696) onto the circuit board (where the copper straps were attached).
– Use a torque wrench to tighten the 2 nuts to manufacture specification. Example the system above shows the
specification as 30-35 lb inch. Then, add 1 drop of Loctite to each nut to seal.
STEP 6 INSTALL NEW HEATER AND TIGHTEN THE 2 NUTS
– Place your new heater into the heater rack. Insert the
2 heater sensors and tighten the 2 heater nuts.
STEP 7 APPLY NYOGEL &
PLUG N’ CLICK
Applying NYOGEL
Here
– Use a flat stick apply NYOGEL 760G to all 3 sides of the heater power male
and female terminals.
– Plug N’ Click the 2 cables. Place the cover back on and tighten the 2 screws.
Cable 25696
CLICK
Apply NYOGEL 760G here.
Cable 25263
PLUGNCLICK 06/24/2014
©2014 Balboa Water Group. Single Source Solution. All rights reserved.
1382 Bell Avenue | Tustin, CA 92780 | p 714.384.0384 | www.balboawater.com
We reserve the right to change technical data without further notice.
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