Balboa Water Group Ozone Wiring User Manual

WIRING AND INSTALLATION INSTRUCTIONS

Check Valve

Water Level
in Hot Tub

Air Inlet
(near power cord)

Power Cords

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Ozone Injector

Water
Flow

21545_A.pdf 02/06/2006

Possible 120V Wiring

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GWB

Wiring and Installation Instructions

Ozone by Balboa is the most reliable and flexible system
on the market. The unit can be easily adapted to operate
at 120 or 240 volts and with any of the required AMP
connector pin positions.

GR B

W

Possible 240V Wiring

Verify Ozone output connector wiring

by using a voltmeter.

CAUTION: Once the pins are installed, they cannot be
removed without a special tool. Be sure you are positive
about the wire positions before installing the connector.
Mis-wiring the unit will void its warranty.

Whenever possible, it is best to use the old ozone
generator as your guide for installing the connector on the
new Balboa ozonator. Be careful with the orientation of
the connector and notice the flat sides on the outer two
prongs. Generally black and white wires used on the old
unit will indicate 120V operation and Black and Red wires
will indicate 240V operation. Confirm this with markings on
the old unit and the wiring diagram inside the system box.
The wires are usually visible on the inside of the box and
can be used as a guide but should not be totally relied on
for voltage indication.

Another method is to measure the voltage from the ozone
output of the system with a voltmeter. This will require the
system to be on and the ozone output to be energized.
This will also require at least one pump to be running
and/or a filter cycle to be activated. Use a voltmeter to
determine if the ozone connector delivers 120 or 240V.

WARNING: High voltage would be present during this
operation. Use extreme caution, especially if the system
box is open.

NOTE: In order to extend the life of the Balboa Ozone
Generator, it is recommended that it only run when the
filtration pump is running. Bear in mind that the ozone
produced is only useful when this pump is running. If
the ozone wiring is designed to constantly run an ozone
generator, TURN THE SYSTEM POWER OFF AT THE
BREAKER and use the blue IDC connectors to wire the
ozone connector in the box to the filtration pump leads.
Use the wiring diagram in the system to verify these leads.
Be sure you wire the new Balboa Ozone Generator so it
uses the same voltage as the filtration pump.

It may be helpful to plug in the empty AMP connector to
the system ozone output before attaching the wires in
order to verify wire positions. Remove the empty connector
and install the pins as described below.

Installing the pins is simple. Just push them into the back
of the empty AMP connector and you will feel them “click”
into position. A slight tug is all that is needed to be sure
the terminal is seated.

For 240 volt installation: black (line), red (line),
open (no pin) green (ground), would be a typical order.

A 240 volt installation will not utilize the white wire.
Install that pin into the OPEN (no pin) position in the new
connector.

For 120 volt installation: black (line), open (no pin),
white (neutral), green (ground), would be a typical order.

A 120 volt installation will not utilize the red wire. Install
that pin into the OPEN (no pin) position in the new
connector.

The unit is now ready to connect to the system.