Bakers Pride Oven PHC23-AR12, PHC23-AR10 User Manual

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Innovative Foodservice Equipment Custom Designed for Performance, Service and Value.
INSTALLATION AND OPERATING
INSTRUCTIONS
Wall Mount/Under Counter
Proofer/Holding Cabinet
Models: PHC23-AR10 & PHC23-AR12
INTENDED FOR OTHER THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
UNIT MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
FOR YOUR SAFETY
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This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.
Phone: +1 Fax: +1 (214) 565-0976 Toll Free: +1 (800) 441-1601 Website: www.BevLes.com E-mail: sales@BevLes.com
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
(214) 421-7366
729 Third Avenue
Dallas, TX 75226
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P/N 780097 3/06
BevLes
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The takes pride in the design and quality of our products. When used as intended and
BevLes Company
with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it isimportant that you read and follow the instructions in this manual carefully.
Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instruction. If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department
BevLes Company, Inc., 729ThirdAvenue, Dallas, TX 75226
SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in its operation is fully trained and aware of all precautions. Accidents and problems can result by a failure to follow fundamental rules and precautions.
The following words and symbols, found in this manual, alert you to hazards to the operator, service personnel or the equipment. The wordsare defined as follows:
DANGER:
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WARNING:
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seriousinjuryordeath.
CAUTION:
moderateinjury orproduct orproperty damage.
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NOTICE:
eventhough notdangerous.
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Thissymbol warnsof imminenthazard whichmay result in serious injuryor death.
This symbol refers to a potential hazard or unsafe practice, which could result in
Thissymbol refers to a potential hazard or unsafe practice, whichmay result in minoror
This symbol refers to informationthat needs specialattention or mustbe fully understood
GENERAL INFORMATION
THIS MANUAL SHOULD BE RETAINED FOR FUTURE REFERENCE
CAUTION:
positioned so the general public can use the equipment make sure that cautions, warnings, and
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operating instructions are clearly posted near each unit so that anyone using the equipment will useit correctly and not injurethemselves or harm theequipment.
WARNING:
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andfrequency listedon the data plate. Connect only to single phaseas listedon the dataplate.
WARNING:
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nationalelectrical code and/or otherlocal electricalcodes.
These models are designed, built, and sold for commercial use. If these models are
Checkthe data plate on this unitbefore installation.Connect theunit only to the voltage
Electrical and grounding connections must comply with the applicable portions of the
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WARNING: This appliance must be serviced by an Authorized Service Technician only. Before cleaning or servicing the unit, disconnect device from electrical power supply and place a Tag Out-Lockout on the powerplug, indicating that youare working onthe circuit.
WARNING:
strongly recommend having a competent professionalinstall the equipment.A licensed electrician should make the electrical connections and connect power to the unit. Local codes should always
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be used when connecting these units to electrical power. In the absence of local codes, use the latestversion ofthe National Electrical Code.
WARNING:
codes, or in the absence of local codes, with the National Electrical code, ANSI/NFPA70, Latest Edition to protect the user from electrical shock. It requires a grounded system and a dedicated
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circuit, protected by a fuse or circuit breaker of proper size and rating. Canadian installation must complywith theCanadian ElectricalCode, CSAC22.2,as applicable.
Installper the spacing requirements listed in theinstallation section of this manual. We
This device should be safely and adequately grounded in accordance with local
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WARNING:
surface.
Never clean any electrical unit by immersing it in water. Turn off before cleaning
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WARNING:
installationandfrom there toan independentearth connection.
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NOTICE:
the absence of local codes, with the national electrical code ANSI/NFPA70- latest edition.
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Canadian installation must comply with CSA-STANDARD C.22.2 Number 0 M1982 General Requirements-CanadianElectrical CodePart II, 109-M1981-CommercialCookingAppliances.
WARNING: -
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equipment.
NOTICE:
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NOTICE:
Fire Protection Association, Inc. states in its NFPA96 latest edition that local codes are Authority Having Jurisdiction when it comes to requirement for installation of equipment. Therefore,
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installationshouldcomply withall local codes.
WARNING: -
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IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier. A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms. B) If concealed damage or loss is not apparent until after equipment is uncrated, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and packaging material.
An earthing cable must connect the appliance to all other units in the complete
The unit when installed,must be electrically grounded and comply with local codes, or in
SHOCK HAZARD
Thisproduct is intended for commercial useonly.Not forhousehold use.
Local codes regarding installation vary greatly from one area to another. The National
SHOCKHAZARD
De-energize all power to equipment before cleaning the
Donot open anypanels that require theuse of tools.
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Installation and start-up should be performed by a qualified installer who has thoroughly read, understands and follows these instructions.
TABLE OF CONTENTS
ITEM PAGE
Safety Precautions 2 General Information 2 Operating Instructions 4 Maintenance 4 Service 4 Warranty Information 4 Specifications 5 Wiring Diagram 5 Parts List & Exploded Views 6 Warranty 11
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OPERATING INSTRUCTIONS
I. Remove Lexan water pan cover.
2. Fill water pan to 3/4full (hot tap water is recommended when starting your proofingoperation).
3. Replace Lexan water pan cover.
4. Set thermostat (black knob) to desired proofing temperature (90° to 100°F is recommended as a starting position -increase or decrease as needed to best suit your product).
5. Set humidity control (white knob) to position #3. This can then be adjusted if necessary to suit your specific product.
6. Make certain that a standard 18" X 26" pan has been inserted as a drip pan in the runners on the
bottom (outside) of theproofer.
7. Push the lighted power switch to the ON position.Always turn the unit ON or OFF with this control.
NOTE:
It is recommended that humidity to be kept to the minimum level that is practical for your product. Excessive humidity with condensation on the walls and floor of the cabinet is not considered desirable. You should attempt to maintain the waterpan at a level of ½ full to ¾ full during operation.
MAINTENANCE
CLEANING
This product was designed and built for maximum sanitation. It is not self cleaning, so it should be cleaned frequently with soap and water.
NEVER USE STEEL WOOL OR CAUSTIC CLEANING COMPOUNDS
1. Make sure that the unit is turned off.
2. Unplug from electrical service.
3. Remove Lexan doors by lifting them upand pulling out the bottom edge first.
4. Remove pan supports from sides and center of cabinet, and then remove the two Lexan
water pan covers.
5. Clean inside of cabinet with soap and water. Clean clear Lexan water pan covers and
Lexan cabinet doors with soft sponge, soap and water. NEVER USE HARSH MATERIALS OR ABRASIVES FOR CLEANING LEXAN, thereby avoiding scratching.
6. Remove the 18" X 26" collector pan from underneath the cabinet and empty and clean as
needed.
We suggest that you clean the water pan at least once a month with a solution of white vinegar and hot water. Allow solution to remain in the water pan overnight. Use a soft cloth to wipe away any mineral buildup. Do not use any harsh cleaning solutions on this cast aluminum water pan. Do not scratch the inner surface of the pan as this will result in more rapid mineral buildup.
SERVICE
Phone the BevLes Company Manufacturing Facility for the name of the nearest authorized service representative in yourarea . (800) 441-1601. If replacement parts are ever required, only use parts that have been approved by the manufacturer.
WARRANTY INFORMATION
See Warranty on page 11. To determine if your cabinet is still covered by warranty, telephone the BevLes Manufacturing Facility at (800) 441-1601. Givethem the serial and model numbers which are located on the product identification plate at the right end of the control module.
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60.011
60.011
25.917
25.917
1.355
1.355
SPECIFICATIONS
14.982
14.982
5.806
5.806
2.769
2.769
23.135 2.181
23.135
28.085
28.085
2.181
18.889
18.889
WIRING DIAGRAM - WALL MOUNT/UNDER COUNTER PROOFER/HOLDING CABINET
PHC23-AR10 or 12
GRN
WHT
BLK
POWER SWITCH
15A
FAN
FAN
120V
120V
INFI NITE
SWITCH
HEATER COI L
500W, 120V
WATE R PAN
CALROD
400W, 120V
PILOT LIGHT
HIGH
TEMP
SENSOR
80° - 180°
THERMOSTAT
SENSOR
HEATER COI L
HIGH
TEMP
500W, 120V
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PARTS LIST & EXPLODED VIEWS
ITEM P/N
741522
1
741534
2
740921
3
741526
4
741542
5
741518
6
746504
7
741530
8
741538
9
741514
10
741546
11
746508
12
741612
13
741620
14
741624
15
741616
16
741558
17
741550
18
741554
19
741598
20
747365
21
741601
22 23
741602
24
746506
25
746507
26
741604
27
746505
28
741570
29
741574
30
741594
31
760400
32
741608
33
740945
34
741630
35
741504
36
741628
37
750868
38
750920
39
750924
40
750928
41
760396
42
741566
43
741562
44
720079
45
784348
46
782012
47
782088
48
782556
DESCRIPTION
BASE, OUTER SIDE, OUTER PANEL, SIDE, OUTER, RIGHT COVER, BASE, OUTER TOP, OUTER BACK, OUTER INNER BASE, LEFT INNER BASE, RIGHT SIDE, INNER BACK, INNER TOP. INNER SLIDE, DRIP PAN, LEFT SLIDE, DRIP PAN, RIGHT SUPPORT, CABINET SUPPORT, WALL, INNER SUPPORT, WALL MULLION, TOP MULLION, FRONT & REAR COVER, MULLION AIR DUCT, MOTOR AIR DUCT, MOTOR, LEFT AIR, DUCT, MOTOR SIDE,RR AIR, DUCT, MOTOR SIDE,FL AIR DUCT, MOTOR SIDE, RF AIR DUCT, MOTOR SIDE, RR MOTOR MOUNT, SIDE, RIGHT MOTOR MOUNT, SIDE, LEFT SUPPORT, WATER PAN EXTENSION, WATER PAN FRONT EXTENSION, WATER PAN SIDE COVER, WATER PAN BRACKET, HEATING ELEMENT CLIP, MTG, AIR DUCT AIR DUCT, SIDE AIR DUCT, CENTER SUPPORT, AIR DUCT, CENTER RUNNER, ANGLE SUPPORT, PAN, CENTER, BOTTOM DOOR TRACK, TOP DOOR TRACK, BOTTOM DOOR, POLYCARB, LEFT & RIGHT DOOR, EDGE, WITH HANDLE HOLES DOOR, EDGE ASSEMBLY, WATER PAN SET FAN,COOLING, 115V THERMOSTAT, 80° - 180° SWITCH, INFINTE SWITCH, ROCKER, 15A
QTY
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 2 2 8 2 2 4
16
4 1 1 2 2 2 1 2 1 1 1
ITEM P/N
49
782116
50
784056
51
784300
52
782208
53
782092
54
784130
55
782280
56
8967200
57
8967000
58
783032
59
784528
60
784124
61
8861000
62
781069
63
783012
64
770169
65
770709
66
8105800
67
8159000
68
8175900
69
8177800
70
8502500
71
8505300
72
8506600
73
8506200
74
8402900
75
8408300
76
8417100
77
770000
78
770076
79
8353400
80
782076
81
1037100
95
782222
82*
1023200
83*
770003
84*
784684
85*
784072
86*
783026
87*
784052
88*
783024
89*
8980400
90*
784721
91*
791136
92*
1501700
93*
791184
94*
780097
DESCRIPTION
LIGHT, INDICATOR, 125V THERMOMETER, 14" STEM
ELEMENT, COIL, 500W, 120V THERMOSTAT KNOB, INFINTE SWITCH KNOB, THERMOSTAT NUT, THERMOSTAT BUSHING, SNAP .5 HOLE NYLON BUSHING, SNAP HEYCO .5" I.D. OBSOLETE USE 1101500 BOLT, DRAIN, CANOPY HANDLE, DRAWER PULL LABEL, SERIAL NUMBER DECAL, FRONT PANEL BUTTON, UPRIGHT SCREW, SHT METAL, #10 X 1/2, Z SCREW, RD HD SL #8-32X2ZN SCREW, PH, 6-32x3/8, S/S SCREW, TR HD, 10-24x1/2, Z SCREW, 10-32 X 1/2 TR HD 10-32 X 3/4 TR HD #8 FLAT WASHER, S/S FLAT WASHER, SAE #10 WASHER, FLAT, #10, S/S WASHER, LOCK, INT, #10, Z NUT, HEX, 6-32 SS
#8-32 HEX NUT, KEPS, NI NUT, HEX, KEPS 10-32 RIVET, SOFT, 1/2 SHINY, 390/LB RIVET, 3/16 x 7/16, GR .125-.250 RIVET, POP 3/16 FLUSHBREAK POWER CORD 15A PICA 14-3 SEALING STRIP, 1/8x1/2 FITTING, 1/2NPT ADAPTER DUCT WRAP, 48' x 1.5" LAG BOLT, 1/4 x 1 1/2 CORD 36" - AXIAL FAN WIRE SET, 120V, WALL PRFR WIRE NUT, YEL WIRE NUT, ORANGE WIRE NUT, RED CLAMP 1/4" LOOP NYLON WHITE CLAMP 3/16" NYLON TIE, CABLE, 5 3/5 NYLON TIE, CABLE, 4" CARTON, WLPF MANUAL, PROOFER WALL MTG
*NOT SHOWN
QTY
1 1 2 2 1 1 1
10
1 1 1 2 1 1 4 4 4 4 4 4 6 4 4
10
4 4
4 10 74 10
230
1
2FT
1
22 SQFT
4
2
1
6
3
3
1
1
2
1
1
1
6
Page 7
DuctWrap8.63SqFt
DuctWrap3.25SqFt
2
2
1
Center Air Duct
Side Air Duct
9
9
2
23
23
1
Door
40
CABINET - EXPLODED VIEW
69
69
6
64
64
4
79
79
230
39
39
1
79
230
79
11
11
1
79
79
230
17
17
25
25
1
81
81
2FT
40
1
63
63
4
7
7 1
1
Door
19
19
2
Base
Side Air Duct
15
31
31
2
15
1
72
72
10
18
18
2
76
76
10
16
16
1
14
14
1
5
5
1
Center Air Duct
79
79
230
8
8
1
77
77
74
10
10
6
6
1
DuctWrap6.63SqFt
1
DuctWrap3.25SqFt
33
33
8
3
3
1
43
43
24
DOOR DETAIL
2
71
41
41
2
60
60
2
73
71
73
4
4
67
4
67
42
42
2
24
1
22
22
1
7
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BASE DETAIL, WATER PAN EXT. DETAIL & WATER PAN - EXPLODED VIEWS
BASE DETAIL
23
23
1
79
79
230
56
56
10
53
53
1
21
21
1
1
1
1
45
27
27
48
48
45
2
1
1
62
55
55
50
62
1
54
54
64
64
4
25
25
1
75
75
4
70
70
4
65
65
4
28
28
1
59
59
1
1
50
1
1
47
47
44
44
1
Water Pan Extension
18
18
2
26
26
1
57
57
1
22
22
1
1
20
20
1
1
49
49
1
58
58
24
24
1
4
4
1
WATER PAN
1
95
95
46
46
61
61
1
1
12
12
1
78
78
10
13
WATER PAN EXTENSION DETAIL
30
30
2
78
78
10
80
80
79
79
230
29
29
2
1
Element
400W, 120V
13
1
8
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CENTER AIR DUCT, MOTOR AIR DUCT & END AIR DUCT DETAILS - EXPLODED VIEWS
36
36
4
CENTER AIR DUCT DETAIL
35
35
2
77
77
77
74
37
MOTOR AIR DUCT DETAIL
68
32
79
51
38
72
20
76
END AIR DUCT DETAIL
9
9
2
33
33
8
77
77
74
34
37
77
77
74
66
52
74
38
9
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Notes:
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.
Model Number Serial Number Date Purchased
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BEVLES COMPANY LIMITED WARRANTY
729 Third Avenue * Dallas, TX 75226
Phone: +1 (214) 421-7366 Fax: +1 (214) 565-0976
1. Bevles warrants to the original purchaser that on the date the equipment is shipped (sold), it will be free of defects in materials or workmanship. Bevles will, at its discretion, repair or replace, during the warranty period printed below, any part that has a defect in material or workmanship that was present when the product shipped from Bevles, and which manifests itself during the warranty periodundernomal useand service.
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Parts:Two*yearsfromdateof originalshipmentfrom theBevles factory.
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Labor:One**year
* Air CirculationBlowerAssemblies (motors)and Power Switches shall be one year from dateof
originalshipment.
CalrodAirHeating Elementsshallbe threeyearsfrom dateof originalshipment.
fromdate of originalshipmentfrom theBevles factory.
** All electricalcomponents120 days
2. Bevles must be contacted, and pre-approval must be issued by the Bevles factory prior to any type
of service being performed. Bevles assumes no responsibility for any charges that were not expressly authorizedbythe Bevlesfactory,orfor any chargesthatexceed, inBevlessole judgement, normal and customaryamounts.
3. Bevleswill pay UPS Ground chargesfor any part thathas a defectin material or workmanship that was
present when the product shipped from Bevles, and which manifests itself during the of the warrantyperiod under normal use and service.All warranty replacementparts will ship F.O.B.Bevles factory, Cheyenne,WY82007..
4. This warranty shall be void in its entirety if any abuse of, misuse of, alteration/modification of or
improper maintenance of original product occurs. If, at any time a claim is reported to Bevles, the purchaserisdelinquent in paymentfor theproduct,warranty willnot apply.
5. Buyers Remedies-If a Bevles product fails due to a defect in material or workmanshipin conformity
withthe warrantiesinparagraph one, buyershall notifyBevlesof suchfailure withina reasonabletime, but in no event beyond fifteen (15) days of such discovery of defect in material or workmanship. Bevlesshall provide,in its sole discretion, either the repair or replacement of any defective orany non- conforming part. Bevles specifically disavows any other representation, warranty or liability relating tothe continueduseof theproduct.
6 Exclusion of consequential and incidental damages-In no event shall Bevles be liable for any
incidental, special, indirect, or consequential damages, whether resulting from non-delivery or from the use, misuse, or inability to use the product, or from defects in the product, or from Bevlesown negligence or other tort. This exclusion applies regardless of whether such damages are soughtfor breach ofwarranty,breachof contract,negligence,or strict liabilityin tortor underany other legaltheory.
fromdate of originalshipment.
first year
7. Disclaimer of warranties-The warranties contained in paragraph one above are the exclusive
warranties given by Bevles and supersede any prior, contrary, or additional representations, whether oral or written. Bevles hereby disclaims and excludes all other warranties-whether expressed, implied, or statutory-including any warranty of merchantability, any warranty of fitness for a particular purpose, and any implied warranties otherwise arising from course of dealingor usage oftrade.
4/02
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Innovative Foodservice Equipment Custom Designed for Performance, Service and Value.
Phone: +1 Fax: +1 (214) 565-0976 Toll Free: +1 (800) 441-1601 Website: www.BevLes.com E-mail: sales@BevLes.com
(214) 421-7366
BevLes
729 Third Avenue
Dallas, TX 75226
12
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