Bakers Pride Oven GDCO-G User Manual

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BAKERSBAKERS

PRIDEPRIDE

INSTALLATION AND OPERATING INSTRUCTIONS

Cyclone SERIES

GAS CONVECTION OVENS

Models: BCO-G and GDCO-G

INTENDED FOR OTHER THAN HOUSEHOLD USE. RETAIN THIS MANUAL FOR FUTURE

REFERENCE. OVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES.

IMPORTANT INSTRUCTIONS: After the gas supply has been connected to your unit, it is

extremely important to check piping for possible leaks. To do this, use soap and water solution or solutions that are expressly made for this purpose. DO NOT USE matches, candles,

flames, or other sources of ignition since these methods are extremely dangerous. Instructions to be followed in the event you smell gas should be posted in a prominent location. Obtain these instructions from your local gas supplier.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and

This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.

+1 (800) 431-2745 US & Canada +1 (914) 576-0200 Phone sales@bakerspride.com E-Mail +1 (914) 576-0605 Fax www.bakerspride.com Web Address

liquids in the vicinity of this or any other appliance.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.

WARNING: Initial heating of oven may generate smoke or fumes and must be done in a well-ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.

P/N 8898500 5/08

BAKERS PRIDE OVEN CO., INC.

30 Pine Street

New Rochelle, NY 10801

INDEX

I. INSTALLATION INSTRUCTIONS Section Item Page

A Receiving 2 B Set Up / Mounting 2 C Installation with Casters (Optional) 3 D Location & Minimum Clearances 4 E Gas Connections 4 F Electrical Connection 5 G Flue Connection Ventilation 5 H Burner Operation 5 I System Check Rotary Control 5 J Programming Menus 6

II. OPERATING INSTRUCTIONS

A General Instructions 6 B Operation Sequence Rotary Control 6

Cook only Rotary Control 6

I. INSTALLATION INSTRUCTIONS

A. RECEIVING

Section Item Page

Timed Cooking Rotary Control 6 Cook and Hold Rotary Control 7 Optional Steam Injection Rotary Control 7

To Cool Down the Oven Quickly 7 C Cleaning 7 D Servicing 8

Stacking Instructions 9

Leg Assembly Instructions 9

Wiring Diagrams 10

Helpful Hints 12

Troubleshooting Chart 12

Parts List & Exploded View 13

Warranty 16

Read the notice on the outside carton regarding damage in transit. Damage discovered after opening the carton is “CONCEALED DAMAGE.” Carrier must be notified immediately to send an inspector and to furnish forms for claims against the carrier.

When the oven arrives, it should consist of:

! A crate or carton containing your new oven (two for a stacked unit). ! A carton containing four 31” legs with mounting hardware (set of four 6” legs is supplied for stacked

installations).

! A carton containing a Flue Adapter and a Draft Hood. Optional: for Direct Venting (Not available for

European Community Countries).

B. SET UP / MOUNTING:

NOTE:

This appliance must be installed by competent personnel in accordance with the rules in force.

In the U.K., Corgi registered installers (including the regions of British Gas) undertake to work to safe and satisfactory standards. This appliance must be installed in accordance with the current Gas Safety (Installation and Use) Regulations and the relevant Building Regulations/IEE Regulations. Detailed recommendations are contained in the British Standard Codes of Practice B.S. 6172, B.S. 5440: Part 2 and B.S. 6891.

In MASSACHUSETTS: All gas products must be installed by a “Massachusetts” licensed plumber or gas fitter. Ventilation hoods must be installed in accordance with NFPA-96, current edition, with interlocks as described in that standard.

Your oven will be packed sitting on its bottom. The skid may be left under the oven for convenience in further handling. Unpack carefully, avoiding damage to the Stainless Steel front and/or trim. If concealed damage is found, follow the instructions detailed in Section A (Receiving). Keep the area around the ovens free and clear of combustible materials. Do not store any materials on top of or under any oven. The provision for adequate air supply to your oven for ventilation and proper gas combustion is essential. As a minimum, observe the clearances detailed in Section D (Location). Provide adequate ventilation and make up air in accordance with local codes. Servicing your oven is done through the front control panel and right side access cover. Ensure that these areas are kept unobstructed for easy access.

For a single unit: Refer to Figure 4

(1) Tilt Oven over to left-hand side and attach two 31” legs on the right-hand side with three ½” bolts and

washers. Tighten firmly.

(2) Using proper lifting equipment, lift up the left-hand side and attach two 31” legs on the left-hand side

the same way.

For a stack of two ovens: Refer to Figure 3

(1) Remove flue from bottom oven prior to stacking. When top oven is properly positioned on bottom

oven, re-install the flue back on the bottom oven.

(2) Tilt lower unit over to the left-hand side and position two 6” legs on the right side (one for front and

one for back), secure in place by using 4 bolts (3/8”-16) per leg. Tighten firmly.

(3) Using proper lifting equipment, lift up the left side of the unit and attach the other two legs in the same

way.

(4) Using the lifting equipment, raise the top oven to proper height and slide on top of the bottom oven.

Line up sides and front and fasten to each other at the rear of the units by using a mounting bracket supplied in the stacking kit.

To assemble an open rack stand: Refer to Figure 1

(1) Loosen 12 bolts (attaching 31” legs) slightly. (2) Remove 4 inner bolts, 1 from each of the 4 legs, place top right angle and top left angle underneath

and tighten these 4 bolts. (3) Insert “Open Rack Shelf” and tighten into place with eight 3/8-16 screws, washers and nuts. (4) Position “Rack Supports” and tighten in place using 4 each of flat washers and 5/16-18 Hex Nuts.

Fit the Standard Flue Diverter supplied into the hole in the top of the oven for under ventilation hood installation and secure with screws. For direct venting, Flue Adapter and Draft Hood must be placed into the hole on top of the oven.

C. INSTALLATION WITH CASTERS (OPTIONAL): Refer to Figure 4

Four casters (two with wheel brakes) and the mounting hardware are packed and included in the shipment if ordered. Install casters with wheel brakes on the front of the unit. Installation of the unit should be made with a connector that complies with the latest edition of the Standard for Connectors for Movable Gas Appliances ANSI Z21.69 in the USA (CAN CSA-6.16 in Canada) and a quick-disconnect device that

complies with the latest edition of the standard for quick disconnect devices for use with gas fuel ANSI Z21.41 in the USA (CSA 6.9 in Canada). Adequate means must be provided to limit the movement of the appliance without depending on the connector and any quick disconnect device or its associated piping to limit appliance movement.

The restraint should be attached to the rear legs of the oven on which casters are mounted. If disconnect of the restraint is necessary, the restraint should be immediately reconnected after the appliance has been returned to its originally installed position.

Figure 1

Open Style Support Leg Not Supplied With Kit

1 2 3

OPEN RACK STAND ASSEMBLY INSTRUCTIONS: BCO-G & GDCO-G

Assembly Instruction

1. Place undershelf (6) between legs & secure with 1/4-20 UNC screws (4), flat washers (3) & locknuts (2). The holes for mounting the wire racks should be toward the front of the oven.

2. Place open rack supports (1) between legs & secure with 1/4-20 UNC screws (4), flat washers (3) & locknuts (2).

3. Slide wire rack supports (5) into position using the holes in the undershelf (6) as a guide.

Item P/N Description Quan

1 21818222 Support, Open Rack 2 2 770504 Lock Nut 1/4-20 12 3 8519600 Washer, Flat 1/4” 12 4 8208200 Screw, 1/4-20 x 3/4” 12 5 21816807 Support, Wire Rack 2 6 21818231 Undershelf, Gas Oven 1

D. LOCATION AND MINIMUM CLEARANCES:

Move the oven to its final location keeping the minimum clearance from the back of the oven to the wall. This clearance is necessary for safe operation and to provide proper air flow to the burner chamber.

MINIMUM CLEARANCES FROM COMBUSTIBLE AND NONCOMBUSTIBLE CONSTRUCTION

E. GAS CONNECTION:

The ovens should not be installed on the same gas supply line with space heaters, boilers or other gas equipment with high intermittent demand.

CAUTION: Do not store combustible items or materials on racks.

Under Ventilation Hood Direct Venting RIGHT WALL 1” 1” LEFT WALL 1” 3” REAR WALL 3” 3”

Suitable for installation on combustible floor when installed with legs or casters provided.

CAUTION: Do not set the oven with its back flat against the wall. It will not operate properly unless there is at least three inches breathing space behind the oven

The installation of the oven must conform to the latest local codes or National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Installation Code, CAN/CGA-B149.2.

The appliance must be isolated from the gas supply piping system by closing its manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.45kpa). The appliance and its shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psig (3.45kpa).

Use a pipe joint compound that is resistant to the action of liquefied petroleum gases when making gas connections. For Propane gas, use at least ½” (13 mm) pipe or tubing with a 5/8” (16 mm) inside diameter.

For Natural gas, use ¾” (19 mm) pipe. The gas pressure regulator is part of the combination valve and is adjusted to yield a pressure of 3.5” water column (9 mbar) for Natural Gas. If the oven is ordered for use on Propane Gas or Butane, the pressure regulator in the combination valve is preset at the factory to yield a pressure of 10” water column (25 mbar).

NOTE: No external regulator is required.

Gas supply pressure in the European Community countries should be as below.

Gas Type Supply Pressure Gas Type Supply Pressure

G20 20 mbar G30 30 or 50 mbar depending on country G25 25 mbar G31 30, 37, or 50 mbar depending on country G20/25 20/25 mbar

A separate shut-off valve for each oven must be provided. It should be as close as possible to the place where the gas line goes into the oven. It must be located such that it is easily accessible. When stacking with another oven, two shut-off valves, one for each of the two ovens, must be provided.

After the Gas Supply has been connected, it is extremely important to check all the piping for leaks. Use a soap and water solution or a product expressly made for this purpose. Do not use matches, candles or a flame and so forth to check leaks since these methods are extremely dangerous.

F. ELECTRICAL CONNECTION:

The oven, when installed, must be electrically grounded in accordance with local codes and/or the latest

edition of the National Electrical Code ANSI/NFPA No. 70 in the USA (Canadian Electrical Code CSA

Standard C22.1, Part 1 in Canada).

In Europe, the appliance must be connected by an earthen cable to all other units in the complete

installation and, thence, to an independent earth connection in compliance with EN 60335-1 and/or local

codes.

The electric motor, all the related switches, interior lights, and the timer/buzzer are all connected through

the 6-foot (1829 mm) power supply cord located at the rear of the oven. The supply cord must be plugged

into a properly grounded, three-prong receptacle. DO NOT CUT OR REMOVE THE GROUNDING PRONG

FROM THE PLUG.

Normal factory connections are made for 120 volts A.C., 60 hz, Service in USA and Canada or 240 volts

A.C., 50 hz service in European community countries. Other voltages can be supplied upon request.

Electrical characteristics of this unit can be found on the rating plate located on the right side of the unit.

This unit is provided with a permanently lubricated electric motor. A wiring diagram may be found on the

back of the service panel on the right-hand side and in this manual.

G. FLUE CONNECTION VENTILATION:

Installation under ventilation hood (standard):

If the oven is not vented directly and is installed under a ventilation hood, the unit is ready to be installed as

is. Local inspectors and ventilation specialists should be consulted so that the design and the installation of

the hood conform to local/municipal codes. In the U.K., follow ventilation requirements as detailed in B.S.

5440.

Optional direct venting (not available for European community countries):

If direct venting, a flue adapter and a draft hood are required to be installed. They prevent the flue gases

leaving the oven to be affected by the air pressure changes on the outside of the flue stack extending out of

the building. The flue pipe from the draft hood must not run downwards at any point from the oven to the final

outlet. It should always slant slightly upwards. For best results, is should rise straight up. The venting

system shall be in accordance with the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 and or the CSA

B149.1, Natural Gas and CSA B149.2, Propane Installation Codes, and local codes.

NOTE: DO NOT PUT A DAMPER IN THE FLUE AND DO NOT CONNECT A BLOWER DIRECTLY TO

THE FLUE.

If the flue runs directly to the free air outside the building, use a wind deflector or a UL listed vent cap at the

end of the pipe. Termination of the vent must be at least two feet above the highest part of the roof within ten

feet. REF: AGA CATALOG NO. XH0474.

H. BURNER OPERATION:

The oven burner flame should always have a blue appearance. This indicates a good mixture of air and gas.

When using LP gas, the flame will have a blue-yellow appearance. There may be intermittent yellow-orange

flame noticed. This is caused by dust particles burning in the flame.

I. SYSTEM CHECK- ROTARY CONTROL:

(1) Open the oven door. (2) Turn Selector Switch to “HI.” The indicator light near Selector Switch and oven light will

illuminate.

(3) Close the door. Oven lights will go off and fan will run. Make sure fan is rotating clockwise

looking from front.

(4) Press Oven Light switch. Oven light will go on and will go off when switch is released. (5) Turn Gas Cock Dial to “ON” position (only for USA and Canada). (6) Turn the thermostat knob. The indicator light near the thermostat will illuminate and the burners

will come on.

(7) Turn the Timer Knob and set a time of 2 minutes. At the end of 2 minutes, you should hear the

buzzer. Turn the timer knob to “0”, to stop the buzzer. (8) Open the oven doors. Oven lights will go on and burners and fan will go off. (9) Turn Selector Switch to “Cool Down” position. The fan will run to cool down the oven. (10) Turn Selector Switch to “0” position. (11) Close the oven doors.

NOTE: OVEN STARTS HEATING AS SOON AS THE SET TEMPERATURE IS HIGHER THAN THE OVEN TEMPERATURE WITH THE OVEN DOORS CLOSED AND THE SELECTOR SWITCH NOT IN “0” POSITION.

THERMOSTAT INDICATOR LIGHT GOES OUT WHEN OVEN REACHES SET TEMPERATURE AND COMES ON WHEN OVEN IS HEATING UP.

IN THE EVENT OF POWER FAILURE, THE OVEN WILL NOT OPERATE. RESTORATION OF POWER AFTER ANY DURATION, WILL RETURN UNIT TO NORMAL OPERATION.

J. PROGRAMMING MENUS (for units with digital controls):

Refer to C&H - 3 Plus Controller Operating/Programming Instructions Manual.

II. OPERATING INSTRUCTIONS

A. GENERAL INSTRUCTIONS:

(1) This equipment has an Electronic Temperature Control and Electronic Hot Surface Direct Ignition

System. (2) Due to increased efficiency of this oven, the temperature of standard recipes may be reduced 50°F

(30°C). (3) Always load each shelf evenly. Space pans away from each other and from sides and back of oven to

allow maximum air flow between them. (4) Large tempered glass windows and interior lights allow a close check on the product, making it

unnecessary to frequently open the doors. Products cook faster in a convection oven as compared

to a conventional oven. Depending on the product and the type of pans used, time saving may run

from 20 percent to as high as 50 percent.

B. OPERATION SEQUENCE ROTARY CONTROL:

Cook only rotary control:

(1) Close the oven doors. (2) Turn Selector Switch to “HI” or “LO” position. The indicator light near the Selector Switch will be

Timed cooking rotary control:

(1) Close the oven doors. (2) Turn Selector Switch to “HI” or “LO” position. The indicator light near the Selector Switch will be

(6) Turn the timer knob to the desired bake time and timer will start counting down. (7) When timer reaches zero, a buzzer will sound. (8) Turn the timer knob to “O” position. (9) Remove the product from the oven.

NOTE: TIMER IS A SIGNAL DEVICE ONLY AND DOES NOT CONTROL THE OVEN.

Cook and Hold Rotary Control:

(1) Close the oven doors. (2) Turn Selector Switch to “HI” or “LO” position. The indicator light near the Selector Switch will be

illuminated. (3) Turn the thermostat knob to the desired cooking temperature. (4) Upon reaching the set temperature, the indicator light near the thermostat will go out. (5) Load the oven with product to be cooked. (6) Turn the timer knob to the desired bake time and timer will start counting down. (7) When timer reaches zero, a buzzer will sound. (8) Turn the Timer knob to “O” position. (9) Turn the thermostat knob to the desired hold temperature. (10) Remove the product from the oven when needed.

Optional steam injection: Rotary control:

The solenoid valve for steam injection is mounted behind the service panel on the right-hand side of the unit. The electronic timer is preset at the factory. A ¼” copper tubing is provided on the Solenoid Valve for water hookup with a compression fitting. After the water hookup is made, make sure that there are no leaks. For steam injection, press the Steam switch momentarily.

NOTE: DO NOT USE STEAM INJECTION AT TEMPERATURES BELOW 275°F (135°C).

Oven cool down Rotary control:

To cool down the oven to a lower desired temperature, follow the steps detailed below.

(1) Open the oven doors. (2) Turn Selector Switch to “oven cool down” position. Fan will now operate and cool down the oven. (3) When the oven has cooled down to the desired temperature, turn the Selector Switch to “O” position.

C. CLEANING

Always clean equipment thoroughly before first use. Clean unit daily.

WARNING: To avoid any injury, turn the power switch off at the fuse disconnect switch/circuit breaker or unplug the unit from the power source and allow to cool completely before performing

any maintenance or cleaning.

WARNING: Unit is not waterproof. To avoid electrical shock or personal injury, DO NOT submerge

in water. DO NOT operate if it has been submerged in water. DO NOT clean the unit with a water jet. DO NOT steam clean or use excessive water on the unit.

CAUTION: Use mild detergent or soap solution for best results. Abrasive cleaners could scratch the finish of your unit, marring it’s appearance and making it susceptible to dirt accumulation. DO NOT use abrasive cleaners or cleaners/sanitizers containing chlorine, iodine, ammonia or bromine

chemicals as these will deteriorate the stainless steel and glass material and shorten the life of the unit. Use nylon scouring pads. DO NOT use steel wool.

OVEN INTERIOR:

Clean The Racks And Rack Support Guides:

Open the doors and remove all wire racks and rack support guides. Take them to the sink and thoroughly clean in warm water with mild detergent or soap. Use a nylon scouring pad or stiff nylon brush.

DO NOT USE STEEL WOOL.

Clean The Stainless Steel Interior:

Baked on splatter, oil, grease or discoloration on the stainless steel inside of the oven may be removed with stainless steel cleaner, or any other similar cleaning agent. NEVER use vinegar or any corrosive cleaner. Use only cleaners approved for stainless steel. NEVER use cleaning solvents with a hydrocarbon base.

NEVER use a wire brush, steel or abrasive scouring pads, scraper, file or other steel tools. NOTE: ALWAYS RUB THE STAINLESS STEEL ALONG THE GRAINS.

Clean The Blower Wheel:

To clean the blower wheel, remove and immerse in ammoniated water for 20 to 25 minutes. Then, scrub it off with a small, stiff brush. The same procedure can be followed for wire racks and rack supports. To remove the blower wheel, loosen the set screws (2) on the hub of the blower wheel and tighten the 3/8” wheel puller bolt (supplied) in center of hub (See Fig. 1).

Clean The Porcelain Interior:

Porcelain enamel interiors are designed to be as maintenance free as possible. However, for best results, the oven should be cleaned regularly. Enameled interiors can be easily cleaned with oven cleaners. KEEP

CLEANING FLUIDS AWAY FROM ELECTRICAL WIRES, LIGHT SOCKETS, SWITCHES AND CONTROL PANEL.

OVEN EXTERIOR:

Clean The Exterior Stainless Steel:

To remove normal dirt or product residue from stainless steel, use ordinary soap and water (with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never use vinegar or corrosive cleaner. Do not use chorine based cleaners.

To remove grease and food splatter or condensed vapors that have baked on the equipment, apply cleaners

to a damp cloth or sponge and rub cleanser on the metal in the direction of the polished lines on the metal. Rubbing cleanser as gently as possible in the direction of the polished lines will not mar the finish of the stainless steel. To remove discoloration, use a non-abrasive cleaner. NEVER use a wire brush, steel or abrasive scouring pads, scraper, file or other steel tools. NEVER RUB WITH A CIRCULAR MOTION.

D. SERVICING:

NOTE: THIS APPLIANCE MUST BE SERVICED BY AN AUTHORIZED SERVICE AGENT.

(1) Power supply to the unit must be disconnected before any service is performed. (2) Most of the service on the unit can be performed from the front and/or control panel side. (3) For proper servicing, access to the control panel side of the unit will be required. (4) It will be necessary to have access to the back of the oven for service needs related to the gas supply

and electric power supply.

(5) A system wiring diagram is provided in this manual and on the back of the service panel on the right

side of the oven. (6) This unit is provided with a permanently lubricated electric motor. (7) All servicing should be performed by a factory-authorized technician only. (8) For proper maintenance and repairs, call the factory toll free (800-431-2745) for an authorized

service agency in your area.

NOTE: THE VENTILATION SYSTEM MUST BE INSPECTED AT LEAST EVERY SIX MONTHS AND MAINTAINED CLEAN AND FREE OF OBSTRUCTIONS.

FRONT TRIM REMOVAL INSTRUCTIONS

(1) Remove the two screws holding the top of the front panel in place. (2) Tilt the front panel forward. (3) Remove the tab at the bottom of the front panel from the slot in the bottom trim. (4) Open the doors. (5) Remove the screws in the top of the bottom trim. (6) Lift the bottom trim straight up approximately 1/4". (7) After the bracket on the inside of the front trim has cleared the flange on the base, pull the bottom

trim away from the oven to remove.

Figure 2

CLEANING THE BLOWER WHEEL

Figure 3

STACKING INSTRUCTIONS FOR: BCO-G & GDCO-G CONVECTION OVENS

Motor

Blower

Wheel

Set Screw (2)

Wheel Puller Bolt 3/8” Hex

Figure 4

LEG ASSEMBLY INSTRUCTIONS - MODEL:BCO-E & GDCO-E

With Plate Caster

P/N

Description

Item

1 21796810 Weldment, Oven Leg 2 8633102 Caster, 5” Swivel W/Top Plate

3 8227700 Hex Hd 5/16-18 X ¾ Bolt #5 Zn 4 8509300 Washer, Flat SAE, 5/16 5 8435000 Hex-nut 5/16-18 6 82447-00 Hex Hd. 3/8-16 X .750 #5 7 8633101 Caster, 5" Swivel W/Plate & Brake

Item 1

Item 2

Item 3

Without Plate Caster

Item

P/N

1 21796810 Weldment, Oven Leg 2 8633515 Foot Insert, Adjustable 3 8227700 Hex Hd 5/16-18 X 3/4 Bolt #5 Zn 4 8509300 Washer, Flat, SAE, 5/16 5 8435000 Hex-Nut 5/16-18 6 82447-00 Hex Hd. 3/8-16 X .750 #5

Description

3/8”-16 Bolt

E3770A

E3771A

Remove the outer and inner flue from the bottom oven before placing the top oven (to prevent damaging the bottom oven’s flue). Reinstall after top oven is positioned.

1. Attach two item 2 to two item 1 using item 3, 4 and 5.

2. Attach two item 7 to two

item 1 using item 3, 4 and 5.

3. Us i ng pr o pe r li ft in g equipment attach item 1 to the corresponding hole patterns located in the bottom of the oven with item 6.

1. Attach four item 2 to four item 1 using item3, 4 & 5.

2. U sing p roper liftin g

equipment attach i t e m 1 to the corresponding hole patterns located in th e bottom of the ove n w ith item 6.

Attach part # 21818062 with 6 each 8-32 stainless screws

Material: 14 ga201 Stainless

POWER

LIGHT

4 POS

SWITCH

PROBE

SWITCH

60 MIN

TIMER

COM

DOOR SWITCH

T-STATLIGHT

LIGHT

POWER SWITCH

WIRING DIAGRAM - BCO-G & GDCO-G 120V, 1 PHASE (DIAL CONTROL)

P1P2P3P4

T-STAT

T7 T8

3214

T9T10T11

BUTT SPLICE

GROUND STUD

GROUND

BLUE

GROUNDSTUD

BLACK

YELLOW

IGNITION

LIGHTS

120V

TRANSFORMER

24V

7 6

4 3

CONTROL

2 1

GROUND STUD

WHITE

IGNITOR

L1-24VAC

THERMOSTAT

VALVE HOT

GROUND

FLAME SENSE

BUTT SPLICE

COMBINATION VALVE

FLAME SENSOR

HIGH

LOW

BLUE

MOT

PURPLE

WHITE

RED

BLACK

COM

CENTRIFUGAL SWITCH

FAN MOTOR

GROUND STUD

IGNITER

8806657

4 POSTIONSWITCH

DOOR SWITCH

GREENLIGHT

PUSH BUTTON

PROBE

T10 DOOR T11

CONTROL

SWITCH

WIRING DIAGRAM - GDCO-G 120V, 1 PHASE (PUSH-BUTTON CONTROL)

P1 P2P3 P4

SWITCH

PROBE

CH100

T2 T3T4T5

120V

T13 T12

T9 T8

POWERSWITCH

BLACK

TRANSFORMER

YELLOW

RELAY

120V

WHITE

BLUE

24V

GROUND STUD

LIGHTS

212023

COMBINATIONVALVE

CENTRIFUGAL SWITCH

FAN MOTOR

LOW

HIGH

PURPLE

BLUE

MOT

IGNITER

FLAMESENSOR

BLACK

WHITE

COM

RED

GROUND STUD

8806659

POWER

LIGHT

4 POS

SWITCH

PROBE

SWITCH

60 MIN

TIMER

COM

DOOR SWITCH

T-STAT LIGHT

LIGHT

POWER SWITCH

WIRING DIAGRAM - BCO-G & GDCO-G 240V, 1 PHASE (DIAL CONTROL)

P1P2P3P4

T-STAT

T7 T8

3214

T9T10T11

BUTT SPLICE

GROUND STUD

GROUND

BLUE

GROUND STUD

BLACK

YELLOW

IGNITION

LIGHTS

240V

TRANSFORMER

24V

7 6

4 3

CONTROL

2 1

GROUND STUD

ORANGE

IGNITOR

L1-24VAC

THERMOSTAT

VALVE HOT

GROUND

FLAME SENSE

BUTT SPLICE

GROUND STUD

COMBINATION VALVE

IGNITER

FLAME SENSOR

CENTRIFUGAL SWITCH

BLUE

FAN MOTOR

LOW

MOT

HIGH

PURPLE

WHITE

RED

BLACK

COM

8806658

4 POSTION SWITCH

DOORSWITCH

GREEN LIGHT

PUSH BUTTON

PROBE

T10 T11

CONTROL

SWITCH

WIRING DIAGRAM - GDCO-G 240V, 1 PHASE (PUSH-BUTTON CONTROL)

DOOR

SWITCH

PROBE

CH100

240V

P3P2P1

T13 T12

T5T4T3

POWERSWITCH

T6 T7

T9 T8

GROUNDSTUD

BLACK

TRANSFORMER

YELLOW

RELAY

240V

ORANGE

BLUE

24V

LIGHTS

COMBINATION VALVE

232021

CENTRIFUGALSWITCH

FAN MOTOR

LOW

HIGH

PURPLE

BLUE

MOT

IGNITER

FLAMESENSOR

BLACK

COM

RED

WHITE

8806660

HELPFUL HINTS

PROBLEM CAUSE SOLUTION

Food browns unevenly Improper heating temperature.

Aluminum foil on rack or oven bottom. Several pans crowded together.

Baking pans too large. Baking pan dark or glass.

Food dries before browning Cookies too brown

Cookies too flat Hot cookie sheet Cake too brown on bottom or crust forms

on bottom

Cakes have light outer color Cake settles slightly in

the center Cake ripples Cakes are too coarse

Pies have uneven color

Cupcakes crack on top Meats are browned

and not done in the

center Meats are well done

and not browned Meats develop hard

crust Oven cycles 3 times &

locks itself out

Oven temperature too high Oven door opened too frequently Pans too deep Dark cookie sheet Oven temperature too high

Oven temperature too high.

Thermostat set too low.

Bake time too short or bake temperature too low. Overloading pans or batter is too thin Thermostat set too high. Too many pies per rack.

Thermostat set too high. Thermostat set too high.

Thermostat set too low.

Thermostat set too high. Fan is set on High Speed Flame Sensor defective.

Preheat until desired temperature is reached.

Remove foil.

Center pans on racks or leave more space between all pans and oven walls. Use smaller pan. Lower oven temperature 25°F (-3.8°C) for this type of pan. Lower oven temperature Check food a minimum number of times. Use a cookie sheet (not a baking pan). Use light, shiny cookie sheet. Lower oven temperature Allow cookie sheet to cool between batches. Lower temperature; if using glass or dark pan, lower 25°F (-3.8°C)

Raise temperature

Bake longer or raise oven temperature slightly. Do not open doors to oven for long periods. Reduce pan loads. Thicken batter. Lower oven temperature. Reduce number of pies per rack or eliminate use of bake pans. Lower oven temperature. Lower oven temperature and roast longer.

Raise temperature. Limit amount of moisture.

Reduce temperature or place pan of water in oven Set fan to Low Speed Call Bakers Pride factory authorized service center

TROUBLESHOOTING CHART

PROBLEM CAUSE SOLUTION

No heat Ignitor defective.

Power switch on control panel is off. Doors are open. Door Micro-Switch defective.

Gas valve to oven may be in the closed position.

Oven does not come

to ready.

Convection fan does not run.

The oven has not reached preheat temperature. Internal problem with main temperature control. Oven has no electrical power Check electrical supply. Circuit breaker tripped. Reset the breaker. Doors are open Close doors. Door Micro-Switch defective.

Call Bakers Pride factory authorized service center Set the control panel to COOK or OVEN ON. Close doors. Call Bakers Pride factory authorized service center Turn gas valve on.

Wait for oven to reach preheat temperature.

Call Bakers Pride factory authorized service center

30 Pine Street • New Rochelle • New York • 10801

BAKERS

PRIDE

www.bakerspride.com

Cyclone

SERIES

914 / 576 - 0200 914 / 576 - 0605

1 - 800 - 431 - 2745

fax US & Canada web address

PARTS LIST

BCO-G & GDCO-G

Full Size Gas Convection Oven

Model Number: BCO-G & GDCO-G Type of Gas: Natural L.P. Other Serial Number: Voltage/Phase: 115/1 208-240/1 230/1 (CE)

4/05 Note: When ordering, ALWAYS specify Part #, Model #, Serial #,Voltage/Phase & type of Gas.

8352

Exterior / Interior / Controls / Doors

T8097A KIT, UNDERSHELF

E8752A KIT, 25" LEGS BLACK W/3" ADJ FEET

E8753A KIT, 25" LEGS BLACK W/PLATE CASTER

E8754A KIT, 25" LEGS S/S W/3" ADJ FEET

Part # Description

E8755A KIT, 25" LEGS S/S W/PLATE CASTERS

T8026A KIT, OPEN RACK STAND

E5756A KIT, STACKING W/6" ADJ LEGS

E8759A KIT, STACKING W/PLATE CASTER

E8765A KIT, CONVERSION TO LP

E8766A KIT,CONVERSION TO NAT

312641122112211111122222111114111111311122211

VALVE, COMBINATION (L.P.)

VALVE, COMBINATION (NAT.)

NIPPLE, 1/2" X 1-1/8" STEEL PIPE

BRACKET, SUPPORT

CLIP JIFFY 1/2"

BOTTOM CHANNEL

THRUST BEARING

ARM, 60 WELDMENT

ARM, 40 WELDMENT

SPROCKET,DOOR

FITTING, NUT S/S COMP 1/4 TUBE (STEAM OPTION ONLY)

BRACKET, MOUNTING (STEAM OPTION ONLY)

SOLENOID VALVE, 1/8 X 1/8 (STEAM OPTION ONLY)

FITTING 1/4 COMP X 1/8 MPT (STEAM OPTION ONLY)

FITTING,1/4" Tube Sleeve S/S FERRULE(STEAM OPTION ONLY)

STEAM TUBE (STEAM OPTION ONLY)

FITTING, FEM SS COMP1/4 TUBE TO 1/8 PIPE (STEAM OPTION ONLY)

STEAM INJECTION NOZZLE (STEAM OPTION ONLY)

TUBE, SUPPLY (STEAM OPTION ONLY)

TUBE, VALVE TO OVEN (STEAM OPTION ONLY)

SOLENOID COIL 120/240 V,17/12 W,50/60Hz (STEAM OPTION ONLY)

SNAP IN LIGHT ASSY 130V/15W

EYE HOOK, SHORT

EYE HOOK, LONG

TURNBUCKLE, 1/4-20

ROLL PIN .250 X 1.250

BRACKET WELDMENT

PANEL, RIGHT OUTER

PANEL, INSERT CONTROL

NAME PLATE

SWITCH, 4 POSITION ROTARY

CONNECTOR, 1/2" FLEX STRAIGHT

LABEL, WARNING HOT SURFACE (FRENCH)

LABEL, WARNING, HOT SURFACE

DECAL, CAUTION DISCONNECT

WELDMENT, WALL TUBE MOUNT

ADAPTER, VENT (DIRECT VENTING ONLY)

FLANGE BEARING

BURNER

NIPPLE, 1/2" X 2-1/2" STEEL PIPE, BLACK

TRANSFORMER, CLASS 2, 120/240V-24V, 40VA

BRACKET, MOUNTING (POTENTIOMETER)

CHAIN, ROLLER #35

NUT, HEX, LEFT HAND 1/4-20 SS

NUT, HEX, 1/4-20 SS

PROBE, RTD

R3164A

E8188A

P9900A

E8144A

S0420A

S6819A

S6821A

S6805A

R3165A

N5019A

484950515253545556575859606162636465666768697071727374757677787980818283848586878889909192

11111111112111111111111113111111258114411111312

E8778A

N7103A

N3041A

N5815A

N8788A

N3041A

M1114A

N1019A

P1144A

S6816A

S6814A

S0410A

E8125A

E8159A

S8159A

N8789A

N8791A

M1115A

Q4033A

P1900A

U1043A

M1326A

E8790A

U3149A

U3103A

U4197A

L5090A

E8064K

S0430A

E8779A

S6804A

N5007A

Q2039A

M1360A

Q2016A

M0120A

DIRECT VENT

R3002Y

BAFFLE PLATE

MOTOR MOUNT

MOTOR 115V 850/1725 RPM

BLOWER WHEEL

E8189A

E8138A

S1195A

M9208A

123456789

Item Part # Description Quan Item Part # Description Quan

PANEL, LEFT OUTER

CAM, SWITCH

SWITCH, DOOR

BOTTOM TRIM

SEAL, TOP

SEAL, BOTTOM DOOR

SEAL (BETWEEN LEFT & RIGHT DOOR)

PANEL, TOP OUTER

CONTROL PANEL ASSY.

TIMER, 60 MINUTE

THERMOSTAT, FASTRON G6

BRACKET, BUZZER

SWITCH, ROCKER

TERMINAL BLOCK

PILOT LIGHT GREEN (POWER)

LIGHT, INDICATOR 250V, AMBER

IGNITION MODULE

TIMER, SOLID STATE, 120 VAC, .5-60 SEC (STEAM OPTION ONLY)

AUDIO ALARM

POTENTIOMETER (STEAM OPTION ONLY)

SWITCH, PUSH BUTTON (2 EA - STEAM OPTION ONLY)

KNOB

DECAL BASIC BLUE & GOLD

DOOR, 40 W/WINDOW ASSY

DOOR, 60 W/WINDOW ASSY

DECAL, LEG

CATCH, ROLLER ADJUSTABLE

PLATE, STRIKER

SUPPORT, WIRE RACK

RACK, FULL SIZE

SUPPORT, SIDE RACK

BURNER w/IGNITOR BRACKET

IGNITER 24 V

ORIFICE #48 NAT ONLY

ORIFICE 1.25MM LP ONLY

MANIFOLD

CARRY OVER, PILOT ORIFICE #71 (NAT)

BRACKET MANIFOLD

PANEL, FRONT FIREBOX

FLAME SENSOR

ELBOW, 1/2" X 90°

NIPPLE, 1/2" X 8"

UNION, ½"

L5091A

T3044A

E8160A

S6810A

E8170A

E8178A

E8177A

E8176A

E8156A

E8193A

E6895A

P7200A

P9600A

M1102A

1011121314151617181920212223242526272829303132333435363738

M1332A

M0110A

P1167A

M1352A

M2138A

M1175A

S1311A

E6825A

E6827A

U8054A

M1335A

M1176A

M1049A

U4198A

T3043A

S8768A

S8019A

E6865A

R3180A

M2140A

E8187A

R6756A

E8143A

R8118A

R3161A

39404142434445

N3010A

N5024A

N3009A

M1323X

4/05 Note: When ordering, ALWAYS specify Part #, Model #, Serial #,Voltage/Phase & type of Gas. Page 3 of 4

BAKERS PRIDE LIMITED WARRANTY

30 Pine Street New Rochelle, New York 10801 914 / 576 - 0200 ♦ US & Canada: 1 - 800 - 431 - 2745 ♦ fax 914 / 576 - 0605

WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser

WHO IS COVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U.S.A.

COVERAGE PERIOD Full size gas and electric deck ovens: Two (2) year limited parts and labor: Cyclone Convection Ovens: BCO Models: One (1)

WARRANTY This warranty covers on-site labor, parts and reasonable travel time and travel expenses of the authorized service COVERAGE representative up to (100) miles. round trip, and (2) hours travel time. The purchaser. however, shall be responsible for all

EXCEPTIONS All removable parts in BAKERS PRIDE Char-broilers, including but not limited to: Burners, Grates. Radiants, Stones and

EXCLUSIONS

♦ Negligence or acts of God, ♦ Thermostat calibrations after (30) days from equipment

installation date,

♦ Air and Gas adjustments, ♦ Light bulbs, ♦ Glass doors and door adjustments. ♦ Fuses, ♦ Char-broiler work decks and cutting boards, ♦ Tightening of conveyor chains, ♦ Adjustments to burner flames and cleaning of pilot burners, ♦ Tightening of screws or fasteners.

providing that:

♦ The equipment has not been accidentally or intentionally damaged, altered or misused; ♦ The equipment is properly installed, adjusted, operated and maintained in accordance with National and local codes. and

in accordance with the installation instruction provided with the product;

♦ The serial number rating plate affixed to the equipment has not been defaced or removed.

Year limited parts and labor; GDCO Models: Two (2) Year limited parts and labor; CO II Models: Two (2) Year limited parts and labor; (5) Year limited door warranty. All Other Products: One (1) Year limited parts and labor. Warranty period begins the date of dealer invoice to customer or ninety (90) days after shipment date from BAKERS PRIDE whichever comes first.

expenses related to travel, including time. mileage and shipping expenses on smaller counter models that may be carried into a Factory Authorized Service Center, including the following models: PX-14. PX-16, PI8, and BK-I8.

Valves, are covered for a period of SIX MONTHS. All Ceramic Baking Decks are covered for a period of THREE MONTHS. The installation of these replacement decks is the responsibility of the purchaser. The extended Cyclone door warranty years 3 through 5 is a parts only warranty and does not include labor, travel, milage or any other charges.

♦ Failures caused by erratic voltages or gas supplies, ♦ Unauthorized repair by anyone other than a BAKERS PRIDE

Factory Authorized Service Center,

♦ Damage in shipment, ♦ Alteration, misuse or improper installation, ♦ Thermostats and safety valves with broken capillary tubes. ♦ Accessories - spatulas, forks. steak turners, grate lifters,

oven brushes, scrapers, peels. etc.,

♦ Freight - other than normal UPS charges, ♦ Ordinary wear and tear.

INSTALLATION Leveling and installation of decks. as well as proper installation and check out of all new equipment - per appropriate

REPLACEMENT BAKERS PRIDE genuine Factory OEM parts receive a (90) day materials warranty effective from the date of installation by a PARTS BAKERS PRIDE Factory Authorized Service Center.

This Warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities on the manufacturers part. BAKERS PRIDE shall in no event be liable for any special, indirect or consequential damages, or in any event for damages in excess of the purchase price of the unit. The repair or replacement of proven defective parts shall constitute a fulfillment of all obligations under the terms of this warranty.

installation and use materials - is the responsibility of the dealer or installer, not the manufacturer.

Form #U4177A 1/07

Bakers Pride Oven GDCO-G User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual