Bakers Pride Oven FH-28 User Manual

Ventless Hood System
MODEL FH-28 Service Manual
Serial Numbers 123046 and higher
Warranty Information
LIMITED ONE YEAR WARRANTY
BKI (The "Company") warrants to the original purchaser that at time of shipment from the Company factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation, but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory. Defective conditions caused by abnormal use or misuse, lack of or improper maintenance, damage by third parties, alterations by unauthorized personnel, acts of God, failure to follow installation and/or operating instructions, or any other events beyond the reasonable control of the Company will NOT be covered under this warranty. The obligation of the Company under this warranty shall be limited to repairing or replacing (at the option of the Company) any part, with the exception of lamps, fuses, and glass (which are not covered under warranty), which is found defective in the reasonable opinion of the Company. Any part found defective by the Company will be repaired or replaced without charge F.O.B. factory, Simpsonville, South Carolina or F.O.B. authorized BKI Distributor. The Company and/or its authorized representatives will assume the normal replacement labor expense for the defective part for the period of the warranty as stated above, excluding travel and/or other expenses incidental to the replacement of the defective part, where replacement work is performed during standard business hours and not subject to overtime, holiday rates, and/or any additional fees. IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO, FOOD SPOILAGE OR PRODUCT LOSS. WARRANTY DOES NOT COVER GLASS BREAKAGE. THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
REPLACEMENT PARTS
Any appliance replacement part, with the exception of lamps, fuses, and glass, which proves to be defective in material or workmanship within ninety (90) days of installation will be replaced without charge F.O.B. Factory, Simpsonville, SC or F.O.B. authorized BKI Distributor. The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part.
Ventless Hood System Table of Contents
Table of Contents
Table of Contents........................................................................................................................................1
Introduction .................................................................................................................................................2
Safety Precautions....................................................................................................................................2
Safety Signs and Messages.................................................................................................................2
Specific Precautions.............................................................................................................................3
Safe Work Practices.............................................................................................................................3
Approvals Information...............................................................................................................................5
Fusible Links.........................................................................................................................................5
Pressure/Open Fryers..........................................................................................................................5
Sandwich Grills.....................................................................................................................................5
Fryers Specifications............................................................................................................................6
Griddles Specifications.........................................................................................................................6
Installation ...................................................................................................................................................7
Unpacking and Handling...........................................................................................................................7
Inspection for Shipping Damage..........................................................................................................7
Location and Clearance .......................................................................................................................7
Leveling................................................................................................................................................8
Securing ...............................................................................................................................................9
Assembly and Mounting .........................................................................................................................10
Fire Damper........................................................................................................................................10
Air Deflector........................................................................................................................................10
Particle/Odor Filter..............................................................................................................................11
Appliance Stop FB37144203 (Used with BKI Automatic Lift Fryers).................................................11
Appliance Restraining Device ............................................................................................................12
Fire Extinguishing System..................................................................................................................13
Wiring......................................................................................................................................................14
Standard Electrical Connection..........................................................................................................15
Appliance Electrical Connection.........................................................................................................16
Replacement Parts....................................................................................................................................17
Assemblies..............................................................................................................................................17
Accessories.............................................................................................................................................26
Wiring Diagrams........................................................................................................................................27
Notes ..........................................................................................................................................................28
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Ventless Hood System Introduction
Introduction
Congratulations! You have chosen BKI’s Ventless Hood system, a state-of-the-art unit that filters grease
laden air and returns it to the room.
The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available. Attention to the operating instructions regarding proper operation, installation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they do not answer your questions, contact the BKI Technical Service Department, toll free: 1-800- 927-6887. Outside the U.S., call 1-864-963-3471.
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know a nd understand the meaning of these instructions, signs, and messages . Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.
This message indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other spe cial data.
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Ventless Hood System Introduction
Specific Precautions
Carbon monoxide poisoning will result from using this hood with any appliance that utilizes combustible fuel. Use only electrical appliances with this hood.
In the event of an appliance fire, serious injury, property damage or death could occur if the appliance is not properly secured to the hood. A restraining device has been provided to assure that the appliance remains in the proper position under the hood during normal operation. DO NOT REMOVE THE RESTRAINING
DEVICE!
Hood failure could result if the hood is operated without the grease baffle and particle/odor filter installed. This is a special filter designed for this application only; other filters will not work properly. Use only a BKI particle/odor filter.
Safe Work Practices
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or any untrained or unauthorized person installs, services, or repairs this equipment. Always Use an Authorized Service agent to Service Your Equipment
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near for easy access. If you need to replace this manual, contact:
BKI
Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
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Ventless Hood System Introduction
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels.
If you need new safety labels, contact:
BKI
Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471
Prepare for Emergencies
Be prepared for fires, injuries, or other emergencies.
911
Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40-pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals, and the fire departments near your telephone.
Know your responsibility as an Employer
Make certain your employees know how to operate the equipment. Make certain your employees are aware of the safety precautions
on the equipment and in this manual.
Make certain that you have thoroughly trained your employees
about operating the equipment safely.
Make certain the equipment is in proper working condition. If you
make unauthorized modifications to the equipment, you will reduce the safety and function of the equipment.
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Ventless Hood System Introduction
Approvals Information
Failure to adhere to building, fire and electrical codes during installation of this unit could result in death, serious injury or property damage. The authority having jurisdiction, such as the local building inspector or fire marshal, should be consulted prior to installation to insure compliance with applicable codes.
In the event of an appliance fire, serious injury, property damage or death could occur if the appliance is powered from a source other than the hood. The cooking appliance used under this hood MUST receive its input power from the hood. Electricity is automatically removed from the hood and the appliance when the Fire Extinguishing System is activated.
In the event of an appliance fire, serious injury, property damage or death could occur if the remote pull station is not properly installed. The remote pull is to be clearly marked, located in a path of exit or egress and must comply with applicable codes.
It is the responsibility of the owner to verify that the cooking appliance is eligible for use with this hood.
This filter hood is an ETL Listed ductless hood for use with Listed commercial cooking appliances only (griddle or fryer).
Fusible Links
Fusible links to be UL Listed, 165 F., load rating 3-45 lbs.
Pressure/Open Fryers
Pressure fryers acceptable for use with this hood shall be constructed such that when the lid is
released or unlatched it shall spring to the fully open position within four seconds. Fully open is defined as vertical, upright position (80 or more) from the closed position. The lid must open without operator or electrical assistance, toward the back of the hood.
The lid of the pressure fryer, when it is open, shall not block fire-extinguishing nozzle from the vat.  The lid of a pressure fryer should be checked for proper operation at least once a month. If the lid
fails to fully open when unlatched or released, it should be repaired immediately by factory authorized service personnel. Do not operate a fryer with a defective lid opening mechanism.
Fryers with lids (other than pressure fryers) shall be operated only with the lid removed. Lids may
be used for covering the vat when power to the cooking appliance and hood has been turned off.
Sandwich Grills
Sandwich grills acceptable for use with this hood shall be used such that when the lid is either
fully open, released, or unlatched it shall spring to the fully open position. Fully open is defined as vertical, upright position (80 or more) from the closed position. The lid must open toward the back of the hood. The lid of a sandwich grill, when open shall not block fire extinguishing nozzles from the cooking surface.
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Ventless Hood System Introduction
Fryers Specifications
Volts 208/240 Phase 1 or 3 Maximum Amps 60 Maximum Input 22 KW (3ph) 14.4 KW (1ph) Frequency 60 Hz Maximum normal frying temperature Maximum shortening capacity 110 lbs. (50kg.) Maximum cooking surface area 396 sq. in. (2555 sq. cm.)
375 F. (191 C.)
USE ELECTRIC FRYERS AND SINGLE VAT FRYERS ONLY
Griddles Specifications
Volts 208/240 Phase 1 or 3 Maximum Amps 38.5 Maximum Input 8 KW Frequency 60 Hz Maximum griddle surface area 450 sq. in. (2903 sq. cm.) Maximum cooking surface temperature USE ELECTRIC GRIDDLES ONLY
450 F. (232 C.)
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Ventless Hood System Installation
Installation
Serious injury, equipment damage or death could result if attempting to install this unit yourself. Ensure that an authorized BKI service agent installs the unit.
Unpacking and Handling
Inspection for Shipping Damage
YOU are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates
for damage as soon as they arrive. If damage to cartons or pallets is found, or if a shortage is found, note this on the bill of lading (all copies) prior to signing and receiving.
If damage is found when the equipment is opened, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damage item. Packaging material MUST be retained to show the inspector from the shipping line.
Location and Clearance
Place the Filter Hood in a location with clearance as shown in the figure and data below. These distan ces provide for proper clearance to combustible surfaces, access for maintenance, and proper air flow from hood exit vent.
MINIMUM CLEARANCE HOOD TO COMBUSTIBLE
18 in. (FH-28) SIDES, 0 in. BACK, 0 in. TOP, 0 in. BOTTOM NON-COMBUSTABLE REAR WALL REQUIRED FOR FH-28 WALL MOU NT
APPLIANCE CLEARANCE
Vat to sides of hood: 6.25 in. (FH-28) Griddle to sides of hood: 0 in., Sandwich grills to sides of hood: 6 in. Cooking surface must be at least 3.5 inches behind the front edge of the hood. Appliance cabinet top or cooking surface to be level with bottom of hood sides 3 in.
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Ventless Hood System Installation
Leveling
1. Adjust the four feet provided on the bottom of the unit so there is a minimum of 6” clearance below the frame side members (NSF REQUIREMENTS).
2. Check for level from side to side and front to back using a 4’ level placed appropriately on the frame.
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