Bakers Pride Oven FC-516, FC-616, FC-816 User Manual

BAKERS
PRIDE
INSTALLATION AND OPERATING INSTRUCTIONS
IL FORNO CLASSICO OVENS
Series: FC-516, FC-616 and FC-816
INTENDED FOR OTHER THAN HOUSEHOLD USE
OVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
IMPORTANT INSTRUCTIONS
Afterthegassupplyhasbeenconnectedtoyourunit,it is extremely importanttocheckpipingfor possible leaks. Todo this,use soap and watersolutions,or solutions which areexpresslymade for this purpose. DO NOT USE matches, candles, flames, or other sources of ignitions since these methods areextremelydangerous.
In a prominent locationpost instructionsto befollowedin the event you smellgas. Obtain these instructionsfromyourlocalgassupplier.
FOR YOUR SAFETY
Do not store or usegasoline orother flammablevapors andliquidsin the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installingor servicing this equipment. Initial heating of ovenmay generate smokeor fumes andmust be donein a well ventilated area. Overexposuretosmokeorfumesmaycausenauseaordizziness.
NOTE:
productsmustbeplacedinpansor containers to avoid direct contact with Ceramic Decks. This equipment has been engineered to provide you with year round dependable service when used accordingtotheinstructionsinthismanualandstandardcommercialkitchen practices.
Only Pizza and Bread Products can have direct contact with Ceramic Decks. All other food
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CERTIFIED
R
4/03 Form #U4116A
BAKERS PRIDE OVEN CO., INC.
30 Pine Street
New Rochelle, NY 10801 (914)576-0200 Phone (800)431-2745 US& Canada (914)576-0605 Fax www.bakerspride.com WebAddress
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INDEX
I. INSTALLATION INSTRUCTIONS
1. Receiving 3
2. Clearances 3
3. Set-up 3 A. Mounting Legs with Casters 3
4. Pizza Decks & Optional Ceramic Top
A. Three Deck Installation 4 B. Four Deck Installation 4 C. Optional Ceramic Top Installation 4
5. Booster Burner Installation 4
6. Gas and Electric Connections 4
7. Main Burner Safety Pilot Operations 5
A. Pilot Burner Lighting Procedure 5 B. Pilot Burner Flame Adjustment 5
8. Burner Operation 5
A. Main Burner 5 B. Booster Burner 5 C. Aeration & By-Pass Flame
Adjustment. 5
9. Thermostat Calibration 6
10. Flame Diverters 6
II. OPERATING INSTRUCTIONS
III.CLEANING and MAINTENANCE
1. Stainless Steel Surfaces 7
2. Painted Surfaces 7
3. Door Mechanism 7
4. Flue Vent 7
5. Oven Interior 7 A. Baking Chamber 7 B. Bake Decks 7 C. Burner Compartment 8
6. Parts Breakdown 8
7. Sales & Service Centers 9
Installation Figures/Illustrations 10 &11 Wiring Diagrams 12
IV. MODELS COVERED
FC-516 Pizza Oven 140,000 BTU/Hr (41 kw) FC-616 Pizza Oven 140,000 BTU/Hr (41 kw) FC-816 Pizza Oven 140,000 BTU/Hr (41 kw)
1. Lighting Procedures 6
2. Breaking-In 6
3. Baking
4. Recommended Operating Procedure 6
5. Helpful Hints 7
For European Community countries: 230 Volts, 1 Phase, 50 Hz.
EN 437
Gas Cat.
I
2H
I
2L
I
2E
I
2E+
Gases and Supply
Pressures
G20 @ 20mbar G25 @ 25mbar G20 @ 20mbar G20/25 @ 20/25mbar
For North America: 120 or 208/240 Volts, 1 Phase, 60 Hz.
Type of Gas
Natural 3.5” Water Column
LP 10” Water Column
Designated European Market = Ö
ATBEDKFIFRGRDEIEITLUNLPTESSEG
B
Ö ÖÖ ÖÖ ÖÖÖÖ
Ö
ÖÖ
ÖÖ
Manifold Pressure
3
I. INSTALLATION INSTRUCTIONS
1. RECEIVING:
Read the notice on the outside carton regarding damage in transit. Damage discovered after opening the crate(s)/ carton(s) is CONCEALED DAMAGE andthe carrier mustbe notified immediately to sendan inspectorandalsofurnishtheformsfor the consignee'sclaimagainstthecarrier.
When oven arrives, it should consist of : A crate, or carton, containing your new oven, a carton, containing4legswithmountinghardware,and astrapped skid, containing baking decks.
Installation must conform withlocal codes and/orwith the latestedition of the ANS Z-233.1National FuelGas Code in USA/ CAN/CGA-B 149.1 or 2 Installation Code in Canada. This appliancemust be installed by a competent person. In the U.K., Corgi registered Installers (including the regions of British Gas) undertake to work to safe and satisfactory standards. This appliance must be installed in accordance with the current Gas Safety (Installation and Use) Regulations and the relevant Building Regulations / IEE Regulations. Detailed recommendations are contained in the British Standard CodesOfPracticeBS6172,BS5440:Part2and BS 6891.
Placetheovenand partsascloseaspossibletotheareaoffinalinstallationbefore un-crating.
2. CLEARANCES:
MinimumClearanceFrom CombustibleConstruction Non-Combustible Construction LeftSide 3 (76 mm) 0 RightSide 1 (25 mm) 0 Rear 3 (76 mm) 2 (51 mm) FrontandFlueArea - Enclose only with non-combustible materials.
A. Provisions must be made for easy access to the louvered service panel on the left side of the unit.
A removable panel at least 16 x 31 (406 x 787 mm) in line with the service panel to facilitate a service
manto work will be satisfactory. Seeinstallation sketch A. B. Referenceto backpanels deleted. No longer necessary. C. Easy accessibility through the front of the oven to the main burner, oven controls and flue slide push /
pullknobsmustbe provided. See installationsketchB.
Sketch A
60°
3/4 NPT GAS INLETS
Louvered Service Panel
Lintel Plate
115 VAC, 15 AMP
NEMA 5-15P
16"
(406mm)
LEFT SIDE VIEW
4
Sketch B
12"
(305mm)
FRONT VIEW
Main Burner
33"
(838mm)
30" STD. (762mm)
21/4 (57mm)
Push-Pull Knobs
10”
(254mm)
Oven Controls
3. SET-UP:
Your oven is packed standing on its back. Leave in on it's back while unpacking. The skid may be left under the oven forconvenience in furtherhandling. Unpack carefully to avoid damageto the oven. If concealed damageisfound,followtheinstructionsdetailedin Section1. Keep the area around the oven free and clear of combustible materials. Do not store any materials on top of or under any oven. Provisions for adequate air supply to your oven for ventilation and proper gas combustionisessential. As a minimum, observe the clearances detailedinSection2. Provideadequateventilationandmakeupairinaccordancewithlocalcodes.
The oven must be installed under a ventilation hood. Fit the flue diverter (see Sketch C) into the hole in the top front of the oven and secure with the screws supplied. Local inspectors and ventilation specialists should be consulted to make sure that the installation of the hood conforms to the local codes and requirements (see Sketch D).
Theovenmustbe installedinawell-ventilatedarea.
In the U.K., ventilationrequirementsdetailed in BS 5440 should be followed. Access to the bottom front door and left side control panel is required for day to day operation of the oven andfor servicing. Make sure that these areas are kept unobstructedfor easy access.
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