Bakers Pride Oven DR-34 User Manual

Double Revolving Oven

MODEL DR-34
Service Manual

Serial Numbers 100482 and Higher

Warranty Information

LIMITED ONE YEAR WARRANTY

BKI (The "Company") warrants to the original purchaser that at time of shipment from the
Company factory, this equipment will be free from defect in materials and workmanship. Written
notice of a claim under this warranty must be received by the Company within ONE YEAR from
the date of installation, but no longer than ONE YEAR AND THREE MONTHS from date of
shipment from the factory. Defective conditions caused by abnormal use or misuse, lack of or
improper maintenance, damage by third parties, alterations by unauthorized personnel, acts of
God, failure to follow installation and/or operating instructions, or any other events beyond the
reasonable control of the Company will NOT be covered under this warranty. The obligation of
the Company under this warranty shall be limited to repairing or replacing (at the option of the
Company) any part, with the exception of lamps, fuses, and glass (which are not covered under
warranty), which is found defective in the reasonable opinion of the Company. Any part found
defective by the Company will be repaired or replaced without charge F.O.B. factory,
Simpsonville, South Carolina or F.O.B. authorized BKI Distributor. The Company and/or its
authorized representatives will assume the normal replacement labor expense for the defective
part for the period of the warranty as stated above, excluding travel and/or other expenses
incidental to the replacement of the defective part, where replacement work is performed during
standard business hours and not subject to overtime, holiday rates, and/or any additional fees. IN
NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE OR
LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES
INCLUDING BUT NOT LIMITED TO, FOOD SPOILAGE OR PRODUCT LOSS. WARRANTY
DOES NOT COVER GLASS BREAKAGE. THE ABOVE WARRANTY IS EXCLUSIVE AND ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, ARE EXCLUDED INCLUDING THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

REPLACEMENT PARTS

Any appliance replacement part, with the exception of lamps, fuses, and glass, which proves to
be defective in material or workmanship within ninety (90) days of installation will be replaced
without charge F.O.B. Factory, Simpsonville, SC or F.O.B. authorized BKI Distributor. The user
shall have the responsibility and expense of removing and returning the defective part to the
Company as well as the cost of reinstalling the replacement or repaired part.

Double Revolving Oven Table of Contents

Table of Contents

Table of Contents........................................................................................................................................1

Introduction .................................................................................................................................................2

Safety Precautions....................................................................................................................................2

Safety Signs and Messages.................................................................................................................2

Safe Work Practices.............................................................................................................................3

Safety Decals .......................................................................................................................................5

Health And Sanitation Practices...............................................................................................................6

Food Handling......................................................................................................................................6

Storage Of Raw Meats.........................................................................................................................6

Coding Cooked Foods..........................................................................................................................6

Storage Of Prepared Foods.................................................................................................................6

Installation ...................................................................................................................................................7

Unpacking and Handling...........................................................................................................................7

Location and Clearance............................................................................................................................7

Wiring........................................................................................................................................................7

Replacement Parts......................................................................................................................................8

Assemblies................................................................................................................................................8

Electrical Components............................................................................................................................22

Mechanical Components........................................................................................................................24

Accessories.............................................................................................................................................26

Wiring Diagrams........................................................................................................................................27

Notes ..........................................................................................................................................................36

1

Double Revolving Oven Introduction

Introduction

The Double Revolving Oven is a compact, attractive and functional unit utilizing a double re volving
mechanism that ensures fast and even product cooking. It contains removable components and doors on
both sides for easy accessibility, maintenance and cleaning. A touch pad controller and switches are
provided to allow for quick setup and operation of the unit.

The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has
been built with care and dedication -- using the best materials available. Attention to the operating
instructions regarding proper installation, operation, and maintenance will result in long lasting
dependability to insure the highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If
you have any questions, please contact your BKI Distributor. If they are unable to
answer your questions, contact the BKI Technical Service Department, toll free:
1-800-927-6887. Outside the U.S., call 1-864-963-3471.

Safety Precautions

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol.
When you see this symbol on your equipment, be alert to the potential for personal injury or property
damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify
specific areas where potential hazards exist and special precautions should be taken. Know and
understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or
serious injury to you or other persons may result if these messages are not followed.

This message indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided,
may result in minor or moderate injury. It may also be used to alert against unsafe
practices.

This message is used when special information, instructions or identification are
required relating to procedures, equipment, tools, capacities and other special
data.

2

Double Revolving Oven Introduction

Safe Work Practices

Wear Safe Clothing Appropriate To
Your Job

Always wear your insulated mitts when handling hot racks
or touch any hot metal surface. If you lose or damage
your mitts, you can buy new ones at your local restaurant
equipment supply store or from your local BKI Distributor.

Never wear loose clothing such as neckties or scarves
while operating this equipment. Keep loose hair tied back
or in a hair net while operating this equipment.

Always wear appropriate personal protection equipment
during the cleaning process to guard against possible
injury from hot cleaning solution.

Beware of High Voltage

This equipment uses high voltage. Serious injury can
occur if you or any untrained or unauthorized person
installs, services, or repairs this equipment. Always use
an Authorized Service agent to service your equipment.

Keep this manual with the Equipment

This manual is an important part of your equipment.
Always keep it near for easy access.

If you need to replace this manual, contact:
BKI

Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887

Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may
not understand that this equipment is dangerous for them
and others.

NEVER allow children to play near or operate your
equipment.

3

Double Revolving Oven Introduction

Keep Safety Labels Clean and in Good
Condition

Do not remove or cover any safety labels on your
equipment. Keep all safety labels clean and in good
condition. Replace any damaged or missing safety labels.
Refer to the Safety Labels section for illustration and
location of safety labels on this unit.

If you need a new safety label, obtain the number of the
specific label illustrated on page 5, then contact:

BKI
Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the

equipment. You must use a 40-pound Type BC fire
extinguisher and keep it within 25 feet of your equipment.

Keep emergency numbers for doctors, ambulance
services, hospitals, and the fire department near your
telephone.

Know your responsibilities as an
Employer

• Make certain your employees know how to operate the
equipment.

• Make certain your employees are aware of the safety
precautions on the equipment and in this manual.

• Make certain that you have thoroughly trained your
employees about operating the equipment safely.

• Make certain the equipment is in proper working
condition. If you make unauthorized modifications to
the equipment, you will reduce the function and safety
of the equipment.

4

Double Revolving Oven Introduction

Safety Decals

5

Double Revolving Oven Introduction

Health And Sanitation Practices

BKI Rotisserie Ovens are manufactured to comply with health regulations and are tested and certified to

®

, cUL®, and NSF® standards. You must operate the equipment properly using only quality products

UL
and use meat thermometers to insure meats are thoroughly cooked.

Food Handling

• Wash hands thoroughly in warm, soapy water after handling raw poultry or meats.

• Clean and sanitize all utensils and surfaces that have been in contact with raw products. Clean

and sanitize the meat forks or baskets between cooking.

• Never place cooked meats on the same surfaces used to prepare raw me ats, unless the area
has been thoroughly cleaned and sanitized.

Storage Of Raw Meats

• Designate an area or shelf strictly for the storage of all raw meats to be used in the rotisserie.

• Raw product must always be stored at temperatures below 38° F. (3° C.).

• Never store or mix raw foods above cooked foods, as this is a health hazard.

raw foods contaminate cooked or processed foods.

• All chicken and chicken parts to be stored overnight must be thoroughly iced down and
refrigerated.

The drippings from

Coding Cooked Foods

All products cooked during the day should be sold the same day.
NOTE: It is not the intent of the rotisserie program to have unsold merchandise at the end of the cooking

day. Follow your company’s procedures for the handling of any leftover product.

Storage Of Prepared Foods

• Cold foods should be kept at or below 38° F. (3° C.).

• Hot foods must be maintained to meet local health codes, usually a minimum 145° F. (63° C.).

6

Double Revolving Oven Installation

Installation

Serious injury, equipment damage or death could result if attempting to install this
oven yourself. Ensure that an authorized BKI service agent install the oven.

Unpacking and Handling

It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and
crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is
found, note this on the bill of lading (all copies) prior to signing.

If damage is found when the equipment is opened, immediately call the delivering truck line and follow up
the call with a written report indicating concealed damage to your shipment. Ask for an immediate
inspection of your concealed damage item. Packaging material MUST be retained to show the inspector
from the truck line.

Remove all packing from the interior and exterior of the oven.

Location and Clearance

Place the oven no less than 10.5" (26.7 cm.) to combustible surfaces at the rear of the machine, and 1"
(2.54 cm.) on the sides.

Wiring

Electrocution, equipment failure or property damage could result if an unlicensed
electrician performs the electrical installation. Ensure that a licensed electrician
perform the electrical installation in accordance with local codes, or in the absence
of local codes, with the National Electrical Code, ANSI NFPA 70-20XX.

This unit, when installed by an authorized BKI service agent, must be wired for use in accordance with all
applicable local, state, and federal codes. For specific electrical requirements and conne ctions refer to the
wiring diagram attached to the unit or provided in the Service Manual.

7

Double Revolving Oven Replacement Parts

Replacement Parts

Use the information in this section to identify replacement parts. To order replacement parts, call your
local BKI sales and service representative. Before calling, please note the serial number on the rating tag
affixed to the unit.

Assemblies

Description Assembly # Figure # Table #

BEARING REPLACEMENT KIT AN9513560S Figure 1 Table 1
CONTROLLER W/ DECAL, 300° F AN9514390S Figure 2 Table 2
CONTROLLER W/ DECAL, 325° F AN9513280S Figure 2 Table 2
CONTROLLER W/ DECAL, CELSIUS AN9514850S Figure 2 Table 2
COOLING FAN AB95148400 Figure 3 Table 3
MOTOR PLATE (208V) AB95148000 Figure 4 Table 4
DOOR, CUSTOMER SIDE AC95124900 Figure 5 Table 5
DOOR, OPERATOR SIDE AC95124600 Figure 6 Table 6
DRIVE ROTOR AB95147500 Figure 7 Table 7
MOTOR PLATE (220-240V) AB95148100 Figure 8 Table 8
ROTOR/SHAFT AN9514780S Figure 9 Table 9

Figure 1. Bearing Replacement Kit

8

Double Revolving Oven Replacement Parts

Table 1. Bearing Replacement Kit Parts

ITEM # PART # QTY DESCRIPTION

1 B0241 5 BEARING, .75 ID X 1. OD .813 L
2 FT0366 5 RETAINING RING, PLANETARY GEAR
3 FT0367 5 SHIM, PLANETARY GEAR DR34
4 WSH256 5 WASHER, THRUST .765ID X 1.25OD
5 WSH257 5 WASHER, THRUST .765ID X 1.25OD

9

Double Revolving Oven Replacement Parts

Figure 2. Controller w/ Decal

10