Bakers Pride Oven CO11-G User Manual

BAKERSBAKERS
PRIDEPRIDE
INSTALLATION AND OPERATING INSTRUCTIONS
GAS CONVECTION OVEN
Model: CO11-G
INTENDED FOR OTHER THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
IMPORTANT INSTRUCTIONS
After the gas supply has been connected to your unit, it is extremely important to check piping for possible leaks. To do this, use soap and water solution or solutions which are expressly made for this purpose.
DO NOT USE matches, candles, flames, or other sources of ignition since these methods are extremely dangerous. Post in a prominent location instructions to be followed in the event you smell gas. Obtain these instructions from your local gas supplier.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable
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vapors and liquids in the vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death. Read the Installation,
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Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.
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Initial heating of oven may generate smoke or fumes and must be done in a well-ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.
Note: Only Pizza or Bread can have direct contact with ceramic decks. All other food products must be
placed in a pan or container to avoid direct contact with ceramic decks.
This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.
P/N U4151A 8/07
BAKERS PRIDE OVEN CO., INC.
30 Pine Street
New Rochelle, NY 10801
+1 (914) 576-0200 Phone (800) 431-2745 US & Canada
+1 (914) 576-0605 Fax www.bakerspride.com Web Address
info@bakerspride.com e-mail Address
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I. INSTALLATION INSTRUCTIONS
INDEX
SECTION ITEM PAGE
A Receiving B Set-Up Mounting C Installation with Casters (Optional) D Location and Minimum Clearances E Gas Connection F Electrical Connection G Flue Connections-Ventilation H Burner Operation I System Check - Rotary Control
II. OPERATING INSTRUCTIONS
1 General Instructions 2 System Operation Sequence
NOTE: For units with programmable controls a C&H-3 Plus Controller Manual is shipped under separate cover.
2 2 3 3 4 4 5 5 5
6 6
SECTION ITEM PAGE
A) Cook Only B) Timed Cooking C) Cook & Hold D) Steam Injection
E) Oven Cool Down 3 Cleaning 4 Servicing 5 Illustrations 6 Electrical Schematic - Rotary Control 7 Wiring Diagram - Rotary Control 8 Wiring Diagram - Programmable Control 9 Replacement Parts & Exploded Views 10 Warranty
TM
6 6 6 7 7 7 8 8 10 11 12 13 16
INSTALLATION INSTRUCTIONS
A. RECEIVING:
Read the notice on the outside carton regarding damage in transit. Damage discovered after opening the carton is "CONCEALED DAMAGE". Carrier must be notified immediately to send an inspector and to furnish forms for claims against the carrier.
When the oven arrives, it should consist of:
! A crate or carton containing your new oven (two for a stacked unit). ! A carton containing four 30" legs with mounting hardware ( A set of four 6" legs is supplied for
stacked installations).
! A carton containing a Flue Adapter and/or an optional Draft Hood for Direct Venting ( Not available
for European Community Countries)
B. SET UP/ MOUNTING:
In MASSACHUSETTS: All gas products must be installed by a “Massachusetts” licensed plumber or gas
fitter. Ventilation hoods must be installed in accordance with NFPA-96, current edition, with interlocks as described in that standard.
NOTE: This appliance must be installed by competent person in accordance with the rules in force. In the U.K. Corgi registered installers (including the regions of British Gas) undertake to work to safe and satisfactory standards. This appliance must be installed in accordance with the current Gas Safety (Installation and Use) Regulations and the relevant Building Regulations/lEE Regulations. Detailed recommendations are contained in the British Standard Codes Of Practice B.S. 6172, B.S. 5440:Part2 and B.S. 6891.
Your oven will be packed sitting on its bottom. The skid may be left under the oven for convenience in further handling. Unpack carefully, avoiding damage to the Stainless Steel front and/or trim. If concealed damage is found, follow the instructions detailed in Section A (Receiving). Keep the area around the ovens free and clear of combustible materials. Do not store any materials on top of or under any oven. The provision of adequate air supply to your oven for ventilation and proper gas combustion is essential. As a minimum,
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observe the clearances detailed in Section D (Location). Provide adequate ventilation and make up air in accordance with local codes. Servicing your oven is done through the front control panel and right side access cover. Assure that these areas are kept unobstructed for easy access.
For a single unit:
(1) Tilt Oven over onto left hand side, and attach two 30" legs on the right hand side with three 1/2" bolts
and washers. Tighten firmly.
(2) Using proper lifting equipment lift up the Ieft hand side and attach two 30" legs on the left hand side
the same way.
For a stack of two ovens:
(1) Tilt lower unit over onto the left hand side, attach two mounting plates to the right hand underside
and screw 6" legs into the center holes.
(2) Using proper lifting equipment lift up the left hand side and attach the mounting plates and 6" legs as
in (Step1 ).
(3) Using the lifting equipment, raise the top oven to proper height and slide on top of the bottom oven.
Line up sides and front of both ovens and fasten to each other with stacking brackets.
All legs for the CO11-G 1 and CO11-G2 as well as the base cabinet have a leveling adjustment. Start with
adjustment screwed all the way in. With a spirit Ievel placed on an oven rack, check and level side to side first and then front to back.
Fit the Standard Flue Diverter supplied (Figure 1) into the hole in the top of the oven (for under ventilation hood installation) and secure with screws. For direct venting. The Flue Adapter and the Draft Hood must be placed into the hole on top of the oven(Figure 2).
To assemble an open rack stand: Refer to fig.3
(1) Loosen 12 bolts( attaching 30" legs) slightly. (2) Remove 4 inner bolts, 1 from each of the four legs. Place top right angle and top left angle
underneath and tighten these 4 bolts. (3) Insert Open Rack Shelf and tighten into place with eight 3/8-16 screws, washers and nuts. (4) Position 'Rack Supports' and tighten in place using 4 each of Flat washers and 5/16-18 Hex Nuts.
To assemble over a Base Cabinet:
(1 ) Tilt cabinet over onto the left hand side. Attach two mounting plates to the right underside and screw
6" legs into the center holes. (2) Lift up left hand side of the base cabinet and attach the mounting plates and 6" Iegs on the
underside and screw 6" legs into center holes. (3) Using the lifting equipment, raise the top oven to proper height and slide on top of the base cabinet.
Line up sides and front and fasten to each other with stacking brackets.
C. INSTALLATION WITH CASTERS (OPTIONAL):
Four casters (two with wheel brakes) and the mounting hardware are packed and included in the shipment if ordered. Install casters with wheel brakes on the front of the unit. Installation of the unit should be made with a connector that complies with the latest edition of the Standard for Connectors for Movable Gas Appliances ANSI Z21.69, in the USA (CAN CGA-6.16 in Canada) and a quick disconnect device that complies with the latest edition of the standard for quick disconnect devices for use with gas fuel ANSI Z21A I in the USA (CAN 1-6.7 in Canada.) Adequate means must be provided to limit the movement of the appliance without depending on the connector and any quick disconnect device or its associated piping to limit the appliance movement. The restraint should be attached to the rear legs of the oven on which casters are mounted. If disconnection of the restraint is necessary, the restraint should be reconnected after the appliance has been returned to its originally installed position.
D. LOCATION AND MINIMUM CLEARANCES:
Move the oven to its final location keeping the minimum clearance from the back of the oven to the wall. This clearance is necessary for safe operation and to provide proper air flow to the burner chamber.
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MINIMUM CLEARANCES FROM COMBUSTIBLE AND NON-COMBUSTIBLE CONSTRUCTION
Under Ventilation Hood Direct Venting RIGHT WALL 1” 1"
LEFT WALL 1" 3" REAR WALL 3" 3"
CAUTION: Do not set the oven with its back flat against the wall. It will not operate
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E. GAS CONNECTIONS:
The ovens should not be installed on the same gas line with space heaters, boilers or other gas equipment with high intermittent demand.
The installation of this oven must conform with the latest local codes or Nationa/Fuel Gas Code. ANSI
Z223.1, Natural Gas Installation Code. CAN/CGA-BJ49.1. or the Propane Installation Code. CAN/CGA­BJ49.2
properly unless there is at least three inches breathing space behind the oven.
Suitable for installation on combustible floor when installed with legs or casters provided.
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The appliance must be isolated from the gas supply piping system by closing it’s manual shut-otf valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.45kPa). The appliance and its shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psig (3.45kPa). Use a pipe joint compound that is resistant to the action of liquefied petroleum gases when making gas Connections. For Propane gas, use at least 1/2" (13 mm) pipe or tubing with a 5/8" (16 mm) inside diameter. For Natural gas, use 3/4" (19 mm) pipe.
The gas pressure regulator is part of the combination valve and is adjusted to yield a pressure of 3.5" water column (9mbar) for Natural Gas. If the oven is ordered for use on Propane Gas or Butane the pressure regulator in the combination valve is preset at the factory to yield a pressure of 10" water column (25 mbar).
Gas supply pressure in the European Community countries should be as below: Gas Type Supply Pressure G20 20 mbar G25 25 mbar G20/25 20/25 mbar G30 30 or 50 mbar depending on country G31 30, 37, or 50 mbar depending on country
A separate shut-off valve for each oven must be provided. It should be as close as possible to the place where the gas line goes into the oven. It must be located such that it is easily accessible. When stacking with another oven, two shut-off valves, one for each of the two ovens, must be provided.
After the Gas Supply has been connected, it is extremely important to check all the piping for leaks. Use a soap and water solution or a product expressly made for this purpose. Do not use Matches, Candles or a Flame etc to check leaks since these methods are extremely dangerous.
F. ELECTRICAL CONNECTION:
The oven when installed must be electrically grounded in accordance with local codes/and/or the latest edition of the National Electrical Code ANSI/NFPA No. 70 in the USA (Canadian Electrical Code CSA Standard C22.I, Part 1 in Canada).
In Europe, the appliance must be connected by an earthing cable to all other units in the complete
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installation and thence to an independent earth connection in compliance with EN 60335-1 and/or local codes.
The electric motor, all the related switches, interior lights and the timer/buzzer, are all connected through the 6ft (1829 mm) power supply cord located at the rear of the oven. The supply cord must be plugged into a properly grounded three-prong receptacle. DO NOT CUT OR REMOVE THE GROUNDING PRONG
FROM THE PLUG.
Normal factory connections are made for 115 volts AC., 60 Hz. Service in USA and Canada or 230Volts AC, 50 Hz service in European Community Countries. Other voltages can be supplied upon request. Electrical characteristics of this unit can be found on the rating plate located on the right side of the unit.
This unit is provided with a permanently lubricated electric motor. A wiring diagram may be found on the back of the service panel on the right hand side and in this manual.
G. FLUE CONNECTION - VENTILATION:
(a) INSTALLATION UNDER VENTILATION HOOD (STANDARD):
If the oven is not vented directly and is installed under a ventilation hood, use the flue diverter (Fig. 1) supplied. Local inspectors and ventilation specialist should be consulted so that the design and the installation of the hood conforms to local/municipal codes. In U.K. ventilation requirements as detailed in B.S. 5440 should be followed.
(b) OPTIONAL DIRECT VENTING-NOT AVAILABLE FOR EUROPEAN COMMUNITY COUNTRIES:
If direct venting, a flue adapter and a draft hood (fig.2) are required to be installed. These prevent the flue gases leaving the oven from being affected by the air pressure changes on the outside of the flue stack extending out of the building. The flue pipe from the draft hood must not run downwards at any point from the oven to the final outlet. It should always slant slightly upwards. For best results it should rise straight up
NOTE: DO NOT PUT A DAMPER IN THE FLUE AND DO NOT CONNECT A BLOWER DIRECTLY TO THE FLUE.
If the flue runs directly to the free air outside the building, use a wind deflector or a UL listed vent cap at the end of the pipe. Termination of the vent must be at least two feet above the highest part of the roof within ten feet. REF: AGA CATALOG NO. XH0474.
H. BURNER OPERATION:
The oven burner flame should always have a blue appearance. This indicates a good mixture of air and gas. When using LP gas the flame will have a blue yellow appearance. There may be intermittent yellow-orange flame noticed. This is caused by dust particles burning in the flame.
I. SYSTEM CHECK - ROTARY CONTROL:
I) Open the oven door.
2) Turn Selector Switch to 'Hi'. The indicator light near Selector Switch and oven light will illuminate.
3) Close the door. Oven lights will go off and fan will run. Make sure fan is rotating clockwise looking
from front.
4) Press Oven Light switch. Oven light will go on and will go off as switch is released.
5) Turn Gas Cock Dial to 'ON' position.(only for USA & Canada)
6) Turn the thermostat knob. The indicator light near the thermostat will Illuminate and the burners will
come on.
7) Turn the Timer Knob and set a time of 2 minutes. At the end of 2 minutes, you should hear the
buzzer. Turn the timer knob to '0' to reset.
8) Open the oven doors. Oven lights will go on, and burners and fan will go off.
9) Turn Selector switch to 'Cool Down' position. The fan will run to cool down the oven.
10) Turn Selector Switch to '0' position.
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