Bakers pride Y800, Y600 User Manual

OPERATION MANUAL

SUPERDECK SERIES GAS DECK OVENS

SERIES: Y600 & Y800

BUILT BY CRAFTSMEN. TESTED BY TIME®.

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

FLOOR MODEL GAS DECK OVENS

Series:
Y600 and Y800

Bakers Pride Oven Company, LLC is a wholly owned
subsidiary of Standex International Corporation.

All gas operated Bakers Pride® deck ovens are intended
for use with the type of gas specified on the rating plate
and for installation will be in accordance with National
Fuel Gas Code ANSI Z223.1 (latest edition).

WARNING

FOR YOUR SAFETY: Do not store or use gasoline
or other flammable vapors or liquids in the vicinity
of this or any other appliance.

WARNING

IMPORTANT INSTRUCTIONS: After the gas
supply has been connected to your unit, it is
extremely important to check piping for possible
leaks. To do this, use soap and water solution or
solutions that are expressly made for this purpose.

DO NOT USE matches, candles, flames, or other
sources of ignition since these methods are
extremely dangerous. Post in a prominent location
instructions to be followed in the event you smell
gas. Obtain these instructions from your local gas
supplier.

NOTICE

CAUTION

Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.

NOTICE

Instructions to be followed in the event the user
smells gas must be posted in a prominent location
in the kitchen area. This information shall be
obtained from the local gas supplier.

WARNING

California Residents Only

WARNING: This product can expose you to
chemicals including chromium which is known to
the State of California to cause cancer and birth
defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.

Please retain this manual for future references.

This equipment is design engineered for commercial
use only.

Only Pizza or Bread can have direct contact with
Fibrament decks. All other food products must
be placed in a pan or container to avoid direct
contact with ceramic decks.

BAKERS PRIDE OVEN COMPANY, LLC.

1307 N. Watters Rd., Suite 180

Phone: [phone] | Fax: [phone] | www.bakerspride.com

Allen, TX 75013

P/N U4282A 9/18

TABLE OF CONTENTS

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS 2

RECEIVING 2

CLEARANCES 2

ASSEMBLING THE STAND 3

INSTALLATION WITH CASTERS 4

PIZZA DECKS 4

(A) THREE DECK INSTALLATION 4

(B) FIVE DECK INSTALLATION 4

GAS AND ELECTRIC CONNECTIONS 5

FLUE CONNECTION-VENTILATION 6

(A) UNDER VENTILATION HOOD 6

(B) DIRECT VENTING 6

MAIN BURNER SAFETY PILOT OPERATION 6

(A) PILOT BURNER LIGHTING PROCEDURE 7

(B) PILOT BURNER FLAME ADJUSTMENTS 7

BURNER OPERATION 7

(A) MAIN BURNER 7

(B) AERATION &BY-PASSFLAME ADJUSTMENT 7

THERMOSTAT CALIBRATION 7

FLAME DIVERTERS 7

OPERATING INSTRUCTIONS 8

LIGHTING PROCEDURE 8

BREAKING IN 8

BAKING 8

RECOMMENDED OPERATING PROCEDURE 8

HELPFUL HINTS 9

CLEANING AND MAINTENANCE 9
OVEN EXTERIOR 9

CONTROL PANEL 9

FLUE VENT 10

OVEN INTERIOR 10

(A) BAKING CHAMBER 10

(B) BAKING DECKS 10

(C) BURNER COMPARTMENT 10

TROUBLESHOOTING CHART 11

EXPLODED VIEWS & PARTS LISTS 12

WIRING DIAGRAMS 16

WARRANTY 17

EN 437
Gas Cat.

I2H G20 @ 20mbar
I2L G25 @ 25mbar
I2E G20 @ 20mbar
I2E+ G20/25 @ 20/25mbar

LP Gas models are not available for European Community Countries.

Gas and Supply
Pressures

TYPE OF GAS MANIFOLD PRESSURE

MODEL BTU/HR KW MODEL BTU/HR KW

Y-600 120,000 35.15
Y-800 120,000 35.15

A TB ED KF IF RG RD EI

u u u u u u u u u

u u

For North America:

Natural 3.5” Water Column

LP 10” Water Column

Models Covered:

Designated European Market = u

I

E

T

u u

L UN LP TE SS EG

u

B

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FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS

Receiving:

Read the notice on the outside carton regarding damage
in transit. Damage discovered after opening crate(s)/
carton(s) is ‘CONCEALED DAMAGE’ and the carrier
must be notified immediately to send an inspector and
also to furnish forms for the consignee’s claim.

When the oven arrives, it should consist of:

a) A crate or carton containing your new oven.

b) A carton containing 4 legs with mounting hardware.

c) A strapped skid containing baking decks.

Place the oven and parts as close as possible to the area
of final installation before uncrating.

WARNING

In MASSACHUSETTS: All gas products must be
installed by a “Massachusetts” licensed plumber
or gas fitter. Ventilation hoods must be installed in
accordance with NFPA-96, current edition, with
interlocks as described in that standard.

WARNING

Installation must conform with local codes and/
or with the latest edition of the ANS Z-223.1
National Fuel Gas Code in USA (CAN/CGA-B

149.1 or 2 Installation Code in Canada).

WARNING

This appliance must be installed by a competent
person in accordance with the rules in force. In
the U.K. Corgi registered installers (including the
regions of British Gas) undertake to work to safe
and satisfactory standards. This appliance must
be installed in accordance with the current Gas
Safety (Installation and Use) Regulations and the
relevant Building Regulations/lEE Regulations.
Detailed recommendations are contained in the
British Standard Codes Of Practice BS 6172, BS
5440:Part 2 and BS 6891.

Clearances:

Combustible

Construction
Minimum Clearance from: Left
Side
Minimum Clearance from: Right
Side
Minimum Clearance from: Rear 3” (75mm) 2” (51mm)

3” (75mm) 0”

1” (25mm) 2”

Non-Combustible

Construction

Set Up:

The oven must be installed in a well-ventilated area.

Your oven is packed standing on its back. Leave it on
its back while unpacking. The skid may be left under
the oven for convenience in further handling. Unpack
carefully to avoid damage to the oven. If concealed
damage is found, follow the instructions detailed in
Receiving Section.

Keep the area around the oven free and clear of
combustible materials. Do not store any materials on
top of or under any oven. The provision of an adequate
air supply to your oven for ventilation and proper gas
combustion is essential. As a minimum, observe the
clearances detailed in Section 2. Provide adequate
ventilation and make up air in accordance with local
codes.

Fit the flue diverter supplied (See Fig.1) into the hole
located at top near the left rear of the oven and secure
with screws for installing the oven under a ventilation
hood. For Direct Venting, Optional Draft Hood (Fig.

2) must be placed into the hole. Direct Venting not
available for European Community Countries. Local
inspectors and ventilation specialists should be
consulted to make sure that the installation of the
hood conforms to the local codes and requirements
(See Fig. 3). In UK ventilation requirements as
detailed in BS 5440 should be followed.

Access to the bottom front door and left side control
panel is for day to day operation of the oven and for
servicing. Make these areas are kept unobstructed for
easy access.

Figure 1

Flue Diverter
(For use w/
Collection
Hood)

Draft Hood
(For use
w/Direct
Venting)

Figure 2

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FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS

Assembling The Stand:

Legs are shipped in a separate carton complete with
mounting bolts.

a) Bolt four legs to the four of the stand using the

supplied 3/8-16 x 3/4 bolts, flat washers, and lock
washers. (See Fig. 4).

b) Bolt side braces and rear brace to legs using

supplied 3/8-16 x 3/4 bolts, lock washer, and flat
washer. (See Fig. 5).

c) Using proper lifting equipment, lower the oven

from its back to its bottom. Lift the unit and set on
stand. (See Fig.6).

d) Move the oven to its final location keeping the

minimum clearances from the back of the oven
to the wall. This clearance is necessary for safe
operation and to provide proper air-flow to the
burner chamber.

Figure 4

Figure 3

Figure 5

Figure 6

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FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS

Installation With Casters (Optional):

Four Casters (two with wheel brakes) and the mounting
hardware is packed and included in the shipment if
ordered. Install casters with wheel brakes on the front of
the unit.

NOTICE

Installation should be made with a connector that
complies with the latest edition of the Standard
for Connectors for Movable Gas Appliances ANSI
Z21.69 in the USA (CAN CGA-6.16 in Canada)
and a quick disconnect device that complies
with the latest edition of the Standard for Quick
Disconnect Devices for use with gas fuel ANSI
Z21.41 in the USA (CAN CGA 1-6.9 in Canada)
and adequate means must be provided to limit
the movement of the appliance without depending
on the connector and any quick disconnect device
or its associated piping.

The restraint should be attached to the rear legs of the
oven on which casters are mounted. lf disconnection of
the restraint is necessary to move the oven for servicing
needs, the restraint should be reconnected after the
appliance has been returned to its originally installed
position.

A. Three Deck Installation:

(a) Slide one deck into the baking chamber and

push it as far as possible to one side.

(b) Slide the second deck into the baking chamber

on the side opposite to the first deck.

(c) Slide the third deck into the center section.

(d) Use metal shims to level the decks.

(e) Use wedges in the back and on the sides of the

deck if the decks are loose. The three decks
should be tight against each other with no gap
between them (See Fig. 7).

(f) Put the hearth trim in place between the deck

and the door.

Pizza Deck:

(a) Remove all packing material, samples, shims, etc.

from the baking chamber leaving the two metal
hearth liner sheets on the baking chamber floor.
Make sure that the two metal hearth liner sheets
cover the entire bottom of the chamber.

(b) Depending on the model, three or five slabs of

the Pizza Deck are provided with the oven. This
material is heavy, and fragile, and should be
handled carefully.

WARNING

DO NOT install the baking stones until you have
read the pre-drying instructions. Failure to pre-dry
the stones can result in severe damage to your
oven and void the manufacturer’s warranty.

Figure 7

B. Five Deck Installation:

(a) Slide one deck into the baking chamber and

push it as far as possible to one side.

(b) Slide the second deck into the baking

chamber on the side opposite to the first deck.

(c) Slide the third and the fourth decks in the

same as the first two decks.

(d) Slide the fifth deck into the center section.

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FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS

(e) To minimize warpage and extend the life of

the Fibrament Stones, they must be pre-dried
before use.

(1) KEEP THE OVEN DOOR CLOSED DURING

THE ENTIRE PRE-DRYING PROCESS.

(2) Let the baking stones adjust to room

temperature before beginning.

(3) Preheat the stones with the pilot burner on

for 1 hour.

(4) Increase the temperature to below 300°F

to maintain a flame height of less than a
1/4”). Maintain this setting for 3 hours

(5) After 3 hours increase temperature to

300°F for 1 hour, then 400°F for 1 hour,
and then 500°F for 1 hour.

(6) DO NOT ALTER THIS PROCESS, failure to

properly pre dry stones can cause warping,
cracking, or shattering with explosive
force.

(f) Use metal shims as needed to level the decks.

(g) Use wedges in the back and on the sides of

the deck if the slabs are loose. The five decks
should be tight against each other with no gap
between them (See Fig. 8).

(h) Put the hearth trim in place between the deck

and the door.

NOTICE

If the side wedges are pushed in too tight, the
heat controls, operated by the black knobs,
located on the front of the oven, will not slide
freely.

Gas and Electric Connections:

Propane gas units are not available in the European
Community Countries.

(a) The appliance when installed must be electrically

grounded in accordance with local codes and/or
the latest edition of the National Electric Code
ANSI/NFPA 70 in USA (Canadian Electric Code
CSAC22.2 in Canada).

(b) In Europe, appliance must be connected by an

earthing cable to all other units in the complete
installation and thence to an independent earth
connection in compliance with EN 60335-1 and/
or local codes.

(c) The ovens should not be installed on the same line

with space heaters, boilers or other gas equipment
with high intermittent demand.

(d) Use a pipe joint compound that is resistant to the

action of liquefied petroleum gases when making
gas connections.

Figure 8

(e) For Propane gas, use at least 1/2” (13 mm) pipe

or tubing with a 5/8” (16 mm) inside diameter.
For Natural gas, use 3/4” (19 mm) pipe.

(f) The appliance must be isolated from the gas

supply piping system by closing its manual shut­off valve during any pressure testing of the gas
supply piping system at test pressures equal to or
less than 1/2 psig (3.45kpa).

(g) The appliance and its shut-off valve must be

disconnected from the gas supply piping system
during any pressure testing of that system attest
pressures in excess of 1/2” psig (3.45kpa).

5