Bakers pride Y800, Y600 User Manual

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OPERATION MANUAL

SUPERDECK SERIES GAS DECK OVENS

SERIES: Y600 & Y800

BUILT BY CRAFTSMEN. TESTED BY TIME®.

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

FLOOR MODEL GAS DECK OVENS

Series: Y600 and Y800

Bakers Pride Oven Company, LLC is a wholly owned subsidiary of Standex International Corporation.

All gas operated Bakers Pride® deck ovens are intended for use with the type of gas speciﬁed on the rating plate and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition).

WARNING

FOR YOUR SAFETY: Do not store or use gasoline or other ﬂammable vapors or liquids in the vicinity of this or any other appliance.

WARNING

IMPORTANT INSTRUCTIONS: After the gas supply has been connected to your unit, it is extremely important to check piping for possible leaks. To do this, use soap and water solution or solutions that are expressly made for this purpose.

DO NOT USE matches, candles, ﬂames, or other sources of ignition since these methods are extremely dangerous. Post in a prominent location instructions to be followed in the event you smell gas. Obtain these instructions from your local gas supplier.

NOTICE

CAUTION

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

NOTICE

Instructions to be followed in the event the user smells gas must be posted in a prominent location in the kitchen area. This information shall be obtained from the local gas supplier.

WARNING

California Residents Only

WARNING: This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Please retain this manual for future references.

This equipment is design engineered for commercial use only.

Only Pizza or Bread can have direct contact with Fibrament decks. All other food products must be placed in a pan or container to avoid direct contact with ceramic decks.

BAKERS PRIDE OVEN COMPANY, LLC.

1307 N. Watters Rd., Suite 180

Phone: 800.527.2100 | Fax: 914.576.0605 | www.bakerspride.com

Allen, TX 75013

P/N U4282A 9/18

TABLE OF CONTENTS

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS 2

RECEIVING 2

CLEARANCES 2

ASSEMBLING THE STAND 3

INSTALLATION WITH CASTERS 4

PIZZA DECKS 4

(A) THREE DECK INSTALLATION 4

(B) FIVE DECK INSTALLATION 4

GAS AND ELECTRIC CONNECTIONS 5

FLUE CONNECTION-VENTILATION 6

(A) UNDER VENTILATION HOOD 6

(B) DIRECT VENTING 6

MAIN BURNER SAFETY PILOT OPERATION 6

(A) PILOT BURNER LIGHTING PROCEDURE 7

(B) PILOT BURNER FLAME ADJUSTMENTS 7

BURNER OPERATION 7

(A) MAIN BURNER 7

(B) AERATION &BY-PASSFLAME ADJUSTMENT 7

THERMOSTAT CALIBRATION 7

FLAME DIVERTERS 7

OPERATING INSTRUCTIONS 8

LIGHTING PROCEDURE 8

BREAKING IN 8

BAKING 8

RECOMMENDED OPERATING PROCEDURE 8

HELPFUL HINTS 9

CLEANING AND MAINTENANCE 9 OVEN EXTERIOR 9

CONTROL PANEL 9

FLUE VENT 10

OVEN INTERIOR 10

(A) BAKING CHAMBER 10

(B) BAKING DECKS 10

TROUBLESHOOTING CHART 11

EXPLODED VIEWS & PARTS LISTS 12

WIRING DIAGRAMS 16

WARRANTY 17

EN 437 Gas Cat.

I2H G20 @ 20mbar I2L G25 @ 25mbar I2E G20 @ 20mbar I2E+ G20/25 @ 20/25mbar

LP Gas models are not available for European Community Countries.

Gas and Supply Pressures

TYPE OF GAS MANIFOLD PRESSURE

MODEL BTU/HR KW MODEL BTU/HR KW

Y-600 120,000 35.15 Y-800 120,000 35.15

A TB ED KF IF RG RD EI

u u u u u u u u u

u u

For North America:

Natural 3.5” Water Column

LP 10” Water Column

Models Covered:

Designated European Market = u

u u

L UN LP TE SS EG

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS

Receiving:

Read the notice on the outside carton regarding damage in transit. Damage discovered after opening crate(s)/ carton(s) is ‘CONCEALED DAMAGE’ and the carrier must be notiﬁed immediately to send an inspector and also to furnish forms for the consignee’s claim.

When the oven arrives, it should consist of:

a) A crate or carton containing your new oven.

b) A carton containing 4 legs with mounting hardware.

c) A strapped skid containing baking decks.

Place the oven and parts as close as possible to the area of ﬁnal installation before uncrating.

WARNING

In MASSACHUSETTS: All gas products must be installed by a “Massachusetts” licensed plumber or gas ﬁtter. Ventilation hoods must be installed in accordance with NFPA-96, current edition, with interlocks as described in that standard.

WARNING

Installation must conform with local codes and/ or with the latest edition of the ANS Z-223.1 National Fuel Gas Code in USA (CAN/CGA-B

149.1 or 2 Installation Code in Canada).

WARNING

This appliance must be installed by a competent person in accordance with the rules in force. In the U.K. Corgi registered installers (including the regions of British Gas) undertake to work to safe and satisfactory standards. This appliance must be installed in accordance with the current Gas Safety (Installation and Use) Regulations and the relevant Building Regulations/lEE Regulations. Detailed recommendations are contained in the British Standard Codes Of Practice BS 6172, BS 5440:Part 2 and BS 6891.

Clearances:

Combustible

Construction Minimum Clearance from: Left Side Minimum Clearance from: Right Side Minimum Clearance from: Rear 3” (75mm) 2” (51mm)

3” (75mm) 0”

1” (25mm) 2”

Non-Combustible

Construction

Set Up:

The oven must be installed in a well-ventilated area.

Your oven is packed standing on its back. Leave it on its back while unpacking. The skid may be left under the oven for convenience in further handling. Unpack carefully to avoid damage to the oven. If concealed damage is found, follow the instructions detailed in Receiving Section.

Keep the area around the oven free and clear of combustible materials. Do not store any materials on top of or under any oven. The provision of an adequate air supply to your oven for ventilation and proper gas combustion is essential. As a minimum, observe the clearances detailed in Section 2. Provide adequate ventilation and make up air in accordance with local codes.

Fit the ﬂue diverter supplied (See Fig.1) into the hole located at top near the left rear of the oven and secure with screws for installing the oven under a ventilation hood. For Direct Venting, Optional Draft Hood (Fig.

2) must be placed into the hole. Direct Venting not available for European Community Countries. Local inspectors and ventilation specialists should be consulted to make sure that the installation of the hood conforms to the local codes and requirements (See Fig. 3). In UK ventilation requirements as detailed in BS 5440 should be followed.

Access to the bottom front door and left side control panel is for day to day operation of the oven and for servicing. Make these areas are kept unobstructed for easy access.

Figure 1

Flue Diverter (For use w/ Collection Hood)

Draft Hood (For use w/Direct Venting)

Figure 2

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS

Assembling The Stand:

Legs are shipped in a separate carton complete with mounting bolts.

a) Bolt four legs to the four of the stand using the

supplied 3/8-16 x 3/4 bolts, ﬂat washers, and lock washers. (See Fig. 4).

b) Bolt side braces and rear brace to legs using

supplied 3/8-16 x 3/4 bolts, lock washer, and ﬂat washer. (See Fig. 5).

c) Using proper lifting equipment, lower the oven

from its back to its bottom. Lift the unit and set on stand. (See Fig.6).

d) Move the oven to its ﬁnal location keeping the

minimum clearances from the back of the oven to the wall. This clearance is necessary for safe operation and to provide proper air-ﬂow to the burner chamber.

Figure 4

Figure 3

Figure 5

Figure 6

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS

Installation With Casters (Optional):

Four Casters (two with wheel brakes) and the mounting hardware is packed and included in the shipment if ordered. Install casters with wheel brakes on the front of the unit.

NOTICE

Installation should be made with a connector that complies with the latest edition of the Standard for Connectors for Movable Gas Appliances ANSI Z21.69 in the USA (CAN CGA-6.16 in Canada) and a quick disconnect device that complies with the latest edition of the Standard for Quick Disconnect Devices for use with gas fuel ANSI Z21.41 in the USA (CAN CGA 1-6.9 in Canada) and adequate means must be provided to limit the movement of the appliance without depending on the connector and any quick disconnect device or its associated piping.

The restraint should be attached to the rear legs of the oven on which casters are mounted. lf disconnection of the restraint is necessary to move the oven for servicing needs, the restraint should be reconnected after the appliance has been returned to its originally installed position.

A. Three Deck Installation:

(a) Slide one deck into the baking chamber and

push it as far as possible to one side.

(b) Slide the second deck into the baking chamber

on the side opposite to the ﬁrst deck.

(d) Use metal shims to level the decks.

(e) Use wedges in the back and on the sides of the

deck if the decks are loose. The three decks should be tight against each other with no gap between them (See Fig. 7).

(f) Put the hearth trim in place between the deck

and the door.

Pizza Deck:

(a) Remove all packing material, samples, shims, etc.

from the baking chamber leaving the two metal hearth liner sheets on the baking chamber ﬂoor. Make sure that the two metal hearth liner sheets cover the entire bottom of the chamber.

(b) Depending on the model, three or ﬁve slabs of

the Pizza Deck are provided with the oven. This material is heavy, and fragile, and should be handled carefully.

WARNING

DO NOT install the baking stones until you have read the pre-drying instructions. Failure to pre-dry the stones can result in severe damage to your oven and void the manufacturer’s warranty.

Figure 7

B. Five Deck Installation:

(a) Slide one deck into the baking chamber and

push it as far as possible to one side.

(b) Slide the second deck into the baking

chamber on the side opposite to the ﬁrst deck.

same as the ﬁrst two decks.

(d) Slide the ﬁfth deck into the center section.

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS

(e) To minimize warpage and extend the life of

the Fibrament Stones, they must be pre-dried before use.

(1) KEEP THE OVEN DOOR CLOSED DURING

THE ENTIRE PRE-DRYING PROCESS.

(2) Let the baking stones adjust to room

temperature before beginning.

(3) Preheat the stones with the pilot burner on

for 1 hour.

(4) Increase the temperature to below 300°F

to maintain a ﬂame height of less than a 1/4”). Maintain this setting for 3 hours

(5) After 3 hours increase temperature to

300°F for 1 hour, then 400°F for 1 hour, and then 500°F for 1 hour.

(6) DO NOT ALTER THIS PROCESS, failure to

properly pre dry stones can cause warping, cracking, or shattering with explosive force.

(f) Use metal shims as needed to level the decks.

(g) Use wedges in the back and on the sides of

the deck if the slabs are loose. The ﬁve decks should be tight against each other with no gap between them (See Fig. 8).

(h) Put the hearth trim in place between the deck

and the door.

NOTICE

If the side wedges are pushed in too tight, the heat controls, operated by the black knobs, located on the front of the oven, will not slide freely.

Gas and Electric Connections:

Propane gas units are not available in the European Community Countries.

(a) The appliance when installed must be electrically

grounded in accordance with local codes and/or the latest edition of the National Electric Code ANSI/NFPA 70 in USA (Canadian Electric Code CSAC22.2 in Canada).

(b) In Europe, appliance must be connected by an

earthing cable to all other units in the complete installation and thence to an independent earth connection in compliance with EN 60335-1 and/ or local codes.

with space heaters, boilers or other gas equipment with high intermittent demand.

(d) Use a pipe joint compound that is resistant to the

action of liqueﬁed petroleum gases when making gas connections.

Figure 8

(e) For Propane gas, use at least 1/2” (13 mm) pipe

or tubing with a 5/8” (16 mm) inside diameter. For Natural gas, use 3/4” (19 mm) pipe.

(f) The appliance must be isolated from the gas

supply piping system by closing its manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.45kpa).

(g) The appliance and its shut-off valve must be

disconnected from the gas supply piping system during any pressure testing of that system attest pressures in excess of 1/2” psig (3.45kpa).

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