Bakers Pride XXE-4 Service Manual

OPERATION MANUAL

DANTE SERIES GAS CHARBROILERS

SERIES: XXE

BUILT BY CRAFTSMEN. TESTED BY TIME®.

XXE CHARBROILER OPERATION MANUAL

CHARBROILER OPERATION MANUAL

Models: Dante XXE

Bakers Pride Oven Company, LLC is a wholly owned subsidiary of Standex International Corporation.

All gas operated Bakers Pride® charbroilers are intended for use with the type of gas speciﬁed on the rating plate and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition).

WARNING

FOR YOUR SAFETY: Do not store or use gasoline or other ﬂammable vapors or liquids in the vicinity of this or any other appliance.

WARNING

After the gas supply has been connected to your unit, it is extremely important to check piping for possible leaks. To do this, use soap and water solution or solutions which are expressly made for this purpose. DO NOT USE matches, candles, ﬂames, or other sources of ignition since these methods are extremely dangerous.

Post in a prominent location instructions to be followed in the event you smell gas. Obtain these instructions from your local gas supplier.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

WARNING

Instructions must be posted in a prominent location. All safety precautions must be taken in the event the user smells gas. Safety information can be obtained from your local gas supplier.

Please retain this manual for future references.

This equipment is design engineered for commercial use only.

This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.

WARNING

California Residents Only

WARNING: This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

BAKERS PRIDE OVEN COMPANY, LLC.

1307 N. Watters Rd., Suite 180

Allen, TX 75013

Phone: 800.527.2100 | Fax: 914.576.0605 | www.bakerspride.com

P/N U4144A 9/18

TABLE OF CONTENTS

DANGER

WARNING

CAUTION

NOTICE

XXE CHARBROILER OPERATION MANUAL

INSTALLATION INSTRUCTIONS 1

INSTALLATION 1

CLEARANCES 2

GAS CONNECTION 2

BURNERS 2

RADIANTS 2

TOP GRATES 2

LIGHTING INSTRUCTIONS 3

GREASE PAN 3

GRIDDLE PLATE 3

ADDITIONAL INSTALLATION INSTRUCTIONS 3

INSTALLATION WITH CASTERS 3

SAFETY PRECAUTIONS

This symbol warns of imminent hazard which will result in serious injury or death.

OPERATING INSTRUCTIONS 4

LIGHTING PROCEDURE 4

BROILING 4

MAINTENANCE 4

SERVICE 4

CARE & CLEANING 4

CLEANING TOOLS 4

TROUBLESHOOTING CHART 5

MANIFOLD & VALVE ASSEMBLY VIEWS 5

PARTS LIST AND EXPLODED VIEWS 6

WARRANTY 11

This symbol refers to a potential hazard or unsafe practice, which may result in or moderate injury or product or property damage.

This symbol refers to a potential hazard or unsafe practice, which could result in serious injury or death.

INSTALLATION INSTRUCTIONS

Installation Instructions

(A) INSTALLATION of this broiler must conform

with the latest edition of National Fuel Gas Code and/or local codes, (the American National Standard 2-223.1 in USA and CAN/CGA-B149.1 or 2 Installation Code in Canada). In Europe, this appliance must be installed in conformity with current regulations and used only in a well ventilated space.

This symbol refers to information that needs special attention or must be fully understood even though not dangerous.

(B) In MASSACHUSETTS, All gas products must be

installed by a “Massachusetts” licensed plumber or gas ﬁtter. Ventilation hoods must be installed in accordance with NFPA-96, current edition, with interlocks as described in that standard.

XXE CHARBROILER OPERATION MANUAL

CAUTION

NOTICE

INSTALLATION INSTRUCTIONS

Acceptable Clearances:

(A) USA and Canada. Due to intense heat generated

by radiation, in USA and Canada these broilers should be installed in non-combustible locations only, including the areas above the grate level.

Minimum Clearance From Non-Combustible Construction:

Right Left Back

50mm (2”) 50mm (2”) 50mm (2”)

(B) European Community Countries

Minimum clearance from:

Right Left Back Floor

Combustible construction Non-combustible construction

250mm 250mm 250mm 150mm

50mm 50mm 50mm 100mm

Gas Connection:

The gas pressure regulator supplied must be installed at the gas inlet of each broiler unless required otherwise by local codes. Each regulator is adjusted to yield a manifold pressure of 3.5” water column (9 mbar) for natural gas or 10” water column (25 m bar) for propane gas. Units for propane gas are available for use in USA and Canada only.

Recommended minimum gas supply lines are listed below:

All XXE Models: 3/4” (19 mm )

When making gas pipe connections, pipe joint compound resistant to the action of liqueﬁed petroleum gases should be used.

The broiler and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1/2 psig (3.45 kpa).

The broiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.45 kpa).

Burners

Check to see that air mixer caps on the front of all burners are adjusted and tightened, allowing half the opening to show.

To install the burners:

(A) Place the front venturi end of the burner into the

valve assembly by ﬁtting the center hole of the air mixer cap over the brass oriﬁce.

(B) Drop the two ends of the burners over the

burner support pins in the front and back of the chamber.

Radiants

Mount the “A” shaped radiants over the burners with each end mounted on special supports on the front and rear of the chamber. A radiant should be mounted over eachburner assembly.

A shut-off valve in a readily accessible location must be mounted on the gas supply line before the unit.

For units using propane gas supply In USA and Canada lines less than 1/2” (12.7 mm) inside diameter should not be used.

On the XXE series, the gas connection is located on the right rear of the unit.

Be sure to cap whichever side is not connected.

Top Grates

Place a grate over each of the radiants. For normal operation the pointed side of the grate is facing up. For use with foods that require extra, support, the ﬂat side may be used.

On XXE models, grates can be placed on three levels; two positions are built into the rear of the unit; the third position requires a special adapter which is supplied with the unit.

The adapter covers only half of the broiler. To cover the entire unit, optional adapters can be ordered.

XXE CHARBROILER OPERATION MANUAL

NOTICE

INSTALLATION INSTRUCTIONS

Lighting:

Each burner has a standing pilot burner which must be lit before the burners can be lit. To light the pilot burners:

(A) Turn all broiler valves to off position

(B) Open main gas shut off valve ( provided by

customer).

control knob to the pilot burner ignition position.

(D) Using a lit taper, light the pilot burner.

(E) Release the knob after 30 seconds. Pilot burner

should stay lit. If the pilot burner does not remain lit, wait for 5 minutes and repeat steps C and D. Hold the knob pressed longer before releasing.

(F) With a screwdriver adjust the pilot burner ﬂame

to about 1/2” (12.7 mm). Turn the adjusting screw clockwise to reduce or counterclockwise to increase the pilot burner ﬂame.

(G) Each burner may now be adjusted to the desired

ﬂame size by turning the individual burner valve knob.

(H) Turn the knob to the pilot burner ignition position

to shut down the main burner.

(I) Turn the knob to off position to shut down the

pilot burners.

Wait ﬁve minutes before attempting to relight the pilot burners.

Grease Pan

A grease pan is provided below the burners to hold any grease that drips down past the radiants while broiling. An additional grease drawer is provided in the front right corner of the grease pan to collect the grease from the grease drain in the front which in turn drains into the grease collector.

Water is usually added to the grease pan to reduce ﬂareup and ﬂash back. The grease drip will extinguish as it hits the water.

Griddle Plate (Optional)

Griddle plates should not cover more than 50% of the BROILING area. Each Griddle Plate ﬁts on top of two grates. It is not necessary to remove the top grates and radiants before installing the griddle plate.

Additional Installation Instructions

(A) Keep the area around the broiler free and clear of

combustible materials.

(B) The provision of an adequate air supply to your

broiler is essential. Provide for sufﬁcient outside air to enter the broiling area and assure that this air ﬂow is not obstructed.

broiler. Assure that this area is kept open and unobstructed.

(D) Servicing is accomplished through the front and

top of the broiler. Assure that this area is kept unobstructed for proper servicing and operation.

Installation With Casters

(A) Install the casters with wheel brakes on the front

of the appliance.

(B) Installation should be made with a connector that

complies with the latest edition of the Standard for Connectors for Movable Gas Appliances (ANS/ Z21.69 in USA, CAN/CGA-6.16 in Canada) and a quick disconnect device that complies with the latest edition of the Standard for Quick Disconnect Devices for use with gas fuel (ANSIZ21.41 in USA, CAN1-6.9 in Canada). Adequate means must be provided to limit the movement of the appliance without depending on the connector and any quick disconnect device or its associated piping to limit the appliance movement.

the back about 1/2” (12.7mm ) from the bottom.

(D) If disconnection of the restraint is necessary,

the restraint should be reconnected after the appliance has been returned to its originally installed position.

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