Bakers Pride XXE-10 Installation Manual

INSTALLATION AND OPERATING INSTRUCTIONS

Dante SERIES

GAS CHAR BROILERS

Model: XXE

After the gas supply has been connected to your unit, it is extremely important to check piping for possible
leaks. To do this, use soap and water solution or solutions which are expressly made for this purpose. DO
NOT USE matches, candles, flames, or other sources of ignition since these methods are extremely
dangerous.

Post in a prominent location instructions to be followed in the event you smell gas. Obtain these instructions
from your local gas supplier.

BROILER MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES

! !

Improper installation, adjustment, alteration, service or maintenance can cause

! !

property damage, injury or death. Read the Installation, Operating and
Maintenance Instructions thoroughly before installing or servicing this equipment.

INTENDED FOR OTHER THAN HOUSEHOLD USE

RETAIN THIS MANUAL FOR FUTURE REFERENCE

IMPORTANT INSTRUCTIONS

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors

and liquids in the vicinity of this or any other appliance.

WARNING

This equipment has been engineered to provide you with year round dependable service when used
according to the instructions in this manual and standard commercial kitchen practices.

[phone] Phone [phone] US & Canada
[phone] Fax www.bakerspride.com Web Address

CERTIFIED

R

P/N U4144A 9/08

BAKERS PRIDE OVEN CO., INC.

30 Pine Street

New Rochelle, NY 10801

[e-mail] E-Mail Address

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TABLE OF CONTENTS

I. INSTALLATION INSTRUCTIONS

SECTION ITEM PAGE

1 Installation 2
2 Clearances 3
3 Gas Connection 3
4 Burners 3
5 Radiants 4
6 Top Grates 4
7 Lighting Instructions 4
8 Grease Pan 4

9 Griddle Plate 4
10 Additional Installation Instructions 4
11 Installation with Casters 5

II. OPERATING INSTRUCTIONS

SECTION ITEM PAGE

1 Lighting Procedure 5

2 Broiling 5

III. MAINTENANCE

SECTION ITEM PAGE

1 Service 5

2 Care & Cleaning 5

3 Cleaning Tools 6

4 Troubleshooting Chart 6

IV. ILLUSTRATIONS

ITEM PAGE

Manifold & Valve Assembly Views 7
Parts List w/Exploded Views 8

V. WARRANTY

ITEM PAGE

Bakers Pride Limited Warranty 12

I. INSTALLATION INSTRUCTIONS

1. INSTALLATION:

(A) INSTALLATION of this broiler must conform with the latest edition of National Fuel Gas Code

and/or local codes, ( the American National Standard 2-223.1 in USA and CAN/CGA-B149.1 or 2
Installation Code in Canada). In Europe, this appliance must be installed in conformity with current
regulations and used only in a well ventilated space.

(B) In MASSACHUSETTS, All gas products must be installed by a “Massachusetts” licensed plumber

or gas fitter. Ventilation hoods must be installed in accordance with NFPA-96, current edition, with
interlocks as described in that standard.

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2. ACCEPTABLE CLEARANCES:

(A) USA and Canada.

Due to intense heat generated by radiation, in USA and Canada these broilers should be installed in non­combustible locations only, including the areas above the grate level.

MINIMUM CLEARANCE FROM NON-COMBUSTIBLE CONSTRUCTION:

Right Side Left Side Back
50mm(2") 50mm (2") 50mm (2")

(B) European Community Countries

Minimum clearance from: Right Side Left Side Back Floor

Combustible construction 250mm 250mm 250mm 150mm

Non-combustible construction 50mm 50mm 50mm 100mm

3. GAS CONNECTION:

The gas pressure regulator supplied must be installed at the gas inlet of each broiler unless required
otherwise by local codes. Each regulator is adjusted to yield a manifold pressure of 3.5" water column (9
mbar) for natural gas or 10" water column (25 m bar) for propane gas. Units for propane gas are available

for use in USA and Canada only.

Recommended minimum gas supply lines are listed below:

All XXE Models 3/4" (19 mm )

NOTE: A shut off valve in a readily accessible location must be installed on the gas supply line before
connecting it to the unit.

For units using propane gas supply In USA and Canada lines less than' 1/2" (12.7 mm) Inside
diameter should not be used.

On the XXE series, the gas connection is located on the right rear of the unit.

BE SURE TO CAP WHICHEVER SIDE IS NOT CONNECTED.

When making gas pipe connections, pipe joint compound resistant to the action of liquefied petroleum
gases should be used.
The broiler and its individual shutoff valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressure in excess of 1/2 psig (3.45 kpa).

The broiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig
(3.45 kpa).

4. BURNERS

Check to see that air mixer caps on the front of all burners are adjusted and tightened, allowing half the
opening to show.

To install the burners:

(A) Place the front venturi end of the burner into the valve assembly by fitting the center hole of

the air mixer cap over the brass orifice.

(B) Drop the two ends of the burners over the burner support pins in the front and back of the

chamber.

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5. RADIANTS

Mount the "A" shaped radiants over the burners with each end mounted on special supports on the front and
rear of the chamber. A radiant should be mounted over eachburner assembly..

6. TOP GRATES

Place a grate over each of the radiants. For normal operation the pointed side of the grate is facing up. For
use with foods that require extra, support, the flat side may be used.
On XXE models, grates can be placed on three levels; two positions are built into the rear of the unit; the third
position requires a special adapter which is supplied with the unit.
The adapter covers only half of the broiler. To cover the entire unit. optional adapters can be ordered.

7. LIGHTING:

Each burner has a standing pilot burner which must be lit before the burners can be lit. To light the pilot
burners:

(A) Turn all broiler valves to off position
(B) Open main gas shut off valve ( provided by customer).
(C) Press. turn counterclockwise and hold the burner control knob to the pilot burner ignition

position.
(D). Using a lit taper, light the pilot burner
(E) Release the knob after 30 seconds. Pilot burner should stay lit.

If the pilot burner does not remain lit, wait for 5 minutes and repeat steps C and D.

Hold the knob pressed longer before releasing.

(F) With a screwdriver adjust the pilot burner flame to about 1/2" (12.7 mm). Turn the adjusting

screw clockwise to reduce or counterclockwise to increase the pilot burner flame.
(G) Each burner may now be adjusted to the desired flame size by turning the individual burner

valve knob.
(H) Turn the knob to the pilot burner ignition position to shut down the main burner.
(I) Turn the knob to off position to shut down the pilot burners.

NOTE: WAIT FIVE MINUTES BEFORE ATTEMPTING TO RELIGHT THE PILOT

BURNERS.

8. GREASE PAN

A grease pan is provided below the burners to hold any grease that drips down past the radiants while
broiling. An additional grease drawer is provided in the front right corner of the grease pan to collect the
grease from the grease drain in the front which in turn drains into the grease collector.
Water is usually added to the grease pan to reduce flare-up and flash back. The . grease drip will extinguish
as it hits the water.

9. GRIDDLE PLATE (optional)

Griddle plates should not cover more than 50% of the BROILING area. Each Griddle Plate fits on top of two
grates. It is not necessary to remove the top grates and radiants before installing the griddle plate.

10. ADDITIONAL INSTALLATION INSTRUCTIONS

(A) Keep the area around the broiler free and clear of combustible materials.
(B) The provision of an adequate air supply to your broiler is essential. Provide for sufficient

outside air to enter the broiling area and assure that this air flow is not obstructed.
(C) Air enters the burner area from the front of your broiler. Assure that this area is kept open and

unobstructed.
(D) Servicing is accomplished through the front and top of the broiler. Assure that this area is

kept unobstructed for proper servicing and operation.

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