Bakers Pride XOB-424 Installation Manual

INSTALLATION AND OPERATING INSTRUCTIONS
Models:
XOB-212 XOB-424 XOB-636 XOB-848
INTENDED FOR OTHER THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
For Your Safety: Do not store or use flammable liquids or vapors in the vicinity of this
!
This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.
or any other appliance.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance instructions thoroughly before installing or servicing this equipment.
XOB-212SU XOB-424SU XOB-636SU XOB-848SU
!
!!
Instructions must be posted in a prominent location. All safety precautions must be taken in the event the user smells gas. Safety information can be obtained from your local gas supplier.
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CERTIFIED
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SANITATION
NSF/ANSI 4
P/N U4192A 1/08
BAKERS PRIDE OVEN CO., INC.
30 Pine Street
New Rochelle, NY 10801
(914) 576-0200 Phone (800) 431-2745 US & Canada
(914) 576-0605 Fax www.bakerspride.com Web Address
1
Notes:
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.
Model Number Serial Number Date Purchased
2
CONTENTS
1. INSTALLATION INSTRUCTIONS
SECTION ITEM PAGE
A Safety Precautions 3 B Unpacking Instructions 4
C Gas Connection 4
3. MAINTENANCE INSTRUCTIONS
SECTION ITEM PAGE
A Cleaning Instructions 5 B Maintenance Instructions 5
C Troubleshooting Chart 5
D Parts List & Exploded View 6
2. LIGHTING INSTRUCTIONS
SECTION ITEM PAGE
4. WARRANTY 8
A Lighting Instructions 4 B Shutdown Instructions 4
GAS SPECIFICATIONS
Propane Gas Natural Gas BTU/HR @ 10” W.C. BTU/HR @ 3.5” W.C.
Model Number
XOB-212, XOB-212SU XOB-424, XOB-424S XOB-636, XOB-636SU XOB-848, XOB-848SU
240,000 240,000
60,000 60,000
120,000 120,000 180,000 180,000
1. INSTALLATION INSTRUCTIONS
In MASSACHUSETTS: All gas products must be installed by a “Massachusetts” licensed plumber or
gas fitter. Ventilation hoods must be installed in accordance with NFPA-96, current edition, with interlocks as described in that standard.
A. SAFETY PRECAUTIONS
FOR YOUR SAFETY, THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE FOLLOWED AND ENFORCED.
IF YOU SMELL GAS: SHUT OFF GAS SUPPLY TO APPLIANCE
EXTINGUISH OPEN FLAMES
· IMMEDIATELY CALL YOUR GAS SUPPLIER Instructions must be posted in a prominent location. All safety precautions must be taken in the event the user smells gas. Safety information can be obtained from your local gas supplier.
1. A separate gas shut-off valve must be installed in the gas line ahead of the unit, as required by codes.
2. LIGHTING: Follow the instructions on page 4.
3. At least 24 inches must be provided at the front of for servicing.
4. When installing, never enclose the bottom area of the unit with a raised curb or other
construction that would obstruct the flow of air into the unit.
5. This unit may be operated with 0” (sides and back) minimum clearance to non-combustible
construction in areas that are non-combustible locations only.
6. This installation must conform to local codes, or in absence of local codes to the National Fuel
Gas Code ANSI Z223.1/NFPA 54, latest edition. In Canada it must conform to current Natural Gas Installation Code CAN/CGA B 149.1 (natural gas) or CAN/CGA B 149.2 Propane Installation Code for Gas Burning Appliances & Equipment.
7. The appliance and its individual shut-off valve must be disconnected from the gas supply piping
system during any pressure testing of that system at test pressures in excess of ½ psi (3.45
3
kPa).
8. The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less then ½ psi (3.45 kPa).
9. This appliance must be installed under a ventilation hood.
10. Do not obstruct the flow of combustion and ventilation air.
11. The area around this and any other gas appliance must always be kept free and clear from combustibles.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
B. UNPACKING INSTRUCTIONS:
Carefully unpack the open burner range and inspect immediately for shipping damages. Your open burner range was shipped in a carton designed to give maximum protection in normal handling. It was thoroughly inspected before leaving the factory and the carrier accepted and signed for it. File any claims for shipping damage or irregularities with the carrier.
C. GAS CONNECTIONS
A separate gas shut off valve (supplied with unit) must be installed in the gas line ahead of the unit, as required by codes (see Fig. A).
Figure “A”
MAIN SHUT-OFF VALVE
Gas supply line must be ¾” or larger. If flexible semi rigid connections are used, the inside
PRESSURE REGULATOR
diameter must be the equivalent of ¾” iron pipe or larger. All connections of the flexible and semi rigid type must be AGA listed and comply with applicable ANSI standards. Make sure gas piping is clean and free of dirt, piping compound and obstruction. To insure maximum operating efficiency, this appliance
STANDING
PILOT
must be connected with a Gas Supply Line of solid pipe or with a Commercial Type Flexible Connector with I.D. (inside diameter) equal or larger than the gas pipe inlet on this appliance.
CAUTION: BEFORE LIGHTING, CHECK ALL JOINTS IN THE GAS SUPPLY LINE FOR LEAKS. USE SOAP AND WATER SOLUTION. DO NOT USE OPEN FLAME.
If the gas connections are leak-free, the unit is ready to use. Follow the lighting instructions.
2. LIGHTING INSTRUCTIONS
A. LIGHTING INSTRUCTIONS
1. Turn off all gas valves and main Shut-off valve and wait 5 minutes.
2. Turn the main gas valve to ON position and light standing pilots adjacent to each main burner. (FIG. A & B)
3. Repeat the above step for all standing pilots. There should be slight yellow tip on the pilot flame. Make sure all the pilots are lit.
Pilot should be approximately ½”- ¾” in height. Adjust as required
by turning the pilot adjusting screw located on the manifold pipe.
4. Turn the main burner valve to the ON position.
5. To relight follow steps 1-4.
B. SHUTDOWN INSTRUCTIONS
For complete shut down turn all the main burner valves and main gas valve to OFF position.
4
3. MAINTENANCE INSTRUCTIONS
A. CLEANING INSTRUCTIONS
!
Clean the unit regularly after use. Burner ports and burner rest should be thoroughly cleaned. Top grates are easily removable. After cleaning rinse with clean water and dry with a dry cloth.
!
Heavy sputtering or spills may require cleaning with a mild oven cleaner.
!
Use mild soap or detergent to clean chassis and stainless steel parts.
!
To service burners or pilots TURN OFF GAS SUPPLY and remove top grates.
B. MAINTENANCE INSTRUCTIONS
To provide proper operation and insure the safety of the user, this equipment must be maintained and serviced by a trained maintenance person or an authorized service agency at regular intervals.
1. Burner ports must be thoroughly cleaned. Venturi must be free from grease and lint.
2. All places where oil, grease or food can accumulate must be kept clean all the time.
3. Pilot light must be kept clean and adjusted at the proper flame height to assure constant ignition and
to prevent fire flash-outs caused by delayed ignition.
4. Carelessness, abusive handling, or altering equipment can shorten the life of the equipment and
jeopardize the limited warranty offered by Baker's Pride.
If you have any questions concerning the installation, operation, maintenance or service of this product please contact: Technical Service Department at (800) 431-2745 US & Canada
Figure “B”
GAS VALVE
C. TROUBLESHOOTING CHART
PROBLEM PROBABLE CAUSE SOLUTION
Burners & pilots will not turn on Burners produce excessive carbon deposits
Pilot will not remain lit.
Burners don't seem hot enough
Main gas supply to range is not turned on. Incorrect gas type. Incorrect gas supply pressure. Incorrect orifices. Primary air not adjusted properly. Pilot flame adjusted incorrectly. Draft condition. Orifices may be dirty/clogged. Low gas pressure.
Improper ventilation system.
Turn on main gas supply.
Supply correct type gas. Call local gas supplier. Call Bakers Pride authorized service center. Adjust air shutter. Adjust pilot flame. Remove draft. When unit cools, check & clean orifices. Increase gas pressure to 3.5" W.C. (Nat) or 10" W.C. (L.P.) Call an HVAC specialist.
5
BAKERS
PRIDE
30 Pine Street • New Rochelle • New York • 10801
XOB -212, -424, -636, -848,
-212SU, -424SU, -636SU, -848SU
Open Burner Range
1 - 914 / 576 - 0200 1 - 914 / 576 - 0605 1 - 800 - 431 - 2745
www.bakerspride.com
D. PARTS LIST & EXPLODED VIEW
Models: XOB-212, -424, -636, -848, -212SU, -424SU, -636SU, -848SU
fax US & Canada web address
Cookline
SERIES
44
Inst/Op Manual
33
89
4
32
10
37
40
29
16
41
24
23
18
17
35
22
1
19
)( V
XOB
BA
BA
KE
KE
RS
RS
PR
PR
I
I
DE
DE
and
t
S
e n
rd rsio
a
39
2
42
43
31
Type
SU
14
15
6
12
13
Serial Number
tep V
Type of Gas
Natural
L.P.
S
B
e
O
X
-Up i
Other
U
rs
)(S
n
o
3
5
6
7
20
21
Model Number - Width
XOB-212
XOB-424
Page 1 of 2 Note: When ordering, ALWAYS specify Part #, Model #, Serial #, Voltage/Phase & type of Gas. U6020A 5/07
12”
24”
XOB-636
XOB-848
30
34
36
38
36”
48”
25
26
27
28
STD
BAKERS
PRIDE
XOB -212, -424, -636, -848,
-212SU, -424SU, -636SU, -848SU
Open Burner Range
30 Pine Street • New Rochelle • New York • 10801
1 - 914 / 576 - 0200 1 - 914 / 576 - 0605 1 - 800 - 431 - 2745
www.bakerspride.com
fax US & Canada web address
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
P/N
G7002K
G7003K
G7010K
G7011K
G7018K
G7019K
G7020K
G7026K
G7027K
G7028K
G7046K
G7051K
G7052K
G7053K
G7054K
Description
Outer Side, Left
Outer Side, Right
Front Panel, 48”
Front Trim, 48"
Front Panel, 12"
Front Panel, 24"
Front Panel, 36"
Front Trim, 12"
Front Trim, 24"
Front Trim, 36"
Pilot Clip (Not Shown)
Crumb Tray, 48"
Crumb Tray, 36"
Crumb Tray, 24"
Crumb Tray, 12"
Item
25
26
27
28
29
30
24
31
32
33
34
35
36
37
38
P/N
R1148P
R1149P
R1150P
R1151P
R3020A
R3023A
N5880P
R3032A
R3203A
R3204A
R3205A
R3206A
R3222P
R3249A
R3250P
Description
Manifold Assy, 12"
Manifold Assy, 24"
Manifold Assy, 36"
Manifold Assy, 48"
Valve, Pilot-Dual, 1/8-27 x 3/16"
Orifice, Blank
Pilot (SU, Rear) Not Shown
Valve, LML-15 1/8-27 X 3/8-27 Hood
Front Venturi
Venturi, Rear, Std
Orifice #38, Nat Gas
Valve, Gas Shut-Off
Orifice #52, LP Gas
Venturi, Rear, Step-Up
Orifice #53, But/Prop Gas
16
17
18
19
20
21
22
23
Item
N/S
N/S
N/S
N/S
N/S
L5105A
M1009A
M1184A
M1460A
N3023A
N3068P
N5856P
N5857P
P/N
Q1406A
Q1407A
Q1445A
Q1472A
Q1475A
Burner, Open Top Burner (CI)
Pressure Regulator, 3/4",10.0 WC, LP
Pressure Regulator, 3/4", 3.5 WC, Nat
Pilot Burner, Nat Gas
Plug, 1/8" Brass
Pressure Tap Nozzle Assy
Pilot Tubing, S/S, 3/16" (Standard & SU, Front)
Pilot Tubing, S/S, 3/16" (Standard & Rear)
HARDWARE (NOT SHOWN)
Description
Screw, #10 x 1/2", Truss Hd, Slot
Screw, #10 x 1/2", Hex Hd, Slot
Screw, 10 x 3/4", Hex Hd w/Washer
Screw, 1/4-20 x 1/4",Button Hd S/S
Screw, 10-32 x 1/2",Truss Hd S/S
39
40
41
42
43
44
45
46
Item
N/S
N/S
N/S
N/S
N/S
S1395A
S1416A
T1247A
U1044X
U1381A
U4192A
X1019A
X1046A
P/N
Q1502A
Q2002A
Q2046A
Q2335A
Q3044A
Leg, 6"
Knob, Gas Valve, On-Off
Grate, 12' x 13", Cast Iron
Name-Plate, Bakers Pride Logo 8"(Small)
Label, Lighting Instruction
Inst/Op Manual
Carton (12" & 24" Units) Not Shown
Carton (36" & 48" Units) Not Shown
Description
Screw, #10 x 1", Pan Hd, Php
Screw, 1/4-20 x 1/2", Truss Hd, Slot
Nut, 1/4-20, Hex, Lock
Nut, 3/4-10, Hex, Heavy
Washer, .437 0.260 I.D,.062 Thk Flat
N/S
Q1478A
Page 2 of 2 Note: When ordering, ALWAYS specify Part #, Model #, Serial #, Voltage/Phase & type of Gas. U6020A 5/07
Nut, 10-32,Hex Hd, Lock
N/S = Not Shown
7
4. BAKERS PRIDE LIMITED WARRANTY
914 / 576 - 0200 US & Canada: 1 - 800 - 431 - 2745 fax 914 / 576 - 0605
30 Pine Street New Rochelle, New York 10801
WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser
WHO IS COVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U.S.A.
COVERAGE PERIOD Full size gas and electric deck ovens: Two (2) year limited parts and labor: Cyclone Convection Ovens: BCO Models: One (1)
WARRANTY This warranty covers on-site labor, parts and reasonable travel time and travel expenses of the authorized service COVERAGE representative up to (100) miles. round trip, and (2) hours travel time. The purchaser. however, shall be responsible for all
EXCEPTIONS All removable parts in BAKERS PRIDE Char-broilers, including but not limited to: Burners, Grates. Radiants, Stones and
EXCLUSIONS
Negligence or acts of God,Thermostat calibrations after (30) days from equipment
installation date,
Air and Gas adjustments,Light bulbs,Glass doors and door adjustments.Fuses,Char-broiler work decks and cutting boards,Tightening of conveyor chains,Adjustments to burner flames and cleaning of pilot burners, Tightening of screws or fasteners.
providing that:
The equipment has not been accidentally or intentionally damaged, altered or misused;The equipment is properly installed, adjusted, operated and maintained in accordance with National and local codes. and
in accordance with the installation instruction provided with the product;
The serial number rating plate affixed to the equipment has not been defaced or removed.
Year limited parts and labor; GDCO Models: Two (2) Year limited parts and labor; CO II Models: Two (2) Year limited parts and labor; (5) Year limited door warranty. All Other Products: One (1) Year limited parts and labor. Warranty period begins the date of dealer invoice to customer or ninety (90) days after shipment date from BAKERS PRIDE ­whichever comes first.
expenses related to travel, including time. mileage and shipping expenses on smaller counter models that may be carried into a Factory Authorized Service Center, including the following models: PX-14. PX-16, PI8, and BK-I8.
Valves, are covered for a period of SIX MONTHS. All Ceramic Baking Decks are covered for a period of THREE MONTHS. The installation of these replacement decks is the responsibility of the purchaser. The extended Cyclone door warranty years 3 through 5 is a parts only warranty and does not include labor, travel, milage or any other charges.
Failures caused by erratic voltages or gas supplies,Unauthorized repair by anyone other than a BAKERS PRIDE
Factory Authorized Service Center,
Damage in shipment,Alteration, misuse or improper installation,Thermostats and safety valves with broken capillary tubes. Accessories - spatulas, forks. steak turners, grate lifters,
oven brushes, scrapers, peels. etc.,
Freight - other than normal UPS charges,Ordinary wear and tear.
INSTALLATION Leveling and installation of decks. as well as proper installation and check out of all new equipment - per appropriate
REPLACEMENT BAKERS PRIDE genuine Factory OEM parts receive a (90) day materials warranty effective from the date of installation by a PARTS BAKERS PRIDE Factory Authorized Service Center.
This Warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities on the manufacturers part. BAKERS PRIDE shall in no event be liable for any special, indirect or consequential damages, or in any event for damages in excess of the purchase price of the unit. The repair or replacement of proven defective parts shall constitute a fulfillment of all obligations under the terms of this warranty.
installation and use materials - is the responsibility of the dealer or installer, not the manufacturer.
Form #U4177A 1/07
8
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