Bakers Pride VHVA1620E, VH1828E, VHVA1828E Installation And Operating Instructions Manual

INSTALLATION
AND
OPERATING
INSTRUCTIONS
Models: VH1620E, VHVA1620E, VH1828E & VHVA1828E
COUNTERTOP MODEL
ELECTRIC CONVEYOR OVENS
INTENDED FOR OTHER THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
OVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
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WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.
Initial heating of oven may generate smoke or fumes and must be done in a well ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.
This equipment has been engineered to provide you with year-round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.
ANSI/NSF4
BAKERS PRIDE OVEN CO., INC.
30 Pine Street
New Rochelle, NY 10801 (914)576-0200 Phone (800)431-2745 US& Canada (914)576-0605 Fax www.bakerspride.com WebAddress
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Bakers Pride takes pride in thedesign and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that you carefully read and follow the instructions in this manual.
Installation and start-up should be performed by a qualified installer who has thoroughly read, understands and follows these instructions. If you have questions concerning the installation, operation, maintenance or service of this product, contact our Technical Service Department at (800) 431-2745.
SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in its operation are fully trained and are aware of all precautions.Accidents and problems can result by a failure to follow fundamental rules and precautions.
The following words and symbols, found in this manual, alert you to hazards to the operator, service personnel or the equipment. The wordsare defined as follows:
DANGER:
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WARNING:
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seriousinjuryor death.
CAUTION:
moderateinjuryorproductor property damage.
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NOTICE:
eventhoughnot dangerous.
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Thissymbolwarnsof imminent hazard which will result inseriousinjuryor death.
This symbol refers to a potential hazard or unsafe practice, which could result in
Thissymbol refers to a potential hazard or unsafepractice,which may result in minor or
This symbol refers to informationthat needs special attentionormust be fullyunderstood
GENERAL INFORMATION
THIS MANUAL SHOULD BE RETAINED FOR FUTURE REFERENCE
CAUTION:
positioned so the general public can use the equipment make sure that cautions, warnings, and
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operating instructions are clearly posted near each unit so that anyone using the equipment will useit correctly and not injure themselvesorharmtheequipment.
WARNING:
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andfrequencylistedon the data plate. Connect only to 1or 3 phase as listedonthe data plate.
WARNING:
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nationalelectricalcodeand/orotherlocal electrical codes.
These models are designed, built, and sold for commercial use. If these models are
Checkthe data plate on thisunit before installation.Connect the unit onlyto the voltage
Electrical and grounding connections must comply with the applicable portions of the
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WARNING:
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powerplug,indicatingthatyou are working on thecircuit.
WARNING:
strongly recommend having a competent professional install the equipment.Alicensed electrician should make the electrical connections and connect power to the unit. Local codes should always
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be used when connecting these units to electrical power. In the absence of local codes, use the latestversionof the National Electrical Code.
WARNING:
codes, or in the absence of local codes, with the National Electrical code, ANSI/NFPA 70, Latest Edition to protect the user from electrical shock. It requires a grounded system and a dedicated
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circuit, protected by a fuse or circuit breaker of proper size and rating. Canadian installation must complywiththe CanadianElectricalCode, CSAC22.2,asapplicable
Disconnect device from electrical power supply and place a Tag Out-Lockout on the
Installper the spacing requirements listed in the installationsection of this manual. We
This device should be safely and adequately grounded in accordance with local
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WARNING:
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maintenanceorrepair, contact Bakers Pride.
Afactoryauthorizedagentshouldhandle all maintenance and repair. Before doing any
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WARNING:
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surface.
WARNING:
installationandfromthereto an independent earth connection.
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NOTICE:
the absence of local codes, with the national electrical code ANSI/NFPA70- latest edition.
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Canadian installation must comply with CSA-STANDARD C.22.2 Number 0 M1982 General Requirements-CanadianElectrical Code PartII,109-M1981-CommercialCookingAppliances.
WARNING: -
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equipment.
NOTICE:
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NOTICE:
Fire ProtectionAssociation, Inc. states in its NFPA96 latest edition that local codes are Authority Having Jurisdiction when it comes to requirements for installation of equipment. Therefore,
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installationshouldcomplywithalllocalcodes.
Never clean any electrical unit by immersing it in water. Turn off before cleaning
An earthing cable must connect the appliance to all other units in the complete
The unit when installed, must be electrically groundedand comply with local codes, or in
SHOCK HAZARD
Thisproductis intended for commercial use only.Notforhouseholduse.
Local codes regarding installation vary greatly from one area to another. The National
De-energize all power to equipment before cleaning the
IMPORTANT FOR FUTURE REFERENCE
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Notes:
Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.
Model Number Serial Number Date Purchased
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TABLE OF CONTENTS
SECTION ITEM PAGE
1 Receiving 5 2 Location & Minimum Clearances 5 3 Installation 5 4 Stacking 6 5 Electrical Connections 6 6 System Check 8 7 Initial Start-Up 10
8 Shutdown 11 9 Special Features 11 10 Cleaning 12 11 Operator Maintenance 13 12 Rating Plate 14 13 Conveyor Removal 15 14 Conveyor Installation 15 15 Conveyor Belt Speed Calibration 16 16 Troubleshooting Guide 18 17 Temperature Control Conversion Chart 23 18 Solid State Relay Identification 24 19 Electrical Schematics & Wiring Diagrams 26
A.
VHVA1620E Schematic, 208, 220 or 240VAC, 1 Phase 26
B.
VHVA 1620E Wiring Diagram, 208, 220 or 240VAC, 1 Phase 27
C. 3
VHVA1620E Schematic, 208, 220 or 240VAC, Phase 28 D. VHVA 1620E Wiring Diagram, 208, 220 or 240VAC, 3 Phase 29 E. VH 1620E Schematic, 208, 220 or 240VAC, 1 Phase 30 F. VH 1620E Wiring Diagram, 208, 220 or 240VAC, 1 Phase 31 G. VH 1620E Schematic, 208, 220 or 240VAC, 3 Phase 32 H. VH 1620E Wiring Diagram, 208, 220 or 240VAC, 3 Phase 33 I. VHVA 1828E Schematic, 208, 220, or 240, 1 Phase 34 J. VHVA 1828E Wiring Diagram, 208, 220, or 240, 1 Phase 35 K. VHVA 1828E Schematic, 208, 220, or 240, 3 Phase 36 L. VHVA 1828E Wiring Diagram, 208, 220, or 240, 3 Phase 37 M. VH 1828E Schematic, 208, 220, or 240, 1 Phase 38 N. VH 1828E Wiring Diagram, 208, 220, or 240, 1 Phase 39 O. VH 1828E Schematic, 208, 220, or 240, 3 Phase 40 P. VH 1828E Wiring Diagram, 208, 220, or 240, 3 Phase 41
20 Parts Lists & Exploded Views 42
A. External Covers 42 B. Conveyor Assembly 42 C. Blower Motor Cover Assembly 43 D. Blower Assembly 43 E. VH Series Only 43 F. Plenum “Finger” Assembly 43 G. Main Power Control Box 44 H. Electric Control Box 45 I. Cool Down Thermostat, Elements, Switch & Probe 46
21 Warranty 47
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I. INSTALLATION INSTRUCTIONS
MODELS COVERED TOTAL KW PHASE
VH1620E 6.4 1 or 3 VHVA1620E 6.4 1 or 3 VH1828E 12.4 1 or 3 VHVA1828E 12.4 1 or 3
1. RECEIVING
Read the notice on the outside carton regarding damage in transit. "CONCEALED DAMAGE", damage discovered after opening the crate(s), MUST be reported immediately to the carrier. The carrier will perform an inspection of the damage and furnish forms for the consignee's claim against the carrier. Retain ALL packaging material - including outer carton, until the inspection hasbeen completed.
Proper and secure storage facilities should be arranged for the conveyor oven(s) if necessary to protect it from outdoor or damp conditions at all times prior toinstallation.
2. LOCATION AND MINIMUM CLEARANCES
Adequate air space must be provided for the proper venting of the rear exhaust air and provision made for venting of cooking vapors. The ConveyorOven must be installed in awell-ventilated area.
NOTE:
Attached rear rubber bumpers must not be removedand can contact a rear wallif present.
Conveyor Ovens can be installed with "ZERO" clearances (back and sides) from combustible and non­combustible materials. (Rear rubber bumpers are the “Zero” clearance points on theback of the unit.) S e e rating plate attached to the control box doorpanel.
The Conveyor Oven is intended for countertop mounting if mounted on the 4" legs provided. The Oven is NOT approved for mounting on any floor. Keep the area around your conveyor oven free and clear of all combustible materials.
3. INSTALLATION
Place the conveyor oven and parts as close to the area of final installation before uncrating. Your conveyor oven is packed sitting on its bottom. Leave it this way until unpacked. The pallet may be left under the conveyor oven for convenience in further handling. Unpack carefully to avoid damage to the unit. If concealed damage is discovered, follow the instructions detailed in Section1 above.
DO NOT LIFT EXCESSIVE WEIGHT
A. Legs are shipped unattached. Make sure each leg is attached and tightened before placing the
conveyor oven in place. Each leg isadjustable to accommodate variationsin the mounting surface.
B. Using sufficient help (2 or more people), lift the conveyor oven upward and place on the countertop
surface. Lift the conveyor oven by gripping the bottom of the unit. THE FOLLOWING ITEMS ARE NOT TO BE USED AS LIFTING "HANDLES": Side-mounted control boxes (2), removable front door (with handles), the conveyor belt assembly, the rear fan housing assembly.
C.
THE CONVEYOR BELT ASSEMBLY IS MOUNTED BACKWARDS FOR SHIPPING. THE CONVEYOR BELT ASSEMBLY MUST BE REMOVED AND REVERSED PRIOR TO OPERATION.
See Section 6a, b for further instructions.
D. Position the conveyor oven in its final location, maintaining the minimum clearances specified in
Section 2 above.
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E. Remove all loose parts and packages from the interior of the conveyor oven. The conveyor oven has
(4) air-directing "plenum fingers" in the interior cooking chamber. Check these items for proper mounting. For further information on removal and mounting of interior panels, see Section 10, cleaning.
4. STACKING
Your conveyor oven(s) can be stacked up to (3) high. Each unit is built exactly the same, so it does not matter in which order they are
When stacking, remove legs from upper unit.
stacked. For stacking of (2) units, remove the legs from the second (upper) unit prior to mounting on top of the bottom unit. For stacking of (3) units, it is preferable to use a "stacking kit", which allows all conveyor ovens to be supported by an external framework, such as a table, with each conveyor oven having all legs removed.
"CAUTION: If you use a multiple stack assembly, remember that each ovenhas its own power disconnect. Make sure ALL main switches are OFF before any cleaningormaintenanceisperformed.
Use Stacking Brackets to secure ovens together.
1. Remove two bottom screws from the top oven rear panel.
2. Remove two top screws from the bottom oven rear panel.
3. Install the right and left stacking brackets as shown in above diagram.
4. Reinstall the four removed screws.
When stacking, align Dimpled Foot of upper unit into matching Dimple of bottom unit.
5. ELECTRICAL CONNECTIONS
General Instructions
a
) Only use copper conductor wires rated at 90°C suitably sized for the electric current drawn. b) Dual Air Model 1828E ovens are constructed for permanent connections - no power cord is supplied. c) Dual Air Model 1620E ovens are supplied with a flexible power cord and plug. d) Make sure the electrical supply corresponds with that specified on the rating plate. e) Only a licensed electrician should make the electrical connections. f) Proper connections are shown on the wiring diagrams as well as the rating plate. g) Wiring diagrams are located in the control box containing the Main Switch (green rocker). h) When installed, the unit must be electrically grounded in accordance with the local codes and/or the
latest edition of the national Electrical Code ANSI/NFPA No. 70 in the USA or Canadian Electrical Code, CSA Standard C22.1, Part 1 in Canada.
VH-, VHVA1620E: POWER SUPPLY (EACH) 6.4 KW/Hr VH-, VHVA1828E: POWER SUPPLY (EACH) 12.4 KW/Hr
Volts Phase L1 L2 L3 Volts Phase L1 L2 L3
200-208 1 31 31 N/A 200-208 1 60 60 N/A
220 1 29 29 N/A 220 1 56 56 N/A 230 1 28 28 N/A 230 1 54 54 N/A 240 1 27 27 N/A 240 1 52 52 N/A
200-208 3 14 21 19 200-208 3 27 40 38
220 3 13 18 17 220 3 25 38 36 230 3 12 17 16 230 3 24 36 34 240 3 12 18 17 240 3 23 35 33
EACH CONVEYOR OVEN REQUIRES A SEPARATE CONNECTION
CAUTION:
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causenauseaanddizziness. Besure the oven is placedina well-ventilatedarea.
Normalcooking operations may resultin the productionof smoke or fumes and may
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Field Connections
NOTE: VERIFY THAT INPUT POWER MATCHES THE OVEN POWER REQUIREMENTS STATED ON THE RATING PLATE, WHICH IS LOCATED ON THE POWER CONTROL BOX.
IF INPUT VOLTAGE DOES NOT MATCH OVEN VOLTAGE REQUIREMENTS, THE CORRECT CONVEYOR OVEN MUST BE INSTALLED. THE CONVEYOR OVEN CANNOT BE MODIFIED IN THE FIELD TO MATCH INPUT POWER.
CAUTION: VERIFY VOLTAGE OF EACH LEG. IF ANY LEG HAS A
FOR 3 PHASE UNITS ONLY:
VOLTAGE GREATER THAN 240V THIS LEG MUST BE CONNECTED TO L-3 ON THE POWER DISTRIBUTION BLOCK.
FOR DUAL AIR MODELS VH1620E, VHVA1620E:
These units are supplied with a flexible power cord, according to the specification placed with the original order, which specified either single-phase or three-phase operation. No internal field connection is necessary. All internal connections are complete. Connect the power cord to the proper power receptacle. (see diagram below).
Note: If a different power cord is required than supplied, the correct power cord must be obtained from a factory authorized service agent. Only an authorized service agent is to replace a power cord.
FOR DUAL AIR MODELS VH1828E, VHVA1828E:
a)
Remove the cover from the Power Distribution Box Panel ( on right side when
under the control box
facing front of unit).
b)
Locate the 4-pole Power Distribution Terminal Block mounted in the Power Distribution Box.
c)
Install the proper strain relief for the utilizing the knock-out hole
PERMANENT CONNECTION
provided. The strain relief should be securely fastened.
d)
Supply the proper conduit to the conveyor oven and connect through the strain relief. Connect properly-sized, copper-only conductorwires (rated 90°C) to the Power DistributionTerminal Block in accordance with the schematic shown on the rating plate, as well as the wiring diagram provided. NOTE: For three-phase connections, if any “High Voltage Leg” conductor is present, it be mounted to L3 Replace thecover and fasten securely with removedscrews.
ONLY.
MUST
SINGLE-PHASE CONNECTION
G
G4
L3
L2
5 R (BROWN) L2
L2
4
A
FIELD WIRING
L2
L1
SERVICE CONNECTIONS
6-50P
E(BROWN)
FACTORY WIRING
TO INTERNAL CIRCUITS
NEMA SPECS.
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THREE PHASE CONNECTION
FIELD WIRING
G
L3
L2
L1
G4
E(BROWN) R (BROWN)
L2
5
L2 L2
4 A
SERVICE CONNECTIONS
1620E 3 PHASE1620E 1 PHASE
L15-30P
FACTORY WIRING
TO INTERNAL CIRCUITS
6. SYSTEM CHECK
a)
Insure that the conveyor belt assembly is installed correctly, with the drive-shaft pin fitting firmly into the coupling that protrudes from the Power Control Box gearmotor output shaft. Visually check that the belt is flatand parallelto thecountertop surface. If the beltis not parallel to the countertop, it may be necessary to re-align the gearmotor output shaft to the conveyor belt drive shaft pin. Follow this procedure:
DISCONNECT THE POWER SUPPLY BEFORE SERVICING COMPONENTS INSIDE
1.
EITHER OF THE CONTROL BOXES. SERIOUS INJURY, INCLUDING DEATH, MAY OCCURIF CONTACTIS MADE TOINCOMING POWER.
2. Re-aligningthe coupling/ driven-shaft pin requiresopening thePower Control Boxdoor.
3. Inserta hex-head nut-drivertool to loosen the (4) screws that fasten the gearmotorto the box sidepanel.
4. Re-align the coupling to the conveyor belt drive shaft pin. If this is done properly, the driven- shaftpin will fit snuggly intothe slot of the gearmotorcoupling.
5. When alignment is correct, re-tighten the (4) screws at the gearmotor before closing the door.
b)
The conveyor belt is capable of traveling either Left-to-Right (standard), or Right-to-Left (optional). Direction of travel is determined by looking at the conveyor oven from the front of the unit. Direction of travel is controlled by a Reversing Switch that is located inside the control box containing the gearmotor. If the directionof travel needsto bereversed, follow thisprocedure:
NOTE: THE CONVEYOR OVEN. CAUSING THE CONVEYOR BELT TO STOP MOVING. THE GEARMOTOR WILL NEED TO BE REPLACEDDUE TO INTERNALSTRUCTURAL DAMAGE.
CHANGE THE REVERSING SWITCH ONLY WHEN POWER IS DIS-CONNECTED TO
OTHERWISE,FATALDAMAGE WILL OCCUR TO THE GEARMOTOR,
DISCONNECT THE POWER SUPPLY BEFORE SERVICING COMPONENTS INSIDE
1.
EITHER OF THE CONTROL BOXES. SERIOUS INJURY, INCLUDING DEATH, MAY OCCURIF CONTACTIS MADE TOINCOMING POWER.
2. Reversing theconveyor belt requiresopening the PowerControl Boxdoor.
3. Locate a small rocker switch mounted just inside the control box, either black or orange in color. Twowires areconnected to it.
4. Changethe switch positionto theopposite setting. No other changesare necessary.
5. Close and securelyfasten the door.
6. Re-connectpower to theunit.
CONVEYOR BELT FITS INTO UNIT FROM FRONT
HINGED
FRONT DOOR
DRIVE SHAFT PIN ALIGNS WITH COUPLING OF GEARMOTOR
CRUMB PANS MOUNT IN CONVEYOR FRAME
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Remove the front door and verify the proper orientation of the upper air return shield.
c) The plenum
fingersare identical,so any fingercan be mountedin anylocation.
REMOVABLE PLENUM "FINGERS" ASSEMBLY
ALL FOUR IDENTICAL
HINGED
FRONT DOOR
UPPER AIR RETURN SHIELD
INTERNAL FIXED AIR PLENUM ASSEMBLIES
END SLOTS TOWARDS
HINGED DOOR
LOWER AIR RETURN SHIELD ASSEMBLY
d)
Secure the (4) outer side panels to the main frame assembly using the ¼-turn fasteners that are attached to these panels. Mount these side panels AFTER the conveyor has been properly installed. (See above).Adjust the outer baffles UP / DOWN until they are in the correct position to allow product to enter and exit with minimal vertical clearance. This will reduce the amount of heat lostout thesides of the cook chamber.
HANGER PINS (ATTACHEDTO UPPER COVER )
UPPER COVER (LEFTSIDE)
LOWER COVER
(LEFTSIDE)
ADJUSTABLE BAFFLE
1/4-TURN FASTENERS (2) TOP & (2) BOTTOM ( CAPTIVE T O COVER )
UPPER COVER ( RIGHT SIDE )
LOWER COVER ( RIGHT SIDE )
ADJUSTABLE BAFFLE
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7. INITIAL STARTUP
a)
Focus on the angled Electric Control Box containingthe Main Switch (GREEN rocker type, lighted). The VHVA-Series oven is shown, which contains (5) adjustable knobs for blowers, temperature controls, and conveyor belt speed. VH-Series ovens only have (3) adjustable knobs that control temperature and conveyor belt speed. Two indicator lights are mounted to show when HEAT is beingadded tothe system.
MAIN SWITCH ON (I) OFF (0)
TOP TEMPERATURE READY INDICATOR LIGHT (HEAT)
TOPAIR VELOCITY SPEED CONTROL CW=FASTER
CONVEYOR BELTSPEED CONTROL CW=SLOWER
BOTTOMAIR VELOCITYSPEED CONTROL CW=FASTER
ELECTRIC CONTROLBOX
BOTTOM TEMPERATURE READY INDICATOR LIGHT (HEAT)
1) Flip ON the Main Switch. The switch should light up when ON ( ), and be dark when
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OFF( ). Normal warm-up time is 20 -30 minutes for maximum temperature. Lower
UPPER TEMPERATURE CONTROL CW=HOTTER
LOWER TEMPERATURE CONTROL CW=HOTTER
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temperaturesettings will takeless time.
IF THE MAIN SWITCH IS TURNED OFF DURING INITIAL START-UP, LEAVE UNIT OFF
2)
FOR AT LEAST 15 SECONDS TOALLOW THE AIR VELOCITY CONTROLS TO RESET. TOGGLING THE SWITCH RAPIDLY (ON/OFF) WILL STALL THE BLOWER MOTORS AND ALLOW THE HEATERS TO COME ON EVEN THOUGH NO AIR WILL BE MOVING. THISCAN DAMAGETHE UNIT.
3) Turn the Air Velocity Speed Controls to MAX (full Clockwise rotation) and listen for the airvelocity speedto increase.
4) Set the Temperature Controls to MAX (full Clockwise rotation). The Indicator Lights will illuminate because there is not sufficient heat in the oven. The lights tell you that the heaters are ON.
5) Reduce the blower speed by turning the knob half-way (Counter-clockwise, until indicator markon theknob is pointingstraight UP).
6) Turnthe temperature control knobs to 350°F. Aseach chamber (upper andlower) reachthis temperature, the indicator lights will cycle ON and OFF, verifying that the heaters are operatingproperly in responseto heatdemand.
7) As you become familiar with the oven, you will set the Topand BottomTemperature Controls to different settings, according to your cooking requirements. As the oven temperatures vary, the Indicator Lights will turn ON and OFF as the heaters respond to the cooking process.
) Gradually turn the conveyor belt control Counter-clockwise and verify that the conveyor belt
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moves faster and faster. Repeat this process, turning the knob Clockwise, verifying that the conveyorbelt moves slower.
NOTE: AT SPEED SETTINGSABOVE 10 (10-minute cook time), IT MAYBE HARD TOTELL THE BELT IS MOVING. PLACEAPAN ONTHEBELTTOOBSERVETHAT IT MOVESINTOTHE COOK CHAMBER.
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8. SHUTDOWN
The conveyor oven is supplied with a special that helps cool the oven quickly once the unit has been shut OFF. This feature performs the following functions when the Main Switch is turnedOFF atthe end of the day:
a) Theblowers keeprunning to re-circulateair through theair chambers b) Theheaters shutOFF. c) The conveyorbelt stopsmoving. d) Once the oven has cooled down to a factory pre-set temperature,the blowersshut OFF. The
ovenis nowcompletely OFF.
NOTE: TO ACCELERATE THE COOLING OF THE OVEN, OPEN THE FRONT DOOR TO ALLOW COOLERAIR INTOTHE SYSTEM.
NOTE: IF THE MAIN SWITCH IS TURNED BACK ON WHILE THE UNIT IS COOLING DOWN, THE HEATERS AND CONVEYOR BELT WILL RE-ENGAGE TO BEGIN STANDARD COOKING OPERATION. THIS IS NORMAL AND WILL NOT DAMAGE THE OVEN. HOWEVER, THE UNIT WILL NEVERGET HOT ENOUGHTO COOK IFTHE FRONTDOOR IS OPEN.
COOL-DOWN CIRCUIT
NOTE:This pre-settemperatureis notadjustable.
9. SPECIAL FEATURES
Your new conveyor oven has been built with numerous enhancementsto add flexibility and simplicity to yourcooking operation. The conveyor ovensare built in two versions:
VARIABLE HEAT/VARIABLE AIR
VARIABLE HEAT/FIXED AIR
Thefollowing special features :
A. INDEPENDENT TOP AND BOTTOM HEAT. Different temperature settings can be set for
bothtop andbottom heat zones.
B. VARIABLE-SPEEDCONVEYOR BELT
C. FIELD-REVERSIBLECONVEYOR BELTTRAVEL
D. FRONT-REMOVABLECONVEYOR BELT. No need toslide thebelt assembly outthe side.
E. INDEPENDENTTOPAND BOTTOMOUTER SIDE COVERS. Makes it possible to remove
conveyorbelt from the front.
F. SYMMETRICAL OUTER COVERS (DUAL AIR 1828E ONLY). Top and bottom outer side
coverscan mounton either side.
G. EASE IN CLEANING. This is accomplished by easily removable components for access to
thecook chamber, air plenumfingers, and conveyorbelt assembly.
AREFOUND IN BOTH VERSIONS
VARIABLE HEAT/VARIABLE AIR
The unithas this additionalfeature.
VARIABLE-SPEED TOP AND BOTTOM AIR VELOCITY. This allows for maximum flexibility in controllingthe cooking environment,as some food products require lesstop airthan others.
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10. CLEANING
CAUTION: THE CONVEYOROVEN CONTAINS ELECTRICALCOMPONENTS. TURN OFFTHE OVEN ANDDISCONNECT THE POWERBEFORE CLEANING BEGINS.
DONOT CLEANTHE CONVEYOR OVENWITHAWATER JET.
WEEKLYCLEANING:
1. Remove crumb pans.
Removeconveyor belt assembly.
Useonly adamp cloth.
2. Remove plenum fingerassembliesand disassemblefor cleaning.
Oven Exterior: CLEAN ONLY WHEN THE OVEN IS COLD.
Standard constructionof the exterioris
of stainless steel.
Deposits of baked-on splatter and grease, or discoloration may be removed by using any commercial cleaner recommended for stainless steel. Always rub with the grains and apply very light pressure.
Rinsewith aMOIST,NOT SOAKING, cloth.
Oven Interior: CLEAN ONLY WHEN THE OVEN IS COLD.
Standard construction of the interior
(cookchamber) is of aluminized steel,and requires carenot toover-clean and scratchthe surface.
CAUTION: DO NOT USE OVEN CLEANERS, CAUSTIC SOLUTIONS OR MECHANICAL MEANS BECAUSETHESE WILLDAMAGE THE ALUMINIZEDSURFACES
. Use only thedetergent solutions and cleaners that meet national and/or local codes. Clean the walls of the cook chamber with a mild soapand watersolution.
To clean the interior of the conveyor oven, it is necessary to remove the front door, the (4) outer sides panels,the conveyor beltassembly, andthe (4) air plenum fingers.(See page 9.)
ConveyorBeltAssembly
1. CONVEYOR BELT STILL MOUNTED IN OVEN:
NOTE: USE CARE IF CLEANING THE CONVEYOR BELT WHILE IT IS STILL MOUNTED IN THE OVEN. EXCESSIVE FORCE MAY PRODUCE AN OVERLOAD CONDITION THAT COULD DAMAGE THE GEARMOTOR AND CAUSE THE OVEN TO BE RENDERED UN- USABLE.
Using a plastic abrasive pad, wipe the conveyor belt in a back-and-forth motion to remove baked-on product. Wipe clean with a hot, damp cloth.
2. CONVEYOR BELT REMOVED FROM OVEN:
Using a plastic abrasive pad, wipe the conveyor belt in a back-and-forth motion to remove baked-on product. Wipe clean with a hot, damp cloth.
NOTE: IT IS NOT NECESSARY TO REMOVE THE BELT FROM THE FRAME ASSEMBLY FOR CLEANING.
3. Check the belt links for any sign of damage. If any links are bent, use a needle-nose pliers to repairprior to re-installationinto the unit.
Plenum Fingers
The conveyor oven contains (4) plenum fingers that direct air onto the product surface while cooking. This 3-piece assemblycomes apart forcleaning, as shownbelow:
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AIR PLENUM FINGER ASSEMBLY
Outer Perforated
Panel
(Stainless Steel)
Although symmetrical in design, inner panel
must have flanges
facing up as shown
Main Panel
(Aluminized Steel)
Inner Perforated
Screen
(Stainless Steel)
The Outer Perforated panel is locked into place through a friction fit to the Main panel. This method of fastening also captures the Inner panel, holding it in place. The Outer panel slides off the Main panel, exposing the perforated Inner panel. The Inner panel is symmetrical in design, and may be placed in either direction, as long as the outer flanges are pointing as shown in the figure
UPWARD
above.
The Inner and Outer panels are made of stainless steel, and therefore may be exposed to strong cleaners to remove baked-on grease, etc. Overnight soaking in a hot cleaning solution will improve thecleaning process.
The Main panel is made of aluminized steel like the main cook chamber, and thus requires the same level of care to retain its integrity. Follow the same precautions as mentioned above for the main cookchamber.
11. OPERATOR MAINTENANCE
WARNING DANGER DISCONNECT THE POWER SUPPLY BEFORE SERVICING OR CLEANING THE OVEN. SERIOUS INJURY, INCLUDING DEATH, MAY OCCUR IF CONTACT IS MADE WITH INCOMINGPOWER.
Duringnormal operation of the oven,lubrication is notrequired.
To achieve maximum efficiency,keep the oven clean. How you maintainyour oven will determine how long it lasts.
If the ovenfails to operate, perform thefollowing inspections BEFOREcallingan authorizedservice agent:
:
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1. Check to see ifthe maincircuit breaker isON atthe breaker panel.
.
2. Check the (2) 5-amp fuses located in the bottom of the Power Control Box
CAUTION IF FUSES ARE BAD, REPLACE ONLY WITH IDENTICAL FUSES. DO NOT SUBSTITUTE HIGHER VALUE FUSES, AS THIS MAY NULLIFY NEEDED PROTECTION FORTHE INTERNALELECTRICAL COMPONENTS.
3. Check that the Main Switch is ON. If operating properly, the rocker switch will be lighted whenON.
4. Check the setting of the temperature control thermostats (knobs). If operating properly,they will activate theamber indicatorlightsas youturn theknobs backand forth, calling for heat. It is very unlikelythat the lightwill burnout.
5. If there is noair blowing,check the following:
i. RESET
DUALAIR MODELVHVA-SERIES
: theunit by turningthe MainSwitch OFF for at east15 seconds and then turning it back ON. This resets the blower speed controls. If this is not successful, turn off the wall circuit breaker for one minute and thenturn iton again.
ii.
DUAL AIR MODEL VH-SERIES WARNING
: Observing the at the beginning of this section, open the Power Control Box and locate the overload relay (above gearmotor). . TrytheMain Switchagain.
1. NOTE:
PUSHIN THERESET BUTTON
The Overload Relay is both a current limiting and a thermal
device
, meaning that if one or both of the blower motors get jammed, the overload relay shuts the motor(s) OFF if there is excessive current going to the motor(s), or if excessive heat builds up in the overload relay due to an overload condition. Because it takes time for the relay to cool down, do not assume that there is another problem IF pushing the RESET button doesn't accomplish the task Both settings,
notoverheated
, must becorrect for properoperation.
RESET button pushed IN & overload
:
If the conveyor belt does not move, check to see that the coupling setscrew is tight on the
6.
gearmotoroutput shaft.
If the oven still does not operate, turn OFF the Main Switch and disconnect the power supply to the unit(if possible). Contactthe factory, factory representative,or an authorized serviceagency.
ALL SERVICING SHOULD BE PERFORMED ONLY BY A FACTORY AUTHORIZED SERVICE TECHNICIANORAGENT
.
12. RATING PLATE
A copy of the rating plate is shown here for reference.
MODEL VH-SERIES MODEL VHVA-SERIES
14
13. CONVEYOR REMOVAL
Extensive Engineering went into designing your oven for ease of cleaning. One SPECIAL FEATURE is the ability to remove the conveyor belt assembly straight out the font of the oven. Followthis procedure,usingthe diagramprovided: (See drawingbelow)
a) Remove any extension trays present, rotating them upwards to clear the conveyor frame.
Flangeson thetrays hook aroundthe ends of the frame. b) Remove thetwo crumb pans. c) Remove the upper outer side covers, which have the adjustable baffles attached with pins.
The covers are held in place with hand-twist fasteners. Turn these fasteners 90°
counterclockwiseto loosen, and90° clockwiseto tighten. d) It isnot necessaryto remove theouter lower sidecovers.
NOTE:
On Dual Air Models VH-, VHVA Series ovens, the outer upper and lower covers
1828E
aresymmetrical, and can be mountedon either sideof theoven.
e) Open thefront hinged door. f) Carefully supporting both right and left sides of the conveyor, lift the front edge slightly and
pulltowards you,watching as thedrive shaft pullsout ofthe gearmotor coupling.
14. CONVEYOR INSTALLATION
Installingthe conveyorbelt assemblyis done in exact reverse order to its removal. The MOST IMPORTANT POINT is to properly align the drive shaft pin with the gearmotor coupling. If the drive shaft pin must be wedged into place for installation, the coupling location needs to be adjusted. See Section 6a for this procedure.
DONOT FORCETHE DRIVE PININTO THE COUPLINGIF THEY DO NOTALIGN.
IF EXTENSION TRAYSARE
IF EXTENSION TRAYSARE PRESENT, ROTATE THEM UPWARDSTO REMOVE FROM CONVEYOR FRAME
UPPER OUTER SIDE COVER WITH ADJUSTABLE BAFFLE
PRESENT, ROTATE THEM UPWARDSTO REMOVE FROM CONVEYOR FRAME
UPPER OUTER SIDE COVER WITH ADJUSTABLE BAFFLE
15
15. CONVEYOR BELT SPEED CALIBRATION
The conveyor belt requires calibration to properly align the speed control knob on the Electric Control Box. Calibration is done by timing the belt as it passes between two timing marks located on the conveyor frame. This method will work regardless of belt travel direction. Follow the instructions below.
Idler Shaft
Belt Travel
(Standard)
Timing Marks
on Conveyor Frame
Conveyor Frame
A. Remove the adjustment knob of the conveyor belt speed control (see page 10) using a small,
standard screwdriver to loosen the setscrew.
B. Locate the two timing marks as shown above. For the Dual Air VH-, VHVA1620E series, the marks
are 5 inches apart; for the Dual Air VH-, VHVA1828E the marks are 7 inches apart. IF the timing marks are NOT present, use ablack markingpen to mark the frame in the same manner.
C. These distances represent exactly ¼ of the distance of the cook chamber: ¼ x 20” cook chamber
(DualAir 1620E) = 5”; ¼ x28” cook chamber (DualAir 1828E)= 7”.
D. With this 1:4 ratio,it is possible to calibrate the belt speed. For example:
1. For a cook time of 1 minute, the time required to pass between timing marks would be: 60 seconds / 4 = 15 seconds. If the belt passes from one mark to the next in 15 seconds, this is exactly the same as a 1-minute cook time.
2. For a cook time of 6 minutes, the required time to pass between timing marks would be: 6 minutes x 60 seconds / 4. This equals 360 seconds / 4 = 90 seconds between marks. The belt needs to take 90 seconds (1-1/2 minutes) to move from one mark to the next to equal a
6-minute cook time.
E. Using a black marking pen, mark any belt link near the outer edge. Using a stopwatch, check the
time it takes for this link to move between the timing marks. Repeat this procedure several times until the distance is traveled in 90 seconds (recommended calibration interval), which equals a 6­minute cook time.
F. Now that the belt is moving at this calibrated speed, CAREFULLY re-mount the adjustment knob
onto the belt conveyor speed control shaft, and tighten the setscrew so that the KNOB indicating mark is pointing at the number “6” on the surrounding label.
G. The conveyor belt is now calibrated for ALL ranges as indicated on the label. The label numbers are
COOK TIME in MINUTES. Simply point the knob indicating line to the desired cook time.
NOTE:
timing results using the method described.
H Cook/Bake Time is not the same as time of delivery. is the actual time required
for the first item, leading edge to trailing edge. is leading edge to leading edge. For example, the for a 16” pizza with a 6 minute (using the DualAir 1828 conveyor) is 9.4 minutes.
The label COOK TIME marks are close approximates, and may vary slightly from actual
Time of Delivery Bake/Cook Time
5” (1620E), or 7” (1828E)
Time of Delivery
Cook/Bake Time
16
Time will be the same for any size product.
Time of delivery will be different for
different sizes of products.
Bake Time
Leading Edge of Product
Time of Delivery (TOD) = X (Bake Chamber Length + Product Diameter)
Bake Time
Bake Chamber Length
Trailing Edge of Product
Time of Delivery
Example 1:
Bakers Pride , 6 Minute Bake Time, 16” pizza (time required for the 1st item):
Dual Air Model 1620
(TOD) = X (20 + 16) = 10.8 Minutes
6 Minutes
20”
Example 2:
Dual Air Model 1828Bakers Pride , 6 Minute Bake Time, 16” pizza (time required for the 1st item):
(TOD) = X (28 + 16) = 9.4 Minutes
6 Minutes
28”
I. To calculate production capacity per conveyor, per hour use the following formula.
Oven Capacity/Hour (OCH) =X
Bake Chamber Length X Bake Chamber Depth 60 Min/Hr
Product Diameter Bake Time
2
Example 1:
Dual Air Model 1620Bakers Pride , 6 Minute Pizza, 16” Pizza
OCH = X = 12.5
(20 X 16)
2
16
60
6
Example 2:
Dual Air Model 1828Bakers Pride , 6 Minute Pizza, 16” Pizza
OCH = X = 19.7
(28 X 18)
2
16
60
6
17
16. TROUBLESHOOTING GUIDE
THE PROBLEM THE CAUSE THE SOLUTION
Oven doesn't start
Conveyor belt
doesn't move, or it
moves unevenly.
Unexpected speed
changes.
Blown fuse(s) Main Switch OFF Turn ON Main Switch broken Main circuit breaker OFF Power cord disconnected (1620E only)
Power connections broken
Conveyor belt running backwards
Belt loose. Drive sprockets not engaging belt links.
Belt master link(s) missing, broken, or installed incorrectly. Conveyor belt installed backwards or upside down
Speed setting very high (long cook time)
Speed knob loose
Conveyor drive shaft not engaged to coupling Drive coupling loose
Drive coupling missing
Conveyor belt jammed
Drive shaft pin missing Drive sprockets worn out, missing, or mis- aligned
Conveyor gearmotor failed
Replace fuse with identical type - 5 amp
Replace Turn ON Plug cord in (1620E only) Check power distribution terminal block below Power Control Box
CAUTION: TURN OFF POWER
Power Control Box, and flip Reversing Switch to opposite position. Tighten conveyor belt using adjustable tensioner at one end of belt frame. Verify that all sprockets are tight and properly aligned with belt "segments". If belt still too loose, remove one belt link.
Install master link(s) properly Proper belt orientation is for outer belt
loops to be facing in oppositie direction of travel, and the outer loops to be on top of the trailing link. Adjust speed to FAST to verify if knob is tight and potentiometer working correctly Tighten setscrew in knob on pot shaft.
NOTE:
mark on label to indicate cook time in minutes. This may require calibration of belt movement using timing marks on conveyor frame.
Section 15.
Align and engage shaft pin to slot in drive coupling Tighten setscrew to gearmotor output shaft (shaft is "flatted" for setscrew grip) Properly re-attach and tighten to gearmotor output shaft Remove belt assembly to identify obstruction to belt movement. Remedy problem. Straighten bent belt links Locate and re-install or replace Replace sprockets or entire drive shaft assembly. Tighten sprockets to shaft.
CAUTION: THE FOLLOWING TESTS ARE PERFORMED WITH LIVE POWER WITH CONTROL BOX OPEN. THESE TESTS TO BE PERFORMED ONLY BY
Mark on knob should line up with
For CALIBRATION, see
, open
1. Test by disconnecting conveyor belt. If no shaft rotation or motor noise when power applied, test power supply.
2. Test power supply input connections @
3. Remove cover from power supply enclosure and verify integrity of internal
18
THE PROBLEM THE CAUSE THE SOLUTION
Conveyor belt
doesn't move, or it
moves unevenly.
Unexpected speed
changes.
(Continued)
No air or not
enough air coming
from blower(s)
Conveyor gearmotor failed
(Continued)
Blower motor(s) "stalled" (not running when Main Switch ON)
Blower motor(s) "jammed"
4. Verify wire connectors from power supply to gearmotor (2 wires w/connectors). If power supply doesn't
5. Verify potentiomter connections to gearmotor (3 wires w/connectors). If speed doesn't change when knob is turned, test with spare pot before replacing original pot. If all previous tests verify power and control to gearmotor, replace gearmotor.
Turn Main Switch OFF for at least 15 seconds, then turn it ON again. This resets speed controls. If this doesnt help, turn OFF Main Circuit Breaker for
Minute
Remove source(s) of obstruction.
CAUTION: TURN OFF MAIN CIRCUIT BREAKER BEFORE REACHING INTO BLOWER WHEEL COMPARTMENT. SERIOUS INJURY COULD RESULT OTHERWISE!!
, then turn it ON again.
1
Blower speed control(s) at minimum or low- speed setting (model VHVA-Series only)
No sound or noise coming from blower(s)
Blower(s) turning backwards. (Applies to models VH-, VHVA Three­phase units, and VHVA Single-phase units. Does NOT apply to VH Single­phase units.)
Turn speed knob(s) clockwise to increase air flow
Turn both blower speed controls to minimum, then adjust each one separately to hear for sound changes which indicate air movement. (model VHVA-Series only)
Verify correct rotation - counterclockwise when standing in front of machine. Remove the front door, the conveyor belt assembly, and both upper and lower air return shilelds. Turn the Main Switch ON and OFF one time to start the blowers, and observe the rotation as the blowers slow down to stop. If rotation is incorrect, (three­phase motors only), then two of the three power wires need to be swapped @ the terminal block to reverse direction of rotation. Re-check with same method.
19
THE PROBLEM THE CAUSE THE SOLUTION
No air or not
enough air coming
from blower(s)
(Continued)
Wire connections broken or loose between speed controls and blower motor(s) (model VHVA-Series only)
Wire connections broken or loose between blower motor(s) and terminal block.
Wire connections broken or loose between potentiometer and speed control
CAUTION: THE FOLLOWING TESTS 1­4 ARE PERFORMED WITH LIVE POWER WITH CONTROL BOX OPEN, OR REAR MOTOR COVER REMOVED. THESE TESTS TO BE PERFORMED ONLY BY AN AUTHORIZED SERVICE AGENT.
1. Speed control wire connections are labeled U, V, and W. Insure connectors are tight.
2. Insure these (3) wires are tight on terminal block located in blower motor compartment.
3. Tighten wires from pot to speed control at the header terminal on speed control board.
4. One pot wire contains a 15K ohm resistor at the pot body. Verify this solder connection is good.
Blower speed control(s) failed
Blower motor(s) failed
5. Blower(s) can stop if speed controls have not been reset (model VHVA-Series only). If yellow "FAULT" light on speed control circuit board is ON, first turn OFF main Switch for 15 seconds to rest
control(s). If yellow "FAULT" light remains ON, disconnect main power cord or circuit breaker for 1 minute. If "FAULT" light persists, and all previous tests show normal, speed control can be tested in the following manner: swap motor wires from "good" speed control to "bad" control, and see if blower motor works. If YES, then "FAULTY" control is bad and needs replacing. If NO, then "FAULTY" control is OK, and motor may need replacing.
6. Test potentiometer by swapping "bad" pot to "good" speed control. If motor then works properly, pot is OK, and other speed control needs testing. (model VHVA-Series only).
7. If all previous tests are normal, then blower motor has failed. Replace.
20
THE PROBLEM THE CAUSE THE SOLUTION
Oven not hot
enough
Temperature setting too low
Cooking too soon
Temperature control not working properly
Turn temperature control knob to right (clockwise) Oven takes 30-40 minutes to get up to stabilized operating temperature. Turn temperature knobs back and forth. Do both lights go ON & OFF? If YES, then temperature controls are OK. If NO, then malfunctioning light indicates which control needs further investigation. Use the following steps to check.
CAUTION: THE FOLLOWING TESTS ARE PERFORMED WITH LIVE POWER WITH CONTROL BOX OPEN. THESE TESTS TO BE PERFORMED ONLY BY AN AUTHORIZED SERVICE AGENT.
1. Locate the two temperature contols mounted on the hinged door, near the cooling fan. Verify that ALL connections and connectors are properly fastened and tight. Power should be connected to terminals labeled 240 & VAC COM.
2. Locate the two wires from each of the temperature sensors (top left terminals labeled PROBE). These have braided insulation. Verify their integrity.
3. If necessary to test, disconnect one sensor at a time, and use voltmeter to measure resistance at sensor wires. Compare to resistance chart in back of this manual. If sensors show INFINITE resistance, sensor is bad. Replace.
4. If resistance reads value within range of chart, sensor is good, control needs further investigation. Re-connect sensor wire leads. (See diagram at back of manual for proper identification of controls).
NOTE: temperature sensor lead wires are NOT polarity sensitive, since sensor is an RTD-type.
5. If both sensors are good, swap sensor leads between controls. Turn temperature knobs ON & OFF. Whichever light works properly, the Replace.
OPPOSITE
control is bad.
Notes:
22
17. TEMPERATURE CONTROL CONVERSION CHART
The temperature sensor (probe) that is supplied with this conveyor oven is an RTD type, which yields an output based on Ohms of resistance. This particular RTD device has a linear resistance curve that produces a very predictable amount of resistance that can be converted to degrees Fahrenheit. This particular device produces a resistance increase of 2 Ohms per every 1 degree F. The baseline value is approx. 1000 ohms at 32 °F (0°C).
Ohms
1002 1004 1017 1025 1038 1046 1059 1067 1080 1088 1101 1109 1122 1130 1143 1151 1164 1172 1184 1193 1205 1214 1226 1234 1247 1255 1267 1276 1288 1286 1309 1317 1329 1338 1350
°F
32 34 40 44 50 54 60 64 70 74 80 84 90
94 100 104 110 114 120 124 130 134 140 144 150 154 160 164 170 174 180 184 190 194 200
Ohms
1358 1370 1379 1391 1399 1411 1420 1432 1440 1452 1460 1473 1481 1493 1501 1513 1521 1533 1541 1554 1562 1574 1582 1594 1602 1614 1622 1634 1642 1654 1662 1674 1682 1694 1702
°F
204 210 214 220 224 230 234 240 244 250 254 260 264 270 274 280 284 290 294 300 304 310 314 320 324 330 334 340 344 350 354 360 364 370 374
Ohms
1714 1722 1734 1742 1753 1761 1773 1781 1793 1801 1813 1821 1832 1844 1852 1860 1872 1879 1891 1899 1911 1918 1930 1938 1950 1957 1969 1977 1988 1996 2008 2027 2035 2046
°F
380 384 390 394 400 404 410 414 420 424 430 434 440 446 450 454 460 464 470 474 480 484 490 494 500 504 510 514 520 524 530 540 544 550
23
18. Solid State Relay Labeling I.D. - Models VH-, VHVA1620E Conveyor Ovens
UPPER ELEMENTS
POWER BLOCK WIRING - SINGLE PHASE
G
L2
L1
POWER BLOCK WIRING - THREE PHASE
G
L3
L2
L1
GREEN 10 GA ( GRND ) GREEN 14 GA ( G4 )
WHITE 14 GA ( L2 ) BROWN
14GA (R)
WHITE 14 GA ( L2 ) WHITE 14 GA ( L2 )
BLACK 18 GA ( #4 ) BROWN 10 GA ( E )
BLACK 10 GA ( A )
GREEN 10 GA ( GRND ) GREEN 14 GA ( G4 )
BROWN 14 GA(R) BROWN 10 GA ( E )
BROWN 10 GA ( E ) WHITE 14 GA ( L2 )
WHITE 18 GA ( #5 ) WHITE 14 GA ( L2 )
WHITE 14 GA ( L2 ) BLACK 18 GA ( #4 )
BLACK 10 GA ( A )
WHITE 18 GA
(#5)
WIRE DESIGNATIONS
(LETTERSOR#s)
A
C
SSR 1 SSR 2 SSR 3
30 29 3430 29 29
PROBE
B
DE F
PROBE
UPPERTEMPCONTROL LOWERTEMPCONTROL
VAC COM
240 VAC
VAC COM
240 VAC
CONTROL BOX DOOR
LOWER
ELEMENTS
Solid State Relay
NOTE: Fuses removed; (4) elements @ 1.5kw = 6.0kw; Ohms = Volts x Volts / Watts
Single Phase Units
Circuit Leads 208 Volt 240 Volt
Between C & L2 Ohms 38.9 Ohms28.3 Between D & L2 Ohms 38.9 Ohms28.3 Between C & D 56.2 Ohms 77.6 Ohms Between C & F 42.5 Ohms 58.1 Ohms Between D & F 42.3 Ohms 58.1 Ohms Between F & L2 14.5 Ohms 19.5 Ohms
RESISTANCE VALUES OF VARIOUS CIRCUITS
Dual Air Models: VH-, VHVA1620E Conveyor Ovens
Three Phase Units
Circuit Leads 208 Volt 240 Volt
Between C & L3 28.3 Ohms 38.9 Ohms Between D & L2 28.3 Ohms 38.9 Ohms Between C & D 1.2M Ohms 1.3M Ohms Between C & F 1.2M Ohms 1.3M Ohms Between D & F 42.3 Ohms 58.1 Ohms Between F & L2 14.5 Ohms 19.5 Ohms
24
Solid State Relay Labeling I.D. - Models VH-, VHVA1828E Conveyor Ovens
UPPER ELEMENTS
POWER BLOCK WIRING - SINGLE PHASE
G
L2
L1
POWER BLOCK WIRING - THREE PHASE
G
L3
L2
L1
GREEN 10 GA ( GRND ) GREEN 14 GA ( G4 )
WHITE 1 4 GA ( L2 )
R14GA
WHITE 14 GA ( L2 ) WHITE 1 4 GA ( L2 )
BLACK 18 GA ( #4 )
BROWN 10 GA ( E )
BLACK 10 GA ( A )
GREEN 10 GA ( GRND ) GREEN 14 GA ( G4 )
R14GA
BROWN 10 GA ( E )
BROWN 10 GA ( E )
WHITE 1 4 GA ( L2 ) WHITE 18 GA ( #5 ) WHITE 14 GA ( L2 ) WHITE 1 4 GA ( L2 )
BLACK 18 GA ( #4 )
BLACK 10 GA ( A )
WHITE 1 8 GA
(#5)
WIRE DESIGNATIONS
(LETTERSOR#s)
B
A
C
DE F
SSR 1 SSR 2 SSR 3
30 29 3430 29 29
PROBE
PROBE
UPPERTEMPCONTROL LOWERTEMPCONTROL
VAC COM
240 VAC
VAC COM
240 VAC
CONTROL BOX DOOR
LOWER
ELEMENTS
Solid State Relay
NOTE: Fuses removed; (4) elements @ 3kw = 12kw; Ohms = Volts x Volts / Watts
Single Phase Units
Circuit Leads 208 Volt 240 Volt
Between C & L2 14.3 Ohms 18.2 Ohms Between D & L2 14.3 Ohms 18.2 Ohms Between C & D 28.5 Ohms 36.2 Ohms Between C & F 21.4 Ohms 27.3 Ohms Between D & F 21.4 Ohms 27.2 Ohms Between F & L2 7.3 Ohms 9.3 Ohms
Element Resistance Chart - VH-,VHVA-Series Conveyor Oven
VH-,VHVHA1620E
VH-,VHVHA1828E
RESISTANCE VALUES OF VARIOUS CIRCUITS
Dual Air Models: VH, VHVA1828E Conveyor Ovens
Three Phase Units
Circuit Leads 208 Volt 240 Volt
Between C & L3 14.5 Ohms 18.2 Ohms Between D & L2 14.3 Ohms 18.2 Ohms Between C & D 4.7M Ohms 3.4M Ohms Between C & F 4.7M Ohms 3.4M Ohms Between D & F 21.4 Ohms 27.2 Ohms Between F & L2 7.2 Ohms 9.4 Ohms
208 VOLTS 220 VOLTS 240 VOLTSELEMENT WATTAGEMODEL
1500
3000
25
28.8 ohms 32.3 ohms 38.4 ohms
14.4 ohms
16.1 ohms
19.2 ohms
19. ELECTRICAL SCHEMATICS & WIRING DIAGRAMS
VHVA1620E Schematic 208, 220 or 240VAC, 50/60Hz, 1 Phase
POWER BLOCK
FUSE
1
MAIN SWITCH MAIN SWITCH
12
14
BROWN
C
16
N.O.
BROWN
18
BROWN
48
VACUUM SWITCHES.
CLOSE ON BL OWER V ACUUM
20
BROWN
50
ELEMENT CONTACTOR
UPPER TEMPERATURE ADJUST MENT POTENTIOMETER
LOWER TEMPERATURE ADJUST MENT POTENTIOMETER
BROWN
R
FAN RELAY
COOL-DOWN THERMOSTATS.
E
CLOSEON TEMPERATURE RISE.
15 KOHM RESI STOR
15 KOHM RESI STOR
D
44
C1
10
A
40
A
42
UPPER BLOWER MOTOR SPEED CONTROL AND POTENTIOMETER
LOWER B LOWER MOTOR SPEED CONTROL AND POTENT IOMETER
BRN S 3
BLK S 2
BRN S3
BLK S 2
38
10 GA. BLACK
E
SSR 3
BLACK
SSR 1
B
SSR 2
BLACK
E2 E1 S1 S2 S3 DIR
RED S1
BLOWE R MOTO R SPEE D CO NTROL S
1~ IN; 1 or 3~ OUT
E2 E1 S1 S2 S3 DIR
RED S1
BROWN
20
INPUT OUTPUT
GEARMOTOR
POWER SUPPLY
BLUE
43
BROWN
PURPLE
YELLOW o r BLUE
ORANGE
RTD SE NSOR
PURPLE
YELLOW o r BLUE
ORANGE
RTD SE NSOR
5AMPS
468
10 GA. BROWN
F
C
D
24
21
-
-
­+ + +
L1 L2 G
1500 WATTS EACH
G
1500 WATTS EACH
TOP ELEMENTS
A1 A2 A3
22
B1 B2 B3
WHITE
41 39 46
GEARMOTOR
REVERSING
SWITCH
UPPER TEMPERATURE CONTROL
3
1
2
5
4
3
1
2
5
4
LOWER TEMPERATURE CONTROL
BOTTOM ELEMENTS
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
19
BLACK ( 2 )
RED
+
11
10
9
8
7
6
11
10
9
8
7
6
23
BLACK
BLACK
BLACK
WHITE
123
26
J
BRN
J
28
WHITE
37
25
32
BLUE
FUSE 2 5AMPS
5
I
RIGHT
J
LEFT
H
RIGHT
K
LEFT
REAR E XHAUST FAN S
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
G2
A
Y
A
R
G
BROWN
G3
27
GRN / YLW
29
GRAY
36
34
COOLI NG FAN IN CONTROL BOX DOOR
79
19
COOLI NG FAN IN CONTROL BOX
14 GA WHITE
M
N
Q
P
BLACK
BLACK
ORANGE YELLOW GREEN
33
GRY
A
BROWN
WHITE
C1
C1
C1
C1
35
GRAY
G1
18 GA. GREEN/ YE LLOWS TRIPE
11
14 GA WHITE
14 G A BRO WN
R
BLACK
T1
3~
T2
CCW
T3
UPPER BLOWER MOTOR
T1T1
3~
T2
CCW
T3
LOWER BLOWER MOTOR
BLUE
GREEN / YELLOW STRI PE
J
30
J
BROWN
J
BLUE
10 GA. GREEN/ YELLOW STRIPE
19
14 G A WHI TE
GRN
GEARMOTOR AND S PEED POT
BLUE
C O I L
C O I L
C O I L
GRN
15
BLUE
WHITE
ND
G
G2
13
G4
GREEN
17
18 GA. GREEN / YELLOW STRIPE
BLUE
G
25
G2
31
SSR 1
SSR 2
SSR 3
U4160Q
26
F2 5 AMP
F1 5 AMP
WHITE L2 18 GA.
BLACK L1
WHITE L2
GREEN G
WHITE F2 18 GA.
BLACK F1 18 GA.
E2E1 S1 S2 S3 DIR
E2E1S1 S2S3DIR
BROWN 22 GA. TO S3 BLACK 22GA. TOS2
RED 22GA. TO S1
BROWN22 GA. TO S3
BLACK 22 GA. TO S2 RED 22GA. TO S1
J
J
LOWER BLOWER MOTOR SPEED CONTROL
1~ INPUT 3~ OUTPUT
UPPER BLOWER MOTOR SPEED CONTROL
1~ INPUT 3~ OUTPUT
BLACK 1 8 GA.
BLACK 18 GA.
BLACK1 8 GA.
BLACK1 8 GA.
BLACK 18 GA.
BLACK1 8 GA.
B
R
O
W
N
W
H
I
TE
SSR 1 SSR 2
SSR 3
UPPERTEMP CONTROL
LOWER TEMP CON TROL
CONTROL BOX COOLINGFAN
l
O
CLOCKWISE R OTATION
WHEN LOOKING AT
BACK OF MOT OR
WHITE L2 14 GA.
TO TERM. BLOCK 3
TOTER M. BLOCK 3
BLACK
WHITE
MAIN
SWITCH
(ON)
(OFF)
UPPER
ELEMENTS
LOWER
ELEMENTS
CONVEYOR GEARMOTOR
CONVEYOR SPEED POT
REVERSING
SWITCH
GEARMOTOR
POWER
SUPPLY
POWER
DISTRIBUTION
BLOCK
G
L2
L1
TERMIN AL BLOCK #1
TERMINAL BLOCK #2
TERMINAL BLOCK #3
18GA.
18GA.
GREEN 22 GA.
YELLOW 22GA.
ORANGE 22 GA.
BLK
WHT
RED 22 GA.
BLACK 2 2 GA.
22GA.
SPEED POT
SPEED POT
BROWNJUM PER
18GA. BROWN
BLUE
JUMPER
ORANGE
YEL
PUR
PURPLE
YELLOW
ORG
GROUND SCREW
18GA . GREEN / YELL OW - GROUND
GREEN / YELLOW - GROUND
BLACK
WHITE1 8 GA.
A
A
T1 YEL
T2 YEL
T3 YEL
T1 YEL
T2 YEL
T3 YEL
TOUPPER BLOWER MOTOR SPEED CONTROL
TOLOWER BLOWER MOTOR SPEED CONTROL
A1
A2
A3 BL K
B1
B2
B3 BLK
G
G
G
GREEN (GROUND)
GREEN (GR OUND)
BLUE
BROWN
18GA. BROWN
PROBE
PROBE
E
G
K
D
F
F
C
C
A
B
I
I
K
H
H
H
F
D
D
K
J
C
G
J
A
G R
E E
N
/
Y
E
L L
O
W
18 GA. G REEN / YELLOW ( M OTOR G ROUND )
GREEN / YELLOW­GROUND
REAR EXHAUST FANS
(AIRPUSHEDOUTOFOVEN)
SPLICES
+
4521345213
678
910
11
678
910
11
A
(L1 )
UPPER BLOWER MOTOR
LOWER BLOWER MOTOR
18GA. BLUE
BLUE J
18 GA. B ROWN
18GA. BLUE
J
J
18 GA. G RAY
BLUE
BROWN
BLACK
(A IRPULLED I NTOCONTROL BOX )
G1
G2
7
6
4
5
5
4
9
8
46
B1 B2 B3
21
22
A1 A2 A3
9
8
18
17
29
30
26
25
27
28
34
34
30
G4
A
25 26
G3
G2
G4
G4
ITEMS LOCATEDIN CONTROL BOX ENCLOSURE
ITEMS LOCAT ED IN BLOWER COMPARTMENT
J
BROWN 14 GA.
L2
E
BLUE
K
WHITE
E
BLACK L1 10GA.
BROWN
WHITE
WHITE
BLACK L1 18 GA.
WHITE L2 14 GA.
WHITE L2 14 GA.
GREEN 10 GA.
L2
3
2
1
18GA. BROWN
18 GA. B LUE 18GA. BROWN
18 GA. WH ITE
18GA. BLACK
TO REMOTE POT
TO REMOTE POT
ITEMS LOCAT ED IN ANGLED CONTROL BOX
BLACK
14 GA. HI -TEMP
14 GA. HI -TEMP
14 GA. HI -TEMP 14GA. HI-TEMP
14GA. HI-TEMP
14GA. HI-TEMP
8
9
COOL-DOWN R ELAY
19
20
WHITE18 G A.23
BLACK 18 GA.24
23
24
14GA. HI-TEMPJUMPER
38
L2
BROWN L1 10 GA.
BLUE1 8 GA.31
31
40
42
42
BLACK22 GA . ( 2 PLCS )
RED
BLACK
RED
RED 22 GA.
---+++
24VDC
OUTPUT
+
~
-
44
37
39
41
BLACK
BLACK
32
33
36
35
GRAY
GRAY
GRAY
GRAY
N.O.
C
15K OHM R ESISTOR
COOLING FAN
(AIRPULLEDINTOCONTROLBOX)
TERMINAL BLOCK #4
33
35
TO TERMINAL BLOCK #4
SPLICES
13
12
15
16
18
14
17
20
18GA. GRAY
TO TERMINAL BLOCK #4
BLACK
ITEMS LOCATEDON MAIN CONTROL BOXD OOR
UPPER
LOWER
32
36
29
38
15KOHM RESISTOR
14 GA . HI GH TEMP
TO TERMINAL BLOCK #2
TO
TEMP
CONTROLS
BLACK
BLACK
10
11
18GA. BLACK
18GA. BLUE
18GA. BROWN
18GA. WHITE
18 GA. B LUE
18 GA. B ROWN
18 GA. B ROWN
18 GA. B ROWN
18 GA B LU
18GA. BROWN
18GA. BLACK
18 GA. WH ITE
FROM
POWER
SUPPLY
18GA. GRAY
18GA. GRAY
TEMPERATURE
CONTROL POT S
YELLOWorBLUE
YELLOWorBLUE
ORANGE
PURPLE
ORANGE
PURPLE
LOWER
UPPER
ELEMENT CONTACTOR
48
43
BLUE
WHITE 14 GA.
WHITE 14 GA.
WHITE 14 GA.
BROWN 14 GA .
BLUE 1 8 GA.
N
P
Q
M
R
COOL-DOWN
THERMOSTAT
COOL-DOWN
THERMOSTAT
14 GA. HI -TEMP
18GA. BROWN
18 GA. B ROWN
50
VACUUM SWI TCHES
VHVA1620E Wiring Diagram 208, 220 or 240VAC, 50/60Hz, 1 Phase
27
U4160Q
VHVA1620E Schematic 208, 220 or 240VAC, 50/60Hz, 3 Phase
CAUT ION: L1 & L2 INP UTS MUS T BE 1 00-125 VOL T PO TEN TIAL.
IF A "HIGH- VOLTA GE LEG" GREAT ER THAN 125 V OLTS IS PRESENT, IT MUST CONNECT TO L3.
MAIN SWITCH MAIN SWITCH
12
14
BROWN
C
16
N.O.
FAN RELAY
10
38
A
10 GA. BLACK
E
BROWN
SSR 3
18
BROWN
48
VACUUM SWITCHES.
CLOSE ON BLOWER VACUUM
BROWN
50
UPPER TEMPERATURE ADJUSTMENT POTENTIOMETER
LOWER TEMPERATURE ADJUSTMENT POTENTIOMETER
40
COOL-DOWN THERMOSTATS.
CLOSE ON TEMPERATURE RISE.
42
BROWN
20
15 K OHM RESISTOR
15 K OHM RESISTOR
D
E
R
44
C1
ELEMENT CONTACTOR
BLACK
A
UPPER BLOWER MOTOR SPEED CONTROL AND POTENTIOMETER
BRN S3 BLK S2
RED S1
LOWERBLOWER MOTOR SPEED CONTROL AND POTENTIOMETER
BRN S3 BLK S2
RED S1
INPUT
PURPL E
YELLOW
YELLOWorBLUE
ORANGE
PURPL E
YELLOWorBLUE
YELLOW
ORANGE
B
BLACK
E2 E1 S1 S2 S3 DIR
BLOWER MOTOR SPEED CONTROLS
1~ IN; 1 or 3~OUT
E2 E1 S1 S2 S3 DIR
BROWN
20
GEARMOTOR
POWER SUPPLY
43
BLUE
BROWN
RTD SENSOR
RTD SENSOR
SSR 1
SSR 2
OUTPUT
FUSE
1
5AMPS
468
10 GA. BROWN
F
C
D
24
21
-
-
-
+
+
+
POWER BLOCK
L1 L2 L3 G
1500 WATTS EACH
G
1500 WATTS EACH
TOP ELEMENTS
A1 A2 A3
22
B1 B2 B3
WHITE
41
39
RED
46
GEARMOTOR
REVERSI NG
SWITCH
UPPER TEMPERATURE CONTROL
3 1
2 5 4
3 1
2 5 4
LOWER TEMPERATURE CONTROL
BOTTOM ELEMENTS
BLACK
BLACK
23
WHITE
BLACK BLACK BLACK
BLACK BLACK BLACK
19
BLACK
BLACK ( 2 )
37
+
WHITE
123
26
11
10
9 8
32
J
7 6
28
BRN
11
10
9 8
J
7 6
FUSE 2 5AMPS
5
I
RIGHT
J
LEFT
H
RIGHT
K
LEFT
REAR EXHAUST FANS
YELLOW
YELLOW YELLOW
YELLOW
YELLOW YELLOW
25
G2
Y
A
R
G
27
BLUE
GRN / YLW
GRAY
COOLING FAN IN CONTROL BOX DOOR
BROWN
G3
79
19
COOLING FAN IN CONTROL BOX
14 GA WHITE
M
N
Q
P
BLACK
BLACK
ORANGE YELLOW GREEN
33
GRY
A
29
36
BROWN
34
WHITE
C1
C1
C1
C1
35
GRAY
A
G1
18 GA. GREEN / YELLOW STRIPE
11
14 GA WHITE
14 GA BROWN
R
BLACK
T1 T2
3~ CCW
T3
UPPER BLOWER MOTOR
T1T1 T2
3~ CCW
T3
LOWER BLOWER MOTOR
BLUE
GREEN / YELLOW STRIPE
J
30
J
BROWN
J
BLUE
10 GA. GREEN / YELLOW S TRIPE
19
14 GA WHITE
GRN
GEARMOTOR AND SPEED POT
BLUE
C O I L
C O I L
C O I L
GRN
15
BLUE
WHITE
13
ND
G
G2
G4
GREEN
17
18 GA. GREEN / YELLOW STRIPE
BLUE
G
25
G2
31
SSR 1
SSR 2
SSR 3
U4162Q
28
VHVA1620E Wiring Diagram 208, 220 or 240VAC, 50/60Hz, 3 Phase
29
F2 5 AMP
F1 5 AMP
WHITE L2 18 GA .
BLACK L1
WHITE L2
GREEN G
WHITE F2 18 GA.
BLACK F1 18 GA.
E2E1 S1 S2S3 DIR
E2E1 S1S2 S3 DIR
BROWN 22GA. TO S3
BLACK 2 2 GA. TO S2
RED 22 GA. TO S1
BROWN 22GA. TO S3
BLACK 22 GA. TO S2
RED 22 GA. TO S1
J
J
LOWER BLOWER MOTOR SPEED CONTROL
1~ INPUT 3~ OUTPUT
UPPER BLOWER MOTOR SPEED CONTROL
1~ INPUT 3~ OUTPUT
BLACK 18 GA.
BLACK1 8 GA.
BLACK 18 GA.
BLACK 18 GA.
BLACK1 8 GA.
BLACK 18 GA.
B
R
O
W
N
WHIT
E
SSR 1 SSR 2
SSR 3
UPPER TE MP CON TROL L OWER TEM P CON TROL
CONTROL BOX COOLING F AN
CLOCKWIS E ROTATION
WHEN LOOKING AT
BACK O F MOTO R
WHITE L2 14 GA.
TOTE RM. BLOCK3
TO TERM. BLOCK 3
BLACK
WHITE
UPPER
ELEMENTS
LOWER
ELEMENTS
CONVEYOR GEARMOTOR
REVERSING
SWITCH
GEARMOTOR
POWER
SUPPLY
POWER
DISTRIBUTION
BLOCK
G
L3
L2
L1
TERMINAL BLOCK #1
TERMINAL BLOCK #2
TERMINAL BLOCK #3
18GA.
18GA.
GREEN 22 GA.
YELLOW 22 GA.
ORANGE 22 GA.
BLK
WHT
RED 22 GA.
BLACK 22 GA.
22 GA.
SPEED POT
SPEED POT
BROWN JUMPER
18GA. BROWN
BLUE
JUMPER
ORANGE
YEL
PUR
PURPLE
YELLOW
ORG
GROUND SCREW
18 GA. GREEN / YELLOW - GROUND
GREEN / YELLOW - G ROUND
BLACK
WHITE 18G A.
T1 YEL
T2 YEL
T3 YEL
T1 YEL
T2 YEL
T3 YEL
TO UPPER BLOWER MOTOR SPEED CONTROL
TO LOWER BLOWER MOTOR SPEED CONTROL
A1
A2
A3 B LK
B1
B2
B3 BLK
G
G
G
GREEN (GROUND)
GREEN (GROUND)
BLUE
BROWN
18GA. BROWN
PROBE
PROBE
E
K
D
F
C
A
B
I
I
K
H
H
H
F
D
K
J
C
G
J
A
G
R E
E N
/
Y
E L
L O
W
18 GA. GREEN / YELLOW ( MOTOR G ROUND )
GREEN / YELLOW­GROUND
REAR EXHAUST FANS
( AIR PUSHED O UT OF OVEN )
SPLICES
+
452
1 34
52 1 3
67 8
91011 67 891011
A
(L1 )
UPPER BLOWER MOTOR
LOWER BLOWER MOTOR
18GA. BLUE
BLUE J
18 GA. BROWN
18GA. BLUE
JJ
18GA. GRAY
BLUE
BROWN
BLACK
( AIR PUL LED INTO CONTR OL BOX )
G1
G2
7
6
4
5
5
4
9
8
46
B1 B2
B3
21
22
A1 A2
A3
9
8
18
17
29
30
26
25
27
28
34
34
30
G4
A
25
26
G3
G2
G4
G4
ITEMS LOCA TED IN CONTR OL BOX ENCLOSU RE
ITEMSLOCATEDIN BLOWER COMPARTMENT
J
BROWN 1 4 GA.
L2
E
BLUE
K
WHITE
E
BLACK L1 10 GA.
BROWN
WHITE
WHITE
BLACK L1 18 GA .
WHITE L2 14 GA.
WHITE L2 14 GA.
GREEN 10 GA.
L2
L2
3
2
1
18GA. BROWN
18GA. BLUE 18GA. BROWN
18GA. WHITE
18 GA. B LACK
TO REMOTE POT
TO REMOTE POT
ITEMSLOCATEDIN ANGLEDCONTROL BOX
BLACK
14GA. HI-TEMP 14GA. HI-TEMP
14GA. HI-TEMP
14GA. HI-TEMP
14GA. HI-TEMP
14GA. HI-TEMP
19
20
WHITE 18 GA.
23
BLACK1 8 GA.
24
23
24
14GA. HI-TEMPJUMPER
38
BROWN L3 10 GA.
BLUE 18 GA.
31
31
40
42
42
BLACK 22 GA. ( 2 PLCS )
RED
BLACK
RED
RED 22 GA .
---+++
24VDC
OUTPUT
+
~
-
44
37
39
41
BLACK
BLACK
15K OHMRESISTOR
33
35
TO TERMINAL BLOCK #4
SPLI CE S
18
17
20
18GA. GRAY
TO TERMINAL BLOCK #4
BLACK
ITEMS LOCATEDON MAIN CONTROL BOX DOOR
32
36
29
38
15K OHM RESIST OR
14 GA.HIGH TEMP
18 GA. B LUE
18GA. BROWN
18 GA. B ROWN
18GA. BLACK
18 GA. W HITE
FROM POWER
SUPPLY
18GA. GRAY
18GA. GRAY
YELLOW
YELLOW
ORANGE
PURPLE
ORANGE
PURPLE
LOWER
UPPER
ELEMENT C ONTACTOR
43
BLUE
WHITE 14 GA.
WHITE 14 GA.
WHITE 14 GA.
BROWN 14 G A.
BLUE 18 G A.
N
P
Q
M
E(L 3 )
RED L3
R
YELLOW or BLUE
YELLOWorBLUE
G
F
C
D
COOL-D OWN
THERMOSTAT
COOL-D OWN
THERMOSTAT
14GA. HI-TEMP
CONVEYOR SPEED POT
TEMPERATURE
CONTROL POT S
18 GA. B ROWN
50
l
O
MAIN
SWITCH
(ON)
(OFF)
A
A
8
9
COOL-DOWN RELAY
32
33
36
35
GRAY
GRAY
GRAY
GRAY
N.O.
C
COOLING F AN
( AIR PULLEDIN TOCONTROL BOX )
TERMINAL BLOCK #4
13
12
15
16
14
UPPER
LOWER
TO TERMINAL BLOCK #2
TO
TEMP
CONTROLS
BLACK
BLACK
10
11
18GA. BLACK
18GA. BLUE
18GA. BROWN
18 GA. WHITE
18GA. BROWN
18GA BLU
18GA. BROWN
48
18 GA. B ROWN
VACUUM SWITCH ES
U4162Q
VH1620E Schematic 208, 220 or 240VAC, 50/60Hz, 1 Phase
48
50
POWER BLOCK
FUSE
1
MAIN SWITCH MAIN SWITCH
12
14
BROWN
C
16
N.O.
FAN RELAY
10
38
A
5AMPS
10 GA. BLACK
E
SSR 3
SSR 1
B
SSR 2
CONTACTOR
BROWN
VACUUMSWITCHES.
BROWN
BROWN
18
CLOSE ON BLOWERVACUUM
COOL-DOWN THERMOSTATS.
BROWN
20
TO TERMINAL
1
BLOCK
TO POWER
BLOCK
40
BLACK
A
CLOSE ON TEMPERATURE RISE.
42
24
BLACK
L2
WHITE
BLACK
L1
468
10 GA. BROWN
F
G
C
D
OVERLOAD
RELAY
L1 L2 G
BOTTOM ELEMENTS
1500 WATTS EACH
1500 WATTS EACH
TOP ELEMENTS
BLACK
BLACK
21
22
BLACK
FUSE2 5AMPS
5
RIGHT
REAR EXHAUST FANS
WHITE
23
4
WHITE
4
2
WHITE
19
I
J
LEFT
H
RIGHT
K
LEFT
2
GREY
GREY
7
19
COOLING FAN IN CONTROL BOX
14 GA WHITE
M
N
Q
P
BLACK
BLACK
GREY GREY
1
GREY
9
WHITE
C1
C1
C1
C1
GREY
3
GREY
G1
18 GA. GREEN / YELLOW STRIPE
11
14 GA WHITE
14 GA BROWN
R
BLACK
1~
CAP
CCW
3
GREY
1
1~
CAP
CCW
10 GA. GREEN / YELLOW S TRIPE
19
14 GA WHITE
UPPER BLOWER MOTOR
LOWER BLOWER MOTOR
15
BLUE
WHITE
ND
G
G2
13
G4
GREEN
17
18 GA. GR EEN / YELLOW STRIPE
BLUE
G
GRN
GREEN
R
UPPER TEMPERATURE ADJUSTMENT POTENTIOMETER
LOWER TEMPERATURE ADJUSTMENT POTENTIOMETER
INPUT OUTPUT
E
D
44
C1
GEARMOTOR
POWER SUPPLY
43
PURPLE
YELLOW
YELLOW o r BLUE
ORANGE
RTD SENSOR
PURPLE
YELLOW o r BLUE
YELLOW
ORANGE
RTD SENSOR
BLUE
BROWN
-
-
-
+
+
+
GEARMOTOR
UPPER TEMPERATURE CONTROL
3
1
2 5
4
3
1
2 5
4
LOWER TEMPERATURE CONTROL
41
BLACK ( 2 )
39
RED
46
REVERSING
SWITCH
BLACK
37
+
BLUE
GREEN / YELLOW STRIPE
J
30
J
BROWN
J
BLUE
GEARMOTOR AND SPEED POT
BLUE
C O I L
C O I L
C O I L
25
G2
31
SSR 1
SSR 2
SSR 3
G2
Y
A
G3
GRN / YLW
GRAY
COOLING FAN IN CONTROL BOX DOOR
A
BROWN
29
34
36
ORANGE YELLOW GREEN
33
GRY
35
GRAY
A
BROWN
WHITE
123
25
26
11 10
9 8
7
6
11 10
9 8
7
6
R
G
32
J
27
28
BRN
BLUE
J
U4161Q
30
VH1620E Wiring Diagram 208, 220 or 240VAC, 50/60Hz, 1 Phase
31
F2 5 AMP
F1 5 AMP
WHITE L2 18 GA.
BLACK L1
WHITE L2
GREEN G
WHITE F2 18 GA.
BLACK F 1 18 GA .
SSR1 SSR2
SSR 3
UPPERTEMPCONTROL LOWERTEMPCONTROL
CONTROL BO X COOLING FAN
WHITE L2 14 GA.
BLACK
WHITE
UPPER
ELEMENTS
LOWER
ELEMENTS
CONVEYOR GEARMOTOR
REVERSING
SWITCH
GEARMOTOR
POWER
SUPPLY
POWER
DISTRIBUTION
BLOCK
G
L2
L1
TERMINAL BLOCK #1
GREEN 22 GA.
YELLOW 22 GA.
ORANGE 22 GA .
BLK
WHT
RED 22 GA.
22 GA .
BROWN JUMPER
18GA. BROWN
BLUE
JUMPER
ORANGE
YEL
PUR
PURPLE
YELLOW
ORG
GROUND SCREW
18GA. GREEN /YELLOW-GROUND
GREEN / YELLOW - GROUND
BLUE
BROWN
PROBE
PROBE
E
K
D
F
C
A
B
I
I
K
H
H
H
F
D
K
J
C
G
J
A
G R
E E
N /
Y
E
L L
O
W
18 GA. GREEN / YELLOW ( MOTOR GROUND )
+
452
1 34
52 1 3
67 8
91011 67891011
A
(L1 )
18 GA.BLUE
BLUE J
18 GA. BROW N
18 GA.BLUE
JJ
18 GA.GRAY
BLUE
BROWN
BLACK
( AIR P ULLED INTO CO NTROL BOX )
G1
G2
7
6
4
5
5
4
9
8
46
9
8
18
17
29
30
26
25
27
28
34
34
30
G4
A
25
26
G3
G2
ITEMS LOC ATED IN CON TROL BOX ENCL OSURE
J
BROWN 1 4 GA.
L2
E
BLUE
K
WHITE
E
BLACK L1 10 GA.
BROWN
WHITE
WHITE
BLACK L1 1 8 GA.
WHITE L2 14 GA.
WHITE L2 14 GA.
GREEN 10 GA.
L2
3
2
1
18GA. BROWN
18 GA.BLUE 18 GA.BROWN
18 GA.WHITE
18 GA. BLACK
TO REMOTE POT
TO REMOTE POT
ITEMS LOCATE D IN ANGLED CONTROL B OX
14GA. HI-TEMP 14GA. HI-TEMP
14GA. HI-TEMP 14GA. HI-TEMP
14GA. HI-TEMP
14GA. HI-TEMP
38
L2
BROWN L1 10 GA.
BLUE 18 GA.
31
42
BLACK22 GA. ( 2 PLCS )
RED
BLACK
RED
---+++
24VDC
OUTPUT
+
~
-
44
37
39
41
18
17
20
18GA. GRAY
TO TERMINAL BLOCK #4
BLACK
ITEMS LO CATED ON MAIN CONT ROL BOX DOOR
32
36
29
38
14 GA. HIGH TEMP
FROM POWER SUPPLY
YELLOW
YELLOW
ORANGE
PURPLE
ORANGE
PURPL E
LOWER
UPPER
ELEMENTCONTACTOR
43
BLUE
WHITE 1 4 G A.
WHITE 1 4 G A.
WHITE 14GA.
BROWN 14 G A.
BLUE 18 GA.
N
P
Q
M
BLACK 18 GA.
CONTAC TOR
OVER LOAD
RELAY
BLUE 18 GA.
31
18GA. BROWN
20
24
WHITE 18 GA.
19
WHITE 18 GA.
23
TO TERMINAL BLOCK #2
BLOWER MOTORS
BLACK 18 GA.
WHITE 18 GA.
21
22
L1
L2
L1
WHITE18 GA.
BLACK 1 8 GA.
L2
RED 22 GA.
BLACK 2 2 GA.
L1
L2
31
BLACK
SPLICES
BLACK
BLACK
33
35
SPLICES 4X
B
LACK
TO TERMINAL BLOCK #3
23
24
18GA. GRAY
18GA. GRAY
31
42
23
24
ITEMSLOCATED IN BLOWERCOMPARTMENT
REAR EXHAUST FANS
(AIRPUSHEDOUTOFOVEN)
14 GA. HI-T EMP JU MPER
R
YELLOW or BLUE
YELLOW orBLUE
l
O
MAIN
SWITCH
(ON)
(OFF)
A
A
8
9
COOL-DOW N RELAY
32
33
36
35
GRAY
GRAY
GRAY
GRAY
N.O.
C
COOLING FAN
(AIRPULLEDINTOCONTROLBOX)
TERMINAL BLOCK #3
13
12
15
16
14
UPPER
LOWER
BLACK
BLACK
10
11
18 GA.BLACK
18 GA.BLUE
18 GA.BROWN
18 GA. WHITE
18GA. BROWN
18GA BLU
18GA. BROWN
48
18GA. BROWN
18 GA. BROWN
50
VACUUM SWITCHE S
TO TERMINAL BLOCK #2
TO
TEMP
CONTROLS
CONVEYOR SPEED P OT
TEMPERATURE
CONTROL PO TS
G
F
C
D
40
COOL -DOWN
THERMOSTAT
COOL -DOWN
THERMOSTAT
14GA. HI-TEMP
TERMINAL BLOCK #2
G
GREEN / YELL OW ­GROUND
G4
GREEN (GROUND)
CLOCKWISE RO TATION
WHEN LOOKING AT
BACK OF MOTOR
G
G
GREEN (GROUN D)
UPPER BLOWER MOTOR
LOWER BLOWER MOTOR
4
1
2
3
4
1
2
3
4
2
TO
OVER LOAD
RELAY
BLACK 18 GA.
WHITE 18 GA.
21
22
U4161Q
VH1620E Schematic 208, 220 or 240VAC, 50/60Hz, 3 Phase
CAUTION: L1 & L2 INPUTS MUST BE 120-125 VOLT POTENTIAL.
IF A "HIGH-VOLTAGE LEG" GREATER THAN 125 VOLTS IS PRESENT,IT MUST CONNECT TO L3.
MAIN SWITCH MAIN SWITCH
12
14
BROWN
C
16
N.O.
FAN RELAY
10
38
A
10 GA. BLACK
E
BROWN
18
40
BROWN
48
COOL-DOWN THERMOSTATS.
CLOSE ON TEMPERATURE RISE.
BLACK
A
42
BROWN
VACUUM SWITCHES.
20
CLOSE ON BLOWERVACUUM
TO TERMINAL
BLOCK
BROWN
TO POWER
50
BLOCK
24
B
L
AC
K
1
L2
WHITE
BLACK
L1
SSR 3
SSR 1
B
SSR 2
CONTACTOR
FUSE
1
5AMPS
468
10 GA. BROWN
F
C
D
OVERLOAD
RELAY
POWER BLOCK
L1 L2 L3 G
1500 WATTS EACH
G
1500 WATTS EACH
TOP ELEMENTS
BOTTOM ELEMENTS
BLACK
BLACK
WHITE
23
21
WHITE
22
BLACK
2
WHITE
19
FUSE 2 5AMPS
5
COOLING FAN IN CONTROL BOX
14 GA WHITE
I
RIGHT
J
LEFT
H
RIGHT
K
LEFT
BLACK
REAR EXHAUST FANS
BLACK
4
2
GREY
4
GREY
M
N
Q
P
GREY GREY
GREY
G1
10 GA. GREEN / YELLOW STR IPE
18 GA. GREEN / YELLOW STRIPE
7
9
11
WHITE
19
13
ND
G
G2
15
BLUE
C1
14 GA WHITE
C1
14 GA BROWN
C1
R
C1
BLACK
1~
CAP
CCW
GREY
3
GREY
1
1~
CAP
GREY
CCW
3
1
19
WHITE
14 GA WHITE
UPPER BLOWER MOTOR
LOWER BLOWER MOTOR
17
BLUE
GRN
GREEN
G4
GREEN
G
18 GA. G RE EN / YELL OW ST RIP E
R
ELEMENT CONTACTOR
UPPER TEMPERATURE ADJUSTMENT POTENTIOMETER
LOWER TEMPERATURE ADJUSTMENT POTENTIOMETER
INPUT OUTPUT
D
E
44
C1
GEARMOTOR
POWER SUPPLY
43
PURP LE YELLOW
YELLOWor BLUE ORANGE
RTD S ENSOR
PURP LE YELLOWor BLUE
YELLOW ORANGE
RTD S ENSOR
BLUE
BROWN
-
-
-
+
+
+
GEARMOTOR
REVERSING
UPPER TEMPERATURE CONTROL
3
1
2 5
4
3
1
2 5
4
LOWER TEMPERATURE CONTROL
41 39
46
SWITCH
BLACK ( 2 )
RED
+
11
10
9 8
7 6
11
10
9 8
7 6
BLACK
WHITE
123
26
26
J
BRN
J
28
32
37
BLUE
GREEN / YELLOW STRIPE
J
30
J
BROWN
J
BLUE
GEARMOTOR AND SPEED POT
BLUE
C O I L
C O I L
C O I L
25
G2
31
SSR 1
SSR 2
SSR 3
ORANGE YELLOW GREEN
25
G2
Y
A
R
G
27
BLUE
A
BROWN
G3
GRN / YLW
29
GRAY
36
34
COOLING FAN IN CONTROL BOX DOOR
33
GRY
35
GRAY
A
BROWN
U4163Q
32
F2 5 AMP
F1 5 AMP
WHITE L2 18 GA.
BLACK L1
WHITE L2
GREEN G
WHITE F2 18GA.
BLACK F1 1 8GA.
SSR 1 SSR 2
SSR 3
UPPER TEMP CONTROL
LOWERTEMP CONTROL
CONTROL BOX COOLING FAN
WHITE L2 14 GA.
BLACK
WHITE
UPPER
ELEMENTS
LOWER
ELEMENTS
CONVEYOR GEARMOTOR
REVERSING
SWITCH
GEARMOTOR
POWER
SUPPLY
POWER
DISTRIBU TION
BLOCK
G
L2
L1
TERMI NAL BLOCK #1
GREEN 22 GA.
YELLOW 22 GA.
ORANGE 22 GA.
BLK
WHT
RED 22 GA.
22 GA.
BROWN JUMPER
18 GA.BROWN
BLUE
JUMPER
ORANGE
YEL
PUR
PURPLE
YELLOW
ORG
GROUND SCREW
18 GA. GREEN /YELLOW - GROUND
GREEN / YEL LOW - GROUND
BLUE
BROWN
PROBE
PROBE
E
K
D
F
C
A
B
I
I
K
H
H
H
F
D
K
J
C
G
J
A
G
R E
E N
/
Y E
L
L O
W
18 GA. GREEN / YELLOW ( MOTOR GROUND )
+
452 1 345
2 1
3
67 891011 67 891011
A
(L1)
18 GA. BLUE
BLUE J
18 GA.BROWN
18 GA. BLUE
J
J
18 GA.GRAY
BLUE
BROWN
BLACK
(AIRPULLEDINTOCONTROLBOX)
G1 G2
7
6
4
5
5
4
9
8
46
9
8
18
17
29
30
26
25
27
28
34
34
30
G4
A
25
26
G3
G2
ITEMS LOCATE D IN CONTROL BOX ENCL OSURE
J
BROWN 14 GA.
L2
E
BLUE
K
WHITE
E
BLACK L1 10 GA.
BROWN
WHITE
WHITE
BLACK L1 18 GA.
WHITE L2 14 GA.
WHITE L2 1 4 G A.
GREEN 10 GA.
L2
3
2
1
18 GA. B ROWN
18 GA. BLUE 18 GA.BROWN
18GA. WHITE
18 GA.BLACK
TO REMOTE POT
TO REMOTE POT
ITEMS LOCATE D IN ANGLED CONTROL BOX
14 GA.HI-TEMP 14 GA.HI-TEMP
14 GA.HI-TEMP
14G A.HI-TEMP
14 GA. HI-T EMP
14 GA. HI-T EMP
38
L2
BROWN L3 10 GA.
BLUE 18 GA.
31
40
42
BLACK 22 GA. ( 2 PLCS )
RED
BLACK
RED
---+++
24VDC OUTPUT
+
~
-
44
37
3941
18
17
20
18 GA. GRAY
TO TERMINAL BLOCK #4
BLACK
ITEMS LOCATEDON MAIN CONTROL BOX DOOR
32
36
29
38
14 GA. HIGH TEMP
18 GA. BLUE
18 GA. BROWN
18 GA. BROWN
18 GA.BLACK
18 GA. WHIT E
FROM
POWER
SUPPLY
YELLOW
YELLOW
ORANGE
PURPLE
ORANGE
PURPLE
LOWER
UPPER
ELEMENTCONTACTOR
43
BLUE
WHITE 14 GA.
WHITE 14 GA.
WHITE 14 GA.
BROWN 14 GA.
BLUE 18 GA.
N
P
Q
M
BLACK18 GA.
CONTACTOR
OVERLOAD
RELAY
BLUE 18 GA.
31
18 GA.BROWN
20
24
WHIT E 18 G A.
19
WHIT E 18 G A.
23
TO TERMINAL BLOCK #2
BLOWER MOTORS
BLACK 18 GA.
WHIT E 18 G A.
21
22
L1
L2
L1
WHITE1 8 GA.
BLACK 18 GA.
L2
RED 22 GA.
BLACK 22 GA.
L1
L2
31
BLACK
SPLICES
BLACK
BLACK
33
35
SPLICES 4X
BLA
CK
TO TERMINAL BLOCK #3
23
24
18GA. GRAY
18GA. GRAY
31
42
23
24
ITEMSLOCATED IN BLOWERCOMPARTMENT
REAR EXHAUST FANS
(AIRPUSHEDOUTOFOVEN)
14 GA. HI-T EMP J UMPER
L3
RED L3
E (L3 )
R
YELLOW orBLUE
YELLOWorBLUE
l
O
MAIN
SWITCH
(ON)
(OFF)
A
A
8
9
COOL-DOWN RE LAY
32
33
36
35
GRAY
GRAY
GRAY
GRAY
N.O.
C
COOLING FAN
( AIR PULLEDINTO CONTROL BOX)
TERMINAL BLOCK #3
13
12
15
16
14
UPPER
LOWER
BLACK
BLACK
10
11
18 GA. BLAC K
18GA. BLUE
18 GA.BROWN
18 GA. WHIT E
18GA. BROWN
18GA BLU
18GA. BROWN
48
18GA. BROWN
18 GA. BROWN
50
VACUUM SWI TCHES
TO TERMINAL BLOCK #2
TO TEMP
CONTROLS
CONVEYOR SPEED P OT
TEMPERATURE
CONTROL POTS
G
F
C
D
COOL-DOWN
THERMOSTAT
COOL-DOWN
THERMOSTAT
14 GA. HI- TEMP
TERMINAL BLOCK #2
G
GREEN / YELLOW ­GROUND
G4
GREEN (GROUND )
CLOCKWISE ROTATION
WHEN LOOKING AT BACK OF MOTOR
G
G
GREEN (GROUN D)
UPPER BLOWER MOTOR
LOWER BLOWER MOTOR
4
1
2
3
4
1
2
3
4
2
TO
OVERLOAD
RELAY
BLACK 18 G A.
WHITE 18 GA.
21
22
VH1620E Wiring Diagram 208. 220 or 240VAC, 50/60Hz, 3 Phase
33
U4163U
VHVA1828E Schematic 208, 220 or 240VAC, 50/60Hz, 1 Phase
JUNCTION
BLOCK
L1 L2 G
BLACK WHITE GREEN
18
BROWN
48
VACUUM SWITCHES.
BROWN
50
UPPER TEMPERATURE ADJUSTMENT POTENTIOMETER
LOWER TEMPERATURE ADJUSTMENT POTENTIOMETER
12
14
BROWN
C
16
N.O.
BROWN
CLOSE ON BLOWER VACUUM
10
FAN
A
RELAY
COOL
-
DOWN T/STATS.
40
CLOSE ON TEMP RISE.
A
42
UPPER BLOWER MOTOR SPEED CONTROLAND POTENTIOMETER
15 K OHM RESISTOR
LOWER BLOWER MOTORSPEED CONTROL AND POTENTIOMETER
15 K OHM RESISTOR
RED
44
C1
ELEMENT CONTACTOR
FUSE 5AMPS
86 4
38
30 AMP
10 GA. BLACK
30 AMP
10 GA. BROWN
E
SSR 3
BLACK
SSR 1
B
SSR 2
BLACK
BRN S 3
E2 E1 S1
BLK S2
S2 S3 DIR
RED S1
BLOWER MOTOR SPEED CONT ROL S
1~ IN; 1 or 3~OUT
BRNS3
E2 E1 S1
BLK S2
S2 S3 DIR
RED S1
BROWN
20
GEARMOTOR
POWER SUPPLY
BLUE
OUTPUT
-
-
-
+
+
+
INPUT
43
BROWN
PURPLE YELLOW or BLUE ORANGE
RTDSENSOR
PURPLE YELLOW or BLUE ORANGE
RTDSENSOR
POWER BLOCK
21
1
F
C
D
24
L1 L2 G
3000 WATTS EACH
G
3000 WATTS EACH
BLACK
A1 A2 A3
22
B1 B2 B3
19
WHITE
41
BLACK ( 2 )
39
46
RED
+
GEARMOTOR
REVERSING
SWITCH
UPPER TEMPERATURE CONTROL
11
3
10
1
9 8
2
7
5
4
6
11
3
10
1
9 8
2
7
5
4
6
LOWER TEMPERATURE CONTROL
BOTTOM ELEMENTS
TOP ELEMENTS
BLACK
WHITE
23
BLACK BLACK BLACK
BLACK BLACK BLACK
BLACK
37
WHITE
123
25
26
32
J
28
BRN
J
FUSE2 5AMPS
5
20A
I
2
RIGHT
20A
J2
LEFT
20A
H2
RIGHT
20A
K2
LEFT
REAR EXHAUSTFANS
YELLOW
YELLOW YELLOW
YELLOW
YELLOW YELLOW
G2
Y
A
R
G
BROWN
G3
27
BLUE
GRN / YLW
GRAY
COOLING FAN IN CONTROL BOX DOOR
19
COOLING FAN IN CONTROL BOX
14 GA. WHITE
BLACK
BLACK
ORANGE YELLOW
GREEN
33
GRY
A
29
36
34
BROWN
97
WHITE
M
N
Q
P
35
GRAY
A
G1
18 GA. GREEN/ YELLOW STRIPE
11
C1
C1
14 GA WHITE
C1
R
C1
BLACK
T1
3~
T2
CCW
T3
UPPER BLOWER MOTOR
T1T1 T2
3~ CCW
T3
LOWER BLOWER MOTOR
BLUE
GREEN / YELLOW STRIPE
J
30
J
BROWN
J
BLUE
10 GA. GREEN / YELLOWSTRIPE
MAINSWITCHMAIN SWITCH
19
14 GA BROWN
14 GA WHITE
GRN
GEARMOTOR AND SPEED POT
BLUE
C O I L
C O I L
C O I L
GRN
15
BLUE
WHITE
ND
G
G2
13
G4
GREEN
17
18 G A. GREE N / YEL LOW STR IP E
BLUE
G
25
G2
31
SSR 1
SSR 2
SSR 3
U4164Q
34
VHVA1828E Wiring Diagram 208. 220 or 240VAC, 50/60Hz, 1 Phase
35
U4164Q
F2 5 AMP
F1 5 AMP
WHITE L2 18GA.
WHITE F2 18 GA.
BLACK F1 18 GA.
E2E1 S1S2 S3 DIR
E2E1 S 1 S2 S3 DI R
BROWN22 GA. TO S3
BLACK 2 2 G A. TO S2
RED 22GA. TO S1
BROWN22 GA. TO S3
BLACK 22 GA. TO S2
RED 22GA. TO S1
J
J
LOWER BLOWER MOTOR SPEED CONTROL
1~ INPUT 3~ OUTPUT
UPPER BLOWER MOTOR SPEED CONTROL
1~ INPUT 3~ OUTPUT
BLACK18 GA.
BLACK1 8 GA.
BLACK 18 GA.
BLACK 18 GA.
BLACK 1 8 GA.
BLACK 18 GA.
B
R
O
W
N
WHI
T
E
SSR 1
SSR 2
SSR 3
UPPERTEMPCONTROL LOWERTEMPCONTROL
CONTROL BOX COOLING FA N
l
O
CLOCKWIS E ROTATION
WHEN LO OKING A T
BACK O F MOTO R
WHITE L2 14 GA.
TOTE RM. BLOCK 3
TOTE RM. BLOCK3
BLACK
WHITE
MAIN
SWITCH
(ON)
(OFF)
UPPER
ELEMEN TS
LOWER
ELEMENTS
CONVEYOR GEARMOTOR
CONVEYOR SPEED POT
REVERSING
SWITCH
GEARMOTOR
POWER
SUPPLY
POWER
DISTRIBUTION
BLOCK
G
L2
L1
TERMINAL BLOCK #1
TERMINAL BLOCK #2
TERMINAL BLOCK # 3
18GA.
18 GA.
GREEN 22 GA.
YELLOW 22 GA.
ORANG E 22 G A.
BLK
WHT
RED 22 GA.
BLACK 22 GA.
22 GA.
SPEED POT
SPEED POT
BROWN JUMPER
18GA. BROWN
BLUE
JUMPER
ORANGE
YEL
PUR
PURPL E
YELLOW
ORG
GROUND SCREW
18GA. GREEN / YELLOW- GROUND
GREEN/ YELLOW - GROUND
BLACK
WHITE 18G A.
A
A
T1 YEL
T2 YEL
T3 YEL
T1 YEL
T2 YEL
T3 YEL
TO UPPER BLOWER MOTOR SPEED CONTROL
TO LOW ER BLOWE R MOTOR SPEED CONTROL
A1
A2
A3 B LK
B1
B2
B3 BLK
G
G
G
GREEN (GROUND)
GREEN (GROUND)
BLUE
BROWN
18GA. BROWN
PROBE
PROBE
E
G
K
D
F
F
C
C
A
B
I
I
K
H
H2
H
F
D
D
K2
J
C
G
J2
A
G
R E
E
N
/
Y E
L
L O
W
18 GA. GREEN / YELLOW ( MOTOR GROUND )
GREEN / YELLOW ­GROUND
REAR EXHAUST FANS
( AIR PUSHED O UT OF OVEN )
SPLICES
+
452 1 345
2 1
3
67 8
91011 67 891011
UPPER BLOWER MOTOR
LOWER BLOWER MOTOR
18GA. BLUE
BLUE J
18GA. BROWN
18GA. BLUE
J
J
18GA. GRAY
BLUE
BROWN
BLACK
( AIR PUL LED INTO CONTR OL BOX )
G1
G2
7
6
4
5
5
4
9
8
46
B1 B2
B3
21
22
A1 A2
A3
9
8
18
17
29
30
26
25
27
28
34
34
30
G4
A
25
26
G3
G2
G4
G4
ITEMS LOCATED IN C ONTROL BOX ENCLOSURE
ITEMSLOCATEDIN BLOWERCOMPARTMENT
J
BROWN 14 GA.
L2
E
BLUE
K2
WHITE
E
BROWN
WHITE
WHITE
BLACK L1 18 GA.
WHITE L2 14 GA.
WHITE L2 14 GA.
GREEN10GA.
L2
3
2
1
18 GA. B ROWN
18GA. BLUE 18 GA. B ROWN
18GA. WHITE
18 GA. BLACK
TO REMOTE POT
TO REMOTE POT
ITEMS LOCATED IN ANGLED CONT ROL BOX
BLACK
14GA. HI-TEMP 14GA. HI-TEMP
14GA. HI-TEMP 14GA. HI-TEMP
14GA. HI-TEMP
14GA. HI-TEMP
8
9
COOL-DOWN R ELAY
19
20
WHITE 18 GA.
23
BLACK1 8 GA.
24
23
24
14GA. HI-TEMPJUMPER
38
L2
BLUE 18 GA.
31
31
40
42
42
BLACK 22 GA. ( 2 PLCS )
RED
BLACK
RED
RED 22 GA.
---+++
24VDC
OUTPUT
+
~
-
44
37
39
41
BLACK
BLACK
32
33
36
35
GRAY
GRAY
GRAY
GRAY
N.O.
C
15K OHMRESISTOR
COOLING FA N
(AIRPULLEDINTOCONTROLBOX)
TERMINAL BLOCK #4
33
35
TO TERMINAL BLOCK #4
SPLICES
13
12
15
16
18
14
17
20
18GA. GRAY
TO TERMINAL BLOCK #4
BLACK
ITEMS LOCATEDON MAIN CONTROL BOX DOOR
UPPER
LOWER
32
36
29
38
15K OHM RESIST OR
14 GA.HIGH TEMP
TO TERMINAL BLOCK #2
TO
TEMP
CONTROLS
BLACK
BLACK
10
11
18GA. BLACK
18GA. BLUE
18GA. BROWN
18GA. WHITE
18 GA. BL UE
18 GA. B ROWN
18 GA. B ROWN
18GA. BROWN
18GA BLU
18 GA. BR OWN
18GA. BLACK
18 GA. W HITE
18GA. GRAY
18GA. GRAY
TEMPERATURE
CONTROL POT S
YELLOW or BLUE
YELLOWorBLUE
ORANGE
PURPLE
ORANGE
PURPLE
LOWER
UPPER
ELEMENT CONTACTOR
48
43
BLUE
WHITE 14 GA.
WHITE 14 GA.
WHITE 14 GA.
BROWN 14 GA.
BLUE 18 GA.
N
P
Q
M
R
COOL-DOWN THERMOSTAT
COOL-D OWN THERMOSTAT
14 GA. HI -TEMP
18GA. BROWN
18 GA. B ROWN
50
VACUUMSWITCHES
20AMP
FUSE
20AMP
FUSE
20 AMP
FUSE
20 AMP FUSE
BLACK L1 10 GA.
BROWN L1 10 GA.
30 AMP
FUSE
30 AMP
FUSE
10 GA. BLACK L1
10GA. WHITE L2
10GA. GREEN G
ITEMS LOCATED IN J UNCTION BOX
I2
VHVA1828E Schematic 208, 220 or 240VAC, 50/60Hz, 3 Phase
JUNCTION
BLOCK
CAUTION: L1 & L2 INPUTS MUST BE 200-250 VOLT POTENTIAL.
IF A "HIGH-V OLTAGE L EG" GREAT ER THAN 25 0 VOLTS IS PRESENT, IT MUST CONNECT TO L3.
10
12
14
8
6
38
BROWN
FAN RELAY
A
C
N.O.
16
10 GA. BLACK
E
B
E2 E1 S1 S2 S3 DIR
BLOWER MOTOR SPEED CONTROLS
1~ IN; 1 or 3~OUT
E2 E1 S1 S2 S3 DIR
BROWN
20
GEARMOTOR
POWER SUPPLY
BLUE
43
BROWN
RTD SENSOR
RTD SENSOR
SSR 3
SSR 1
SSR 2
BLACK
OUTPUT
18
BROWN
48
VACUUM SWITCHES.
BROWN
50
UPPER TEMPERATURE ADJUSTMENT POTENTIOMETER
LOWER TEMPERATURE ADJUSTMENT POTENTIOMETER
BROWN
CLOSE ON BLOWER VACUUM
RED
ELEMENT CONTACTOR
COOL DOWN T/STATS. CLOSE ON TEMP RISE.
15 K OHM RESISTOR
15 K OHM RESISTOR
-
C1
40
42
44
BLACK
A
UPPER BLOWER MOTOR SPEED CONTROL AND POTENTIOMETER
BRN S3 BLK S2
RED S1
LOWER BLOWER MOTOR SPEED CONTROL AND POTENTIOMETER
BRN S3 BLKS2
RED S1
INPUT
PURPL E
YELL OW
YELL OWorBLUE
ORANGE
PURPL E
YELL OW
YELL OWorBLUE
ORANGE
L1 L2 L3 G
BLACK WH I TE RED GREEN
POWER BLOCK
FUSE
1
L1 L2 L3 G
5AMPS
4
10 GA. BROWN
F
G
C
D
24
A1 A2 A3
21
22
B1 B2 B3
19
WHITE
41
-
-
-
+
+
+
BLACK ( 2 )
39
RED
46
GEARMOTOR
REVERSIN G
SWITCH
UPPER TEMPERATURE CONTROL
3
1
2 5
4
3
1
2 5
4
LOWER TEMPERATURE CONTROL
10
10
BOTTOM ELEMENTS
3000 WATTS EACH
3000 WATTS EACH
TOP ELEMENTS
BLACK
BLACK
23
WHITE
BLACK BLACK BLACK
BLACK BLACK BLACK
BLACK
37
+
WHITE
123
25
26
11
9
8
32
J
7 6
28
BRN
11
9
8
J
7 6
FUSE 2 5AMPS
5
I
RIGHT
J
LEFT
H
RIGHT
K
LEFT
REAR EXHAUST FANS
YELLOW
YELLOW YELLOW
YELLOW
YELLOW YELLOW
G2
Y
A
R
G
BROWN
G3
27
BLUE
GRN / YLW
GRAY
COOLING FAN IN CONTROL BOX DOOR
7
19
COOLING FAN IN CONTROL BOX
14 GA. WHITE
BLACK
BLACK
ORANGE YELLOW GREEN
33
GRY
A
29
36
34
M
N
Q
P
GRAY
A
BROWN
9
WHITE
C1
C1
C1
C1
T1 T2 T3
T1T1 T2 T3
35
30
G1
18 GA . GRE EN / YE LLO W ST RIPE
MAINSWITCHMAIN SWITCH
11
14 GA WHITE
14 GA BROWN
R
BLACK
3~ CCW
UPPER BLOWER MOTOR
3~ CCW
LOWER BLOWER MOTOR
GEARMOTOR AND SPEED POT
BLUE
GREEN / YELLOW STRIPE
J
J
BROWN
J
BLUE
10 GA. GREEN / YELLOWSTRIPE
13
15
BLUE
19
WHI TE
14 GA WHITE
GRN
GRN
25
BLUE
C O I L
C O I L
C O I L
NDG
17
BLUE
31
SSR 1
SSR 2
SSR 3
G2
G4
GREEN
18 GA . GRE EN / YE LLO W S TRIPE
G
G2
U4166Q
36
F2 5 AMP
F1 5 AMP
WHITE L2 18 GA.
WHITE F2 18 GA.
BLACK F 1 18GA.
E2E1 S1S2S3 DIR
E2E1 S1S2 S3 DIR
BROWN 22GA. TO S3
BLACK 2 2 GA. TO S2
RED 22 G A. TO S1
BROWN 22GA. TO S3
BLACK 22 GA. TO S2
RED 22 GA. TO S1
J
J
LOWER BLOWER MOTOR SPEED CONTROL
1~ INPUT 3~ OUTPUT
UPPER BLOWER MOTOR SPEED CONTROL
1~ INPUT 3~ OUTPUT
BLACK 18 GA.
BLACK1 8 GA.
BLACK 18 GA.
BLACK 18 GA.
BLACK 1 8 GA.
BLACK 18 GA.
B
R
O
W
N
WHITE
SSR 1 SSR 2
SSR 3
UPPER TE MP CON TROL L OWER TEM P CONTR OL
CONTROL BOX COOLING FA N
CLOCKWIS E ROTATION
WHEN LOOKING AT
BACK O F MOTO R
WHITE L2 14 GA.
TOTE RM. BLOCK3
TO TERM. BLOCK 3
BLACK
WHITE
UPPER
ELEMENTS
LOWER
ELEMENTS
CONVEYOR GEARMOTOR
REVERSING
SWITCH
GEARMOTOR
POWER
SUPPLY
POWER
DISTRIBUTION
BLOCK
G
L3
L2
L1
TERMINAL BLOCK #1
TERMINAL BLOCK #2
TERMINAL BLOCK #3
18GA.
18GA.
GREEN 22 GA.
YELLOW 22 GA.
ORANGE 22 GA.
BLK
WHT
RED 22 GA.
BLACK 22 GA.
22 GA.
SPEED POT
SPEED POT
BROWN JUMPER
18GA. BROWN
BLUE
JUMPER
ORANGE
YEL
PUR
PURPLE
YELLOW
ORG
GROUND SCREW
18GA. GREEN/ YELLOW-GROUND
GREEN / YELLOW - G ROUND
BLACK
WHITE 18G A.
T1 YEL
T2 YEL
T3 YEL
T1 YEL
T2 YEL
T3 YEL
TO UPPER BLOWER MOTOR SPEED CONTROL
TO LOWER BLOWER MOTOR SPEED CONTROL
A1
A2
A3 B LK
B1
B2
B3 BLK
G
G
G
GREEN (GROUND)
GREEN (GROUND)
BLUE
BROWN
18GA. BROWN
PROBE
PROBE
E
D
F
C
A
B
I
I
K
H
F
C
G
J
A
G
R E
E N
/
Y
E
L
L O
W
18 GA . GREEN / YELL OW ( MOTOR GROUND )
GREEN / YELLOW­GROUND
REAR EXHAUST FANS
(AIRPUSHEDOUTOFOVEN)
SPLICES
+
452
1 34
52 1 3
67 8
91011 67 891011
A
(L1 )
UPPER BLOWER MOTOR
LOWER BLOWER MOTOR
18GA. BLUE
BLUE J
18 GA. BROWN
18GA. BLUE
JJ
18GA. GRAY
BLUE
BROWN
BLACK
( AIR PULLED INTO CONTROLBOX )
G1
G2
7
6
4
5
5
4
9
8
46
B1 B2 B3
21
22
A1 A2 A3
9
8
18
17
29
30
26
25
27
28
34
34
30
G4
A
25
26
G3
G2
G4
G4
ITEMS LOC ATED IN C ONTR OL BOX ENC LOSUR E
ITEMSLOCATEDIN BLOWERCOMPARTMENT
J
BROWN 1 4 GA.
L2
E
BLUE
K
WHITE
E
BLACK L1 10G A.
BROWN
WHITE
WHITE
BLACK L1 18GA.
WHITE L2 14 GA.
WHITE L2 14 GA.
GREEN 10 GA.
L2
L2
3
2
1
18GA. BROWN
18GA. BLUE 18GA. BROWN
18GA. WHITE
18 GA. B LACK
TO REMOTE POT
TO REMOTE POT
BLACK
14GA. HI-TEMP 14GA. HI-TEMP
14GA. HI-TEMP
14GA. HI-TEMP
14GA. HI-TEMP
14GA. HI-TEMP
19
20
WHITE 18 GA.
23
BLACK 1 8 GA.
24
23
24
14GA. HI-TEMPJUMPER
38
BROWN L3 10 GA.
BLUE 18 GA.
31
31
40
42
42
BLACK 22 GA. ( 2 PLCS )
RED
BLACK
RED
RED 22 GA .
---+++
24VDC
OUTPUT
+
~
-
44
37
39
41
BLACK
BLACK
15KOHM RESISTOR
33
35
TO TERMINAL BLOCK #4
SPLI CE S
18
17
20
18GA. GRAY
TO TERMINAL BLOCK #4
BLACK
ITEMS LOCAT ED ON MAIN CONTROL BOX D OOR
32
36
29
38
15K OHM RESIST OR
14 GA.HIGH TEMP
18 GA. B LUE
18GA. BROWN
18 GA. B ROWN
18GA. BLACK
18 GA. W HITE
18GA. GRAY
18GA. GRAY
TEMPERATURE CONTROLPOTS
YELLOW
YELLOW
ORANGE
PURPLE
ORANGE
PURPLE
LOWER
UPPER
ELEMENTCONTACTOR
43
BLUE
WHITE 14 GA.
WHITE 14 GA.
WHITE 1 4 G A.
BROWN 14 G A.
BLUE 18 G A.
N
P
Q
M
E(L 3 )
R
10 GA. BLACK L1
10GA. WHITE L2
10GA. GREEN G
ITEMS LOCAT ED IN JUNCTI ON BOX
G
L2
L1
L3
10GA. RED L3
YELLOW or BLUE
YELLOWorBLUE
l
O
MAIN
SWITCH
(ON)
(OFF)
A
A
ITEMS LOCAT ED IN ANGL ED CONTROL BO X
8
9
COOL-DOWN RELAY
32
33
36
35
GRAY
GRAY
GRAY
GRAY
N.O.
C
COOLING FA N
(AIRPULLEDINTOCONTROLBOX)
TERMINAL BLOCK #4
13
12
15
16
14
UPPER
LOWER
BLACK
BLACK
10
11
18GA. BLACK
18GA. BLUE
18GA. BROWN
18 GA. WHITE
18GA. BROWN
18GA BLU
18GA. BROWN
48
18GA. BROWN
18 GA. B ROWN
50
VACUUM SWITCH ES
TO TERMINAL BLOCK #2
TO
TEMP
CONTROLS
CONVEYOR SPEED POT
G
F
C
H
COOL-D OWN
THERMOSTAT
COOL-D OWN
THERMOSTAT
14GA. HI-TEMP
K
D
D
J
K
VHVA1828E Wiring Diagram 208, 220 or 240VAC, 50/60Hz, 3 Phase
37
U4166Q
VH1828E Schematic 208, 220 or 240VAC, 50/60Hz, 1 Phase
JUNCTION
BLOCK
L1 L2 G
BLACK WHITE GREEN
POWER BLOCK
POWER BLOCK
FUSE
1
L1 L2 G
6
30 AMP
30 AMP
B
E
SSR 3
SSR 1
SSR 2
5AMPS
4
10 GA. BLACK
10 GA. BROWN
F
C
D
OVERLOAD
RELAY
G
BOTTOM ELEMENTS
3000 WATTS EACH
3000 WATTS EACH
TOP ELEMENTS
BLACK
BLACK
21 22
BLACK
8
FAN RELAY
COOL DOWN T/STATS. CLOSE ON TEMP RISE.
10
38
A
-
40
BLACK
A
12
14
BROWN
C
N.O.
16
BROWN
18
BROWN
48
42
BROWN
VACUUM SWITCHES.
20
CLOSE ON BLOWER VACUUM
TO TERMINAL
BLOCK
BROWN
TO POWER
50
BLOCK
24
B
L
A
C
K
CONTACTOR
1
L2
WHITE
BLACK
L1
23
19
WHITE
WHITE
2
WHITE
FUSE 2 5AMPS
5
COOLING FAN IN CONTROL BOX
20A
I
2
RIGHT
20A
J2
LEFT
20A
H2
RIGHT
20A
K2
LEFT
REAR EXHAUST FANS
4
2
GREY
4
GREY
7
19
14 GA. WHITE
BLACK
BLACK
GREY GREY
1
GREY
WHITE
M
N
Q
P
GREY
3
GREY
18 GA . GRE EN / YE LLO W ST RIPE
9
C1
C1
C1
R
C1
CAP
3
1
CAP
G1
11
14 GA WHITE
BLACK
GREY
1~ CCW
1~ CCW
10 GA. GREEN / YELLOWSTRIPE
MAINSWITCHMAIN SWITCH
19
14 GA BROWN
14 GA WHITE
UPPER BLOWER MOTOR
LOWER BLOWER MOTOR
15
BLUE
WHI TE
ND
G
G2
13
G4
GREEN
17
BLUE
G
GRN
GREEN
18 GA . GRE EN / YE LLO W S TRIPE
RED
44
INPUT
C1
ELEMENT CONTACTOR
UPPER TEMPERATURE ADJUSTMENT POTENTIOMETER
LOWER TEMPERATURE ADJUSTMENT POTENTIOMETER
PURPL E
YELL OW
YELLOWo r BLUE ORANGE
PURPL E
YELLOWo r BLUE
YELL OW ORANGE
GEARMOTOR
POWER SUPPLY
BLUE
43
BROWN
RTD SENSOR
RTD SENSOR
OUTPUT
-
-
-
+
+
+
41
BLACK ( 2 )
39
RED
46
GEARMOTOR
REVERSIN G
SWITCH
UPPER TEMPERATURE CONTROL
3 1
2 5 4
3 1
2 5 4
LOWER TEMPERATURE CONTROL
BLACK
37
+
BLUE
GREEN / YELLOW STRIPE
J
30
J
BROWN
J
BLUE
GEARMOTOR AND SPEED POT
BLUE
C O I L
C O I L
C O I L
25
G2
31
SSR 1
SSR 2
SSR 3
U4165Q
G2
Y
A
G3
GRN / YLW
GRAY
COOLING FAN IN CONTROL BOX DOOR
A
BROWN
29
36
34
ORANGE
YELLOW GREEN
33
GRY
35
GRAY
A
BROWN
WHITE
123
25
26
11
10
9 8
7 6
11
10
9
8
7 6
R
G
32
J
27
28
BRN
BLUE
J
38
VH1828E Wiring Diagram 208, 220 or 240VAC, 50/60Hz, 1 Phase
39
U4165Q
F2 5 AMP
F1 5 AMP
WHITE L2 18 GA.
WHITE F2 18 GA.
BLACK F 1 18 GA .
SSR 1 SSR 2
SSR 3
UPPERTEMPCONTROL LOWERTEMPCONTROL
CONTROL BO X COOLING FAN
WHITE L2 14 GA.
BLACK
WHITE
UPPER
ELEMENTS
LOWER
ELEMENTS
CONVEYOR GEARMOTOR
REVERSING
SWITCH
GEARMOTOR
POWER
SUPPLY
POWER
DISTRIBUTION
BLOCK
G
L2
L1
TERMINAL BLOCK #1
GREEN 22 G A.
YELLOW 22 GA.
ORANGE 22 GA .
BLK
WHT
RED 22 GA.
22 GA .
BROWN JUMPER
18GA. BROWN
BLUE
JUMPER
ORANGE
YEL
PUR
PURPLE
YELLOW
ORG
GROUND SCREW
18GA. GREEN /YELLOW-GROUND
GREEN / YELLOW - GROUND
BLUE
BROWN
PROBE
PROBE
E
D
F
C
A
B
I
K
H
F
G
G
R
E E
N
/
Y E
L
L
O
W
18 GA. GREEN / YELLOW ( MOTOR GROUND )
+
452
1 34
52 1 3
67 8
91011 67891011
18 GA.BLUE
BLUE J
18 GA. BROW N
18 GA.BLUE
JJ
18 GA.GRAY
BLUE
BROWN
BLACK
(AIRPULLEDINTOCONTROLBOX)
G1
G2
7
6
4
5
5
4
9
8
46
9
8
18
17
29
30
26
25
27
28
34
34
30
G4
A
25
26
G3
G2
ITEM S LOCA TED IN C ONTR OL BOX EN CLOSU RE
J
BROWN 14GA.
L2
E
BLUE
WHITE
BROWN
WHITE
WHITE
BLACK L1 1 8 GA.
WHITE L2 14 GA.
WHITE L2 14 GA.
GREEN 10 GA.
L2
3
2
1
18GA. BROWN
18 GA.BLUE 18 GA.BROWN
18 GA.WHITE
18 GA. BLACK
TO REMOTE POT
TO REMOTE POT
14GA. HI-TEMP 14GA. HI-TEMP
14GA. HI-TEMP 14GA. HI-TEMP
14GA. HI-TEMP
14GA. HI-TEMP
38
L2
BLUE 18 GA.
31
40
42
BLACK 22 GA. ( 2 PLCS )
RED
BLACK
RED
---+++
24VDC OUTPUT
+
~
-
44
37
39
41
18
17
20
18GA. GRAY
TO TERMINAL BLOCK #4
BLACK
ITEMS LOCATEDON MAIN CONTROL BOX DOOR
32
36
29
38
14 GA. HIGH TEMP
18 GA. BLUE
18 GA.BROWN
18 GA. BROWN
18GA. BLACK
18 GA. WHITE
TEMPERATURE CONTROL POTS
YELLOW
YELLOW
ORANGE
PURPLE
ORANGE
PURPLE
LOWER
UPPER
ELEMENTCONTACTOR
43
BLUE
WHITE 1 4 G A.
WHITE 1 4 G A.
WHITE 14GA.
BROWN 14 G A.
BLUE 18 GA.
N
P
Q
M
BLACK 18 GA.
CONTAC TOR
OVER LOAD
RELAY
BLUE 18 GA.
31
18GA. BROWN
20
24
WHITE 18 GA.
19
WHITE 18 GA.
23
TO TERMINAL BLOCK #2
BLOWER MOTORS
BLACK 18 GA.
WHITE 18 GA.
21
22
L1
L2
L1
WHITE18 GA.
BLACK1 8 GA.
L2
RED 22 GA.
BLACK 2 2 GA.
L1
L2
TERMINAL BLOCK #2
G
GREEN / YELL OW ­GROUND
G4
31
BLACK
SPLICES
BLACK
BLACK
33
35
SPLICES 4X
B
LACK
TO TERMINAL BLOCK #3
23
24
18GA. GRAY
18GA. GRAY
31
42
23
24
ITEMSLOCATED IN BLOWERCOMPARTMENT
REAR EXHAUSTF ANS
(AIRPUSHEDOUTOFOVEN)
14 GA. HI-T EMP JU MPER
R
A
BLACK L1 10 GA .BROWN L1 10 GA.
30 AMP
FUSE
30 AMP
FUSE
E
BLACK L1 10GA.
BROWN L1 10 GA.
20 AMP
FUSE
10G A. BLACK L1
10GA. WHITE L2
10G A. GREEN G
ITEMS L OCATED I N JUNC TION BOX
G
L2
L1
YELLOW or BLUE
YELLOW orBLUE
l
O
MAIN
SWITCH
(ON)
(OFF)
A
A
8
9
COOL-DOW N RELAY
32
33
36
35
GRAY
GRAY
GRAY
GRAY
N.O.
C
COOLING FAN
( AIR PULLED INTOC ONTROLBOX )
TERMINAL BLOCK #4
13
12
15
16
14
UPPER
LOWER
BLACK
BLACK
10
11
18 GA.BLACK
18 GA.BLUE
18 GA.BROWN
18 GA. WHITE
18GA. BROWN
18GA BLU
18GA. BROWN
48
18GA. BROWN
VACUUM SWITCHE S
ITEMS LOCATED IN ANGL ED CONTROL BOX
18 GA. BROWN
50
CONVEYOR SPEED POT
TO TERMINAL BLOCK #2
TO
TEMP
CONTROLS
H
COOL -DOWN
THERMOSTAT
COOL -DOWN
THERMOSTAT
C
C
J2
K2
I2
G
F
I
14GA. HI-TEMP
20 AMP FUSE
H2
K
D
K2
J
20 AM P
FUSE
D
20
AMP
FUSE
GREEN (GROUND)
CLOCKWISE RO TATION
WHEN LOOKING AT
BACK OF MOTOR
G
G
GREEN (GROUN D)
UPPER BLOWER MOTOR
LOWER BLOWER MOTOR
4
1
2
3
4
1
2
3
4
2
TO
OVER LOAD
RELAY
BLACK 18 GA.
WHITE 18 GA.
21
22
VH1828E Schematic 208, 220 or 240VAC, 50/60Hz, 3 Phase
JUNCTION
BLOCK
CAUTION: L1 & L2 INPUTS MUST BE 200-250 VOLT POTENTIAL.
IF A "HIGH-VOLTAGELEG" GREATERTHAN250 VOLTS IS PRESENT, IT MUST CONNECT TO L3.
MAIN SWITCH MAIN SWITCH
12
14
BROWN
FAN
C
N.O.
16
RELAY
8
10
6
38
A
10 GA. BLACK
E
BROWN
COOL DOWN T/STATS. CLOSE ON TEMP RISE.
-
40
BLACK
A
18
BROWN
48
42
BROWN
VACUUM SWITCHES.
20
CLOSE ON BLOWER VACUUM
TO TERMINAL
BLOCK
BROWN
TO POWER
50
BLOCK
24
B
L
A
C
K
1
L2
WHITE
BLACK
L1
SSR 3
SSR 1
B
SSR 2
CONTACTOR
L1 L2 L3 G
BLACK WHI TE RED GREEN
POWER BLOCK
FUSE
1
L1 L2 L3 G
5AMPS
4
10 GA. BROWN
F
G
C
D
OVERLOAD
RELAY
BOTTOM ELEMENTS
3000 WATTS EACH
3000 WATTS EACH
TOP ELEMENTS
BLACK
BLACK
WHITE
23
21
WHITE
22
BLACK
2
19
WHITE
FUSE 2 5AMPS
5
COOLING FAN IN CONTROL BOX
I
RIGHT
J
LEFT
H
RIGHT
K
LEFT
REAR EXHAUST FANS
4
BLACK
BLACK
4
2
GREY
GREY
7
19
14 GA. WHITE
GREY GREY
1
GREY
WHITE
M
N
Q
P
GREY
3
GREY
18 GA . GRE EN / YE LLO W ST RIP E
9
C1
C1
C1
R
C1
BLACK
CAP
3
1
CAP
11
14 GA WHITE
GREY
G1
1~ CCW
1~ CCW
14 GA BROWN
10 GA. GREEN / YELLOWSTRIPE
13
15
BLUE
19
WHI TE
14 GA WHITE
UPPER BLOWER MOTOR
LOWER BLOWER MOTOR
G
ND
G2
G4
GREEN
17
BLUE
G
GRN
GREEN
18 GA . GRE EN / YE LLO W S TRIP E
RED
44
INPUT
C1
UPPER TEMPERATURE ADJUSTMENT POTENTIOMETER
LOWER TEMPERATURE ADJUSTMENT POTENTIOMETER
PURPL E
YELL OW
YELL OWorBLUE
ORANGE
PURPL E
YELL OW
YELL OWorBLUE
ORANGE
GEARMOTOR
POWER SUPPLY
BLUE
43
BROWN
RTD SENSOR
RTD SENSOR
OUTPUT
-
-
-
+
+
+
BLACK ( 2 )
41 39
RED
46
GEARMOTOR
REVERSIN G
SWITCH
UPPER TEMPERATURE CONTROL
3 1
2 5 4
3 1
2 5 4
LOWER TEMPERATURE CONTROL
BLACK
37
+
BLUE
GREEN / YELLOW STRIPE
J
30
J
BROWN
J
BLUE
GEARMOTOR AND SPEED POT
BLUE
C O I L
C O I L
C O I L
25
G2
31
SSR 1
SSR 2
SSR 3
U4167Q
G2
Y
A
R
GRN / YLW
GRAY
COOLING FAN IN CONTROL BOX DOOR
ORANGE
YELLOW GREEN
33
GRY
35
A
GRAY
BROWN
G3
A
29
36
BROWN
34
WHITE
123
25
26
11 10
9 8
7 6
11 10
9 8
7 6
G
32
J
27
28
BRN
BLUE
J
40
VH1828E Wiring Diagram 208, 220 or 240VAC, 50/60Hz, 3 Phase
41
U4167Q
F2 5 AMP
F1 5 AMP
WHITE L2 18 GA.
WHITE F2 18 GA.
BLACK F 1 18 GA .
SSR 1 SSR 2
SSR 3
UPPER TE MP C ONTROL LOW ER TE MP CON TROL
CONTROL BOX COOLING F AN
WHITE L2 14 GA.
BLACK
WHITE
UPPER
ELEMENTS
LOWER
ELEMENTS
CONVEYOR GEARMOTOR
REVERSING
SWITCH
GEARMOTOR
POWER
SUPPLY
POWER
DISTRIBUTION
BLOCK
G
L2
L1
TERMINAL BLOCK #1
GREEN 22 G A.
YELLOW 22 GA.
ORANG E 22 GA.
BLK
WHT
RED 22 GA.
22 GA .
BROWN JUMPER
18GA. BROWN
BLUE
JUMPER
ORANGE
YEL
PUR
PURPLE
YELLOW
ORG
GROUND SCREW
18G A. G REEN / YELLOW- GROUND
GREEN / YELLOW - G ROUND
BLUE
BROWN
PROBE
PROBE
E
K
D
F
C
A
B
I
K
H
F
J
C
G
J
A
G
R
E E
N
/
Y
E
L L
O W
18 GA.GREEN / YELLOW ( MOTOR GROUND )
+
452
1 34
52 1 3
67 8
91011 67 891011
A
(L1 )
18 GA.BLUE
BLUE J
18 GA. BROWN
18 GA.BLUE
JJ
18 GA.GRAY
BLUE
BROWN
BLACK
( AIR PU LLED INTO CONTR OL BOX )
G1
G2
7
6
4
5
5
4
9
8
46
9
8
18
17
29
30
26
25
27
28
34
34
30
G4
A
25
26
G3
G2
ITEMS LOC ATED IN CONTR OL BOX ENCLOSU RE
J
BROWN 1 4 GA.
L2
E
BLUE
K
WHITE
E
BLACK L1 10 GA.
BROWN
WHITE
WHITE
BLACK L1 18 GA.
WHITE L2 14 GA.
WHITE L2 14 GA.
GREEN 10 GA.
L2
3
2
1
18GA. BROWN
18 GA.BLUE 18 GA.BROWN
18 GA.WHITE
18 GA. B LACK
TO REMOTE POT
TO REMOTE POT
14GA. HI-TEMP 14GA. HI-TEMP
14GA. HI-TEMP 14GA. HI-TEMP
14GA. HI-TEMP
14GA. HI-TEMP
38
L2
BROWN L3 1 0 GA.
BLUE 18 GA.
31
40
42
BLACK22 GA. ( 2 PLCS)
RED
BLACK
RED
---+++
24VDC OUTPUT
+
~
-
44
37
39
41
18
17
20
18GA. GRAY
TO TERMINAL BLOCK #4
BLACK
ITEMS LOCATED ON MAIN CONT ROL BOX DOOR
32
36
29
38
14 GA.HIGH TEMP
18 GA. B LUE
18 GA.BROWN
18 GA. B ROWN
18GA. BLACK
18 GA. W HITE
TEMPERATURE
CONTROLPOTS
YELLOW
YELLOW
ORANGE
PURPLE
ORANGE
PURPLE
LOWER
UPPER
ELEMENTCONTACTOR
43
BLUE
WHITE 1 4 G A.
WHITE 1 4 G A.
WHITE 14 GA.
BROWN 14 G A.
BLUE 18 GA.
N
P
Q
M
BLACK 18 GA.
CONTACT OR
OVERL OAD
RELAY
BLUE 18 GA.
31
18GA. BROWN
20
24
WHITE 18G A.
19
WHITE 18G A.
23
TO TERMINAL BLOCK #2
BLOWER MOTORS
BLACK 18 GA.
WHITE 18G A.
21
22
L1
L2
L1
WHITE18 GA.
BLACK 1 8 GA.
L2
RED 22 GA.
BLACK 2 2 GA.
L1
L2
TERMINAL BLOCK #2
G
GREEN (GROUND)
GREEN / YELLO W ­GROUND
G4
31
BLACK
SPLICES
BLACK
BLACK
33
35
SPLICES 4X
B
LACK
TOTE RMINAL BLOCK #3
23
24
18GA. GRAY
18GA. GRAY
31
42
23
24
ITEMSLOCATEDIN BLOWER COMPARTMENT
REAR EXHAUST FANS
(AIRPUSHEDOUTOFOVEN)
14 GA. HI-TE MP JUM PER
L3
E(L 3 )
R
10 GA. BLACK L1
10GA. WHITE L2
10GA. GREEN G
ITEMS LOCATED IN J UNCTION BOX
G
L2
L1
L3
10GA. RED L3
YELLOW or BL UE
YELLOWorBLUE
l
O
MAIN
SWITCH
(ON)
(OFF)
A
A
ITEMS LOCATED IN ANGLED CONTROL BOX
8
9
COOL-DOWN RELA Y
32
33
36
35
GRAY
GRAY
GRAY
GRAY
N.O.
C
COOLING F AN
(AIRPULLEDINTOCONTROLBOX)
TERMINAL BLOCK # 4
13
12
15
16
14
UPPER
LOWER
BLACK
BLACK
10
11
18 GA.BLACK
18 GA.BLUE
18 GA.BROWN
18 GA. WHITE
18GA. BROWN
18GA BLU
18GA. BROWN
48
18GA. BROWN
18 GA. B ROWN
50
VACUUMSWITCHES
TO TERMINAL BLOCK #2
TO
TEMP
CONTROLS
CONVEYOR SPEED POT
G
F
C
COOL-D OWN
THERMOSTAT
D
COOL-D OWN
THERMOSTAT
I
H
14GA. HI-TEMP
D
K
CLOCKWISE ROTA TION
WHEN LOOKING AT BACK OF MOTOR
G
G
GREEN (GROUND)
UPPER BLOWER MOTOR
LOWER BLOWER MOTOR
4
1
2
3
4
1
2
3
4
2
TO
OVERL OAD
RELAY
BLACK18 GA.
WHITE 18 GA.
21
22
1620E 1828E
1 S3255A S3255A Hanger Pin (For Item #2) 4 2 B6539K B6051K Adjustable Baffle 2 3 Q1499A Q1499A Lock Nut (For Item #1) 4 4 B6535U B6037U Outer Lower Cover, Right 1 5 Q4043A Q4043A 1/4 Turn Fastener 8 6 B6536U B6038U Outer Upper Cover, Right 1 7 Q4044A Q4044A Retaining Ring (For Item #5) 8 8 B6538U B6038U Outer Upper Cover, Left 1
9 B6537U B6037U Outer Lower Cover, Left 1 10 B6584T B6260T Hinged Door Assy 1 11 S3256A S3256A Door Handle 2
Item Part Number
Description
Quan
1
2
3
4
5
6
7
8
11
10
9
1620E 1828E
Item Part Number
Description
Quan
1 B6546T B7227T
Complete conveyor assy with wire belt
1
2 S3268U S3266U
Idler shaft assy (complete w/sprockets)
2 3 B6068U B6068U Bearing clip assy 6 4 S3254A S3254A Plastic bearing 6 5 Q4045A Q4045A Drive pin in drive shaft 1 6 S3269U S3267U
Drive shaft assy (complete w/sprockets)
1 7 S3252A S3253A Complete wire belt assembly 1 8 S3258A S3259A Wire belt master link (not shown) 2 9 S3270A S3270A Drive sprocket (metal) 6
10 S3250A S3250A Idler sprocket (plastic) 12 11 B6569U B6087U Discharge Extension Tray 1 12 B6571U B6089U Infeed Extension Tray 1
1
2
2
3
4
7
11
12
10
9
5
6
20. PARTS LISTS & EXPLODED VIEWS
Figure A External Covers
Figure B Conveyor Assembly
42
Figure E VH Series Ovens Only
Figure C Blower Motor Cover Assembly
Figure F Plenum Finger Assembly
Figure D Blower Assembly
1 B6086U B6086U Mount Bracket Assy 1 2 P1150A P1150A DN Rail 1 3 M1378A M1378A Contactor 1 4 M1379A M1379A Overload Relay
1
1 B6529T B6221T Complete Plenum "Finger" Assy (Items 2, 3 & 4) 4 2 B6531K B6225K Outer "Perforated" Panel 4 3 B6532K B6226K Inner Perforated Panel 4 4 B6530U B6222U Main Body Panel 4
1620E 1828E
Item Part Number
Description
Quan
1620E 1828E
Item Part Number
Description
Quan
1620E 1828E
Item Part Number
Description
Quan
1620E 1828E
Item Part Number
Description
Quan
1 M1541U M1537U Complete Blower Assy, VH, 1 or 3 Ph 1 2 3
M1542U M1511U Complete Blower Assy, VHVA, 1 or 3 Ph 1
4
M1515A M1510A Main Blower Wheel 1
5
S3260A S3260A Minor Wheel (Heat Slinger) 2
6
M1548A M1548A Blower Motor, 1/4 HP, VH, 1 or 3 Ph 2 M1511A M1511A Blower Motor, 1/4 HP, VHVA, 1 or 3 Ph 2
1 B6565U B6219U Rear Blower Motor Cover 1 2 M1504A M1504A Fan Guard 4 3 M1532A M1532A Large Axial Fan 220/240V 4 4 P6470A P6470A Fan Cord Assy 2 5 S1392A S1392A Rubber Bumper (Rear Exterior) 4
1
2
3
4
5
1
2
3
4
5
6
All Components Shown
4
3
2
1
1
2
3
4
43
Figure G Main Power Control Box
Item Part Number
1620E 1828E
1 B6562T 2 B6562U 3 B6564T 4 B6564U 5 S3262A 6 B6074U 7 S3263A 8 M1501A
9 P1175A 10 M1538A 11 P1064A 12 P1190A 13 M1307A 14 B6079K 15 P1170A 16 M1517A 17 M1525A 18 M1500A 19 M1235A 20 M1521A 21 M1524A 22 M1378A 23 U1061A 24 B6073U 25 M1529A 26 M1513A 27 N/A 28 N/A 29 N/A 30 N/A 31 P6486A 32 P6469A 33 P1172A
B6071T B6071U B6072T B6072U S3262A B6074U S3263A
M1501A
P1175A M1538A P1064A P1190A
M1307A
B6079K
P1170A M1517A M1525A M1500A M1235A M1521A M1524A M1378A
U1060A
B6073U
M1529A M1513A
P1008A
P1007A
B6250K
B6251K
N/A N/A N/A
Not Shown
Description
Main Control Box Assy (Complete w/items 5-15 & 22) Main Control Box Only (Bare) Hinged Door Assy (Complete w/items 16-21 & 23) Hinged Door Only (Bare) Gearmotor Coupling Gearmotor Adjustment Plate Gearmotor Adapter Plate Gearmotor - Belt Conveyor Drive Power Distribution Terminal Block (1620 Uses 1, 1828 Uses 2) Gearmotor Power Supply Fuseholder w/Cap Fuse SC-5 Amp Gearmotor Reversing Switch Reversing Switch Mounting Bracket Terminal Block Solid State Relay Thermal Pad Temperature Control Cooling Fan Heat Sink Fan Guard Contactor Rating Plate Air Speed Control Mount Bracket Assy (VHVA Only) Air Blower Speed Control (208V Only) (VHVA Only) Air Blower Speed Control (240V Only) (VHVA Only) Fuse SC-20 Amp (1828 Single-phase Only) Fuseholder w/Cap (1828 Single-phase Only) Junction Box (1828 Only) Cover, Junction Box (1828 Only) Power Cord Assembly, Single-phase (Not Shown) Power Cord Assembly, Three-phase (Not Shown) Strain Relief
Quan
1 1 1 1 1 1 1 1
1or2
1 2 2 1 1 1 3 3 2 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1
44
Figure H Electric Control Box
3
5
2
6
9
19
8
7
4
18
13
1
Item Part Number
208 Volt 240 Volt VH VHVA
1 M1352A 2 P1171A 3 S1205A 4 M1519A 5 M1531A 6 M1505A 7 M1533A 8 P1170A
9 M1524A 10 M1235A 11 B6237T 12 B6237U 13 B6236U 14 U1370A 15 U1366A 16 U1369A 17 U1365A 18 N/A 19 N/A
M1352A
P1171A
S1205A M1519A M1531A M1505A M1535A
P1170A M1524A M1235A
B6237T
B6237U
B6236U
U1370A
U1366A
U1369A
U1365A
P1008A
P1007A
14
10
15
16
17
Description
Main Switch Indicator Light (On for Heat Demand) Knob Potentiometer (Conveyor Belt Speed Adjust) Potentiometer (Air Blower Speed Adjust) Potentiometer (Air Temperature Control) Relay Terminal Block Fan Guard Cooling Fan Electric Control Box (w/items 8, 9, 11, & 12) Electric Control Box Only Hinged Door Assy Door Label (VH1620E) Door Label (VH1828E) Door Label (VHVA1620E) Door Label (VHVA1828E) Fuse SC-20A (1828 Single-phase Only) Fuseholder w/Cap (1828 Single-phase Only)
11
12
Quan
1 2 3 1 0 2 1 1 2 1 1 1 1 1 1 0 0 2 2
1 2 5 1 2 2 1 1 2 1 1 1 1 0 0 1 1 2 2
45
Figure I Cool-Down Thermostat, Elements, Switch & Probe
4
3
2
3
4
1
Item
Model 1620E Model 1828E
208V 220V 230V 240V 208V 220V 230V 240V
1 M1518A M1518A M1518A M1518A M1518A M1518A M1518A M1518A TemperatureSensor Probe 2
L1181A L1189A L1207A L1183A L1185A L1191A L1209A L1187A Heating Element, Left Hand 2
2
L1182A L1190A L1208A L1184A L1186A L1192A L1210A L1188A Heating Element, Right Hand 2
3
M1534A M1534A M1534A M1534A M1534A M1534A M1534A M1534A Cool-Down Thermostat 2
4
Part Number
Description
2
Quan
46
BAKERS PRIDE LIMITED WARRANTY
21.
914 / 576 - 0200 US & Canada: 1 - 800 - 431 - 2745 fax 914 / 576 - 0605
30 Pine Street New Rochelle, New York 10801
WHATIS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser
WHO IS COVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U.S.A.
COVERAGE PERIOD Cyclone Convection Ovens:
WARRANTY COVERAGE for all
EXCEPTIONS All removable parts in BAKERS PRIDE Char-broilers, including but not limited to: Burners, Grates, Radiants, Stones and
EXCLUSIONS
Negligence or acts of God, Thermostat calibrations after (30) days from equipment installation date, Air and Gas adjustments, Light bulbs, Glass doors and door adjustments, Fuses, Char-broiler work decks and cutting boards, Tightening of conveyor chains, Adjustments to burner flames and cleaning of pilot burners, Tightening of screws or fasteners,
providing that:
The equipment has not been accidentally or intentionally damaged, altered or misused;
!
The equipment is properly installed, adjusted, operated and maintained in accordance with National and local
!
codes, and in accordance with the installation instruction providedwith the product; The serial number rating plate affixed to the equipment hasnot been defaced or removed.
!
and labor; CO11 Models: All Other Products:One (1) Yearlimited parts and labor. Warranty period begins the date of dealer invoice to customer or ninety (90) days after shipment date from BAKERS PRIDE - whichever comes first.
This warranty covers on-site labor, parts and reasonable travel time and travel expenses of the authorized service representative up to (100) miles, round trip, and (2) hours travel time. The purchaser, however, shall be responsible expenses related to travel, including time, mileage and shipping expenses on smaller counter models that may be carried into a Factory Authorized Service Center, including the following models: PX-14, PX-16, P18, P22S, P24S, PD-4, PDC, WS Series and BK-18.
Valves,are covered for a period of SIX MONTHS. All Ceramic Baking Decks are covered for a period of THREE MONTHS. The installation of these replacement decks is the responsibility of the purchaser. The extended Cyclone door warranty years 3 through 5 is a parts only warranty and does not include labor, travel, milage or any other charges.
BCO Models: One (1) Year limited parts and labor; GDCO Models: Two (2) Year limited parts
Two (2) Year limited parts and labor; (5) Yearlimited door warranty.
Failures caused by erratic voltages or gas supplies, Unauthorized repair by anyone other than a BAKERS PRIDE Factory Authorized Service Center, Damage in shipment, Alteration, misuse or improper installation, Thermostats and safety valves with broken capillary tubes, Accessories spatulas, forks, steak turners, grate lifters, oven brushes, scrapers, peels, etc., Freight other than normal UPS charges, Ordinary wear and tear.
INSTALLATION Leveling and installation of decks, as well as proper installation and check out of all new equipment per appropriate
installation and use materials is the responsibility of the dealer or installer,not the manufacturer.
REPLACEMENT BAKERS PRIDE genuine Factory OEM parts receive a (90) day materials warranty effective from the date of PARTS BAKERS PRIDE Factory Authorized Service Center.
This Warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities on the manufacturers part. BAKERS PRIDE shall in no event be liable for any special, indirect or consequential damages, or in any event for damages in excess of the purchase price of the unit. The repair or replacement of proven defective parts shall constitute a fulfillment of all obligations under the terms of this warranty.
47
installation by a
1/03
4/02
F.
BAKERS
PRIDE
(914) 576-0200 Phone (800) 431-2745 US & Canada (914) 576-0605 Fax www.bakerspride.com Web Address
BAKERS PRIDE OVEN CO., INC
30 Pine Street
New Rochelle, NY 10801
48
.
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