Bakers Pride GG-2, GG-6, GG-4, GG-8, SGBR-1 Installation And Operating Instructions Manual
...
BAKERS PRIDE OVEN CO., INC
.
30 Pine Street
New Rochelle, NY 10801
(914)576-0200 Phone (800)431-2745 US& Canada
(914)576-0605 Fax www.bakerspride.com WebAddress
INSTALLATION AND OPERATING INSTRUCTIONS
Gas Char Broilers
INTENDED FOR OTHER THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
This equipment has been engineered to provide you with year round dependable service
when used according to the instructions in this manual and standard commercial kitchen
practices.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
or liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service or Maintenance can cause property
damage, injury or death. Read the Installation, Operating and Maintenance Instructions
thoroughly before installing or servicing this equipment.
P/N U4010A 5/97
1
Model: SGBR and GG
Instructions must be posted in a prominent location. All safety precautions must be
taken in the event the user smells gas. Safety information can be obtained from your
local gas supplier.
D
E
S
I
G
N
C
E
R
T
I
F
I
E
D
R
CERTIFIED
R
®
All manuals and user guides at all-guides.com
all-guides.com
1. INSTALLATION INSTRUCTIONS
PAGE
3
3
3
4
5
5
5
5
5
6
6
6
7
7
2. OPERATING INSTRUCTIONS
TABLE OF CONTENTS
1
2
3
4
5
SECTION
Additional Installation Requirements
Installation with Casters
6
7
8
5 Warranty 12
2
All manuals and user guides at all-guides.com
1. INSTALLATION INSTRUCTIONS
1. INSTALLATION:
USA,
In Canada,
2.ACCEPTABLE CLEARANCES:
MINIMUM CLEARANCE FROM NON-COMBUSTIBLE"CONSTRUCTION:
3. GAS CONNECTION:
(a) In installationof this broilermust conform with thelatest edition oftheAmerican
National Standard Z-223.1 National Fuel Gas Code and/or local codes.
installation must conform with the latest edition of CAN/CGA-B149.1 or 2 Installation
Code and/or local codes.
(b) This broiler when installed, must be electrically grounded in accordance with local
codes, and/or the latest edition of the National Electrical CodeANSI/NFPA No. 70 in
USA(Canadian ElectricalCode CSAC22.2 in Canada).
Due to intense heat generated by radiation, these broilers should be installed in noncombustible
locations only,including abovethe grate level.
RIGHT SIDE
000
The gas pressure regulator supplied must be installed at the gas inlet of each broiler. Each
regulator is adjusted to yield a manifold pressure of 5" water column (12.5 mbar) for Natural Gas or
10" water column (25 mbar) for Propane Gas. No pressure regulator is required for propane gas in
Canada.
Recommended minimum gas supplylines are listedbelow:
All GG Models
SGBR-1 thru SGBR-3 1" (25 mm)
SGBR-4 thru SGBR-9
LEFT SIDE BACK
1" (25 mm)
1 1/2" (38 mm)
3
All manuals and user guides at all-guides.com
For units using Propane Gas, supply lines with less than 1/2D (12.7 mm) inside diameter
should not be used,even for asmall unit.
NOTE: Be
sure plug is installedinthe connection not beingused.
Be sure to capwhichever side isnot connected.
NOTE:
4. BURNERS:
On the GG Series, the gas may be connected either in the rear or the bottom of the unit.
On the SGBR Series the gas manifold extends out on each side near the front of the unit. Gas can
be connected from eitherside.
A shut-off valve in a readily accessible location must be mounted on the gas supply line
before the unit.
When making gas pipe connections, pipe joint compound resistant to the action ofJiquefied
petroleum gases should beused.
The broiler and its individual shutoff valve must be disconnected from the gas supply piping
system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45
kpa).
The broiler must be isolated from the gas supply piping system by closing its individual manual
shutoff valve during any pressure testing of the gas supply piping system at test pressures
equal to or less than 1/2 psig (3.45 kpa).
Check to see that AIR MIXER CAPS on the front of all burners are adjusted and tightened allowing
half the opening inthe burner toshow.
Installburners following the stepsbelow:
Please note that the straight burner (without the arm) is installed on the extreme right side on
models GG-2, GG-4 andGG-6 (see figure5 ).
On the model GG-8 which has two straight burners (without arms), install one burner to the
extreme right of the unit and the second straight burner to the left of the center divider.
On the SGBR Series,only straight burnersare used.
4
All manuals and user guides at all-guides.com
Step1. Place the front of the burner (flat side up) into the valve assembly by fitting the center
hole of the airmixer cap overthe brass orifice.
Step2. Swing the rear end of the burner and seat it into place over the burner support pin on
the back of theunit.
Due to the compactness of the design, it is usually necessary to swing
one burner away toget the nextone out.
GG Series: Place the Cast Iron Bottom Grates on the front and rear ledge of the bucket
assembly above the burners with the flat side facing up and the tapered edge
facing down toward the burners.
SGBR Series: Place the Stainless Steel Mesh Bottom Grates on the angle iron supports
above the burners.
Spread one layer of Glo-Stones covering all bottom grates. Do not use more
than one ,layer as this will reduce the amount of heat reaching the top grates
and could reduce thelife of thebottom grates.
Place theTop Grates over the glo-stones with the wavy ribs face up. These grates are designed to
give a minimum of meat to metal contact. The top grates should be positioned so that the grease
drains built into each rib carry excess fat to the grease chute. The grease chute is located in the
rear on the GGseries and inthe front on theSGBRSeries.
If Griddle Plates are used, they should not cover more than 50% of the broiling area. Each Griddle
Plate covers the samearea as twotop grates.
For GG Series broilers,the Griddle Platesshould be placed ontop of thetop grates.
For SGBR Series broilers,the Griddle Platesshould replace the topgrates.
NOTE:
5. ASSEMBLY PROCEDURES:
a. Bottom Grates:
b. Glo-Stones:
c. Top Grates:
d. Griddle Plates
5
All manuals and user guides at all-guides.com
6. LIGHTING PROCEDURE:
a. GG Series
If any burner fails to light, turn the burner valves to "OFF", wait five minutes
and repeat the aboveprocedure.
CAUTION: THE PILOT BURNERS WILL STAY LIT UNTIL THE MAIN GAS SUPPLY TO THE
UNIT IS TURNED "OFF".
WAITAT LEAST 5MINUTES BEFORE ATTEMPTINGTO RELIGHT.
b. SGBR Series
If any burner fails to light, turn the valve to "OFF", wait five minutes and repeat
the above procedure.
There are two pilotburners and shutoffvalves, (except formodel GG-2 whichonly has one) one for
the right half andanother for thelefthalf of the unit.To light the pilotburners:
1. Turnallbroiler valves to the"OFF" position.
2. Open main gas shutoffvalve (supplied bycustomer)
3. Allow air to bleedfrom the gasline through the pilotburners.
4. Light the pilot burners using a littaper through the open areas above the salamander
rack below the burners. The pilot burner can alsobe litby usinga littaper from above
the burners before thetop grates, bottomgrates and glo-stones areinstalled.
5. With a screwdriver adjustthe pilot valvesto provide a 1/2"(12.7 mm) flame.
Turnclockwiseto reduce or counterclockwise to increasethe pilot burner.
6. Turnrightburner control valve "ON"to light burnerson the right halfof the unit,
and turn left burner control valve "ON" tolight burners on the left side of theunit.
7.
8. To shut down theunit, turn bothburner control valves "OFF".
Each burner has a standing pilot burner which must be lit before the burners can be lit. To light the
pilot burners:
1. Turnallbroiler valves to theoff position.
2. Open main gas shutoffvalve (supplied bycustomer).
3. Allow air to bleedfrom the gasline through the pilotburners.
4. Light the pilot burnersusing a littaperthrough the open areas above the salamander
rack below the burners. The pilot burners can also be lit by using a lit taper from
above the burners beforethe top grates,bottom grates and glo-stonesare installed.
5. With a screwdriver, adjust the pilot valves to provide a 1/2" (12.7 mm) flame. Turn
clockwise to reduce orcounter clockwise toincrease the pilot burner.
6. Turneachburner control valve "ON"to light burners.
7.
6
All manuals and user guides at all-guides.com
all-guides.com
8. Each burner may now be adjusted to the desired flame size by turning the individual burner
valve handle.
9. To shut down theunit, turn allvalves "OFF".
THE PILOT BURNERS WILL STAY LIT UNTIL THE MAIN GAS SUPPLY TO THE
UNITISTURNED "OFF".
AFTER TURNING BROILER CONTROL VALVES OFF, ALWAYSWAITAT LEAST 5
MINUTES BEFOREATTEMPTING TO RELIGHT IF PILOTBURNERGOES OUT.
a. Keep the area aroundthe broiler freeand clear of combustiblematerials.
b. The provisions of anadequate air supplyto your broiler isessential. Provide for
sufficientair to enter thebroiling area andassure that this airflow is notobstructed.
c. Air enters the burnerarea from thefront and bottom ofyour broiler.Assure that
these areas are keptopen and unobstructed. .
d. Servicing is accomplished throughthe front andtop of the broiler.Assure. that
these areas are keptunobstructed for properservicing and operation.
a. Installthe casters with wheel brakes on thefront of the appliance.
b. Installationshould be made with a connector thatcomplies with the latest edition
of the Standard connectors for Movable Gas Appliances ANSI Z21.69 in USA (CAN CGA-
6.16 in Canada) and a quick disconnect Device that complies with the latest edition of the
Standard for Quick Disconnect Devices for use with gas fuel ANSI Z21.41 in USA (CAN 1-
6.7 in Canada) and adequate means must be provided to limit the movement of the
appliance without depending on the connector and any quick disconnect device or its
associated piping to limitthe appliance movement.
c. The restraint should beattached to one ofthe legs on which the casters aremounted.
d. If disconnection of the restraint is necessary, the restraint should be reconnected after the
appliance has been returnedto its originally installedposition.
NOTE:
CAUTION:
7. ADDITIONAL INSTALLATION REQUIREMENTS:
8. INSTALLATION WITH CASTERS:
7
All manuals and user guides at all-guides.com
II. OPERATING INSTRUCTIONS
1. LIGHTING PROCEDURE:
2. BROILING PROCEDURE:
BROILER TOP GRATES MUST BE HOT ENOUGH TO MAKE BLACK CHAR-MARKS WHEN
STARTING TOBROIL.
3. MAINTENANCE:
(a) SERVICE:
See Section 6 ofInstallation Instructions.
Once the pilot burners are lit, thebroiler may be turned ON or OFF by turning the controlvalves ON
or OFF as necessary.
Adequate pre-heating time is necessary for the food to release from the broiler and to cook
properly.Allow the unit to pre-heat for 45minutes to 1 hour before broiling.
(a) Do not press thejuice out ofthe meat because thatwill cause dryproducts.
(b) After broiling, allow the meat to sit covered on a heated platter for 2-5 minutes before
cutting.This will allow thejuices to "Settle"and the product willbe more moist.
(c) Do not useforks or other sharp objectsto poke holesin the meat. Do notcut the meat
as it cooks.
(d) Thick pieces of meat require a longer broiling time withless flare-up. Reduce flare up
by trimming excess fatfor a longerbroiling time without burning.
(e) Keep the unit clean. Food caught between the grate will not allow hot air to rise
around the product. This willresult in unevenheating and increase thecooking time.
Shut off the main gas supply before attempting any maintenance on the unit. If required, contact
your Dealer,theFactory, or a local ServiceCompanyto obtain qualified maintenanceand repairs.
8
All manuals and user guides at all-guides.com
(b) CAREAND CLEANING OF TOPGRATES:
Under no circumstances should the grates be placed in a
dishwasher. Soap, water,or any detergentshould never be usedon the castiron grates.
NOTE: The following procedures should only be done when the unit is cold. DO NOT
attempt stepsc, d, ore when the unitis hot.
(c) CARE OF GLO-STONES:
(d) CARE OF BOTTOMGRATES:
(e) CARE OF THEBURNERS:
(f) GREASE COLLECTION:
(g) CLEANING TOOLS:
The top grates should be cleaned using a stiff wire brush. If this is done daily, the accumulation of
food and fat caught in the grates and work necessary to keep them clean will be reduced.
Periodically they should be turned over and brushed and then put back. In the event that an extra
amount of fat is accumulated on the top, due to use of low heat, we recommend turning up the
flame of this section for about an hour, which will burn off much of the fat and residue and the
brushing operation will be easier.
On a weekly basis, the top grates should be removed and the Glo-Stones mixed about to break
away any carbon deposit so that it falls through the bottom grates. Spread the Glo-Stones evenly
and add only theamount necessary fora single layer.
Periodically,'push all the Glo-Stones to one side and inspect the bottom grates. If necessary brush
the grates with a wire brush. If the grates are cracked, broken or deteriorated they should be
replaced.
All the burners should be checked at the same time as the bottom grates. Grease build up on the
burners should beremoved with a wire brush. Make sure all the burner ports are clean.A thin sharp
object can be usedto clean theburner ports if necessary.
GG series char-broilersare designed tobring grease to the rearof unit fromwhere the grease drips
into the grease collectionpan in the lowersection of the broiler.
SGBR Series char-broilers are designed to bring grease into the front channel which in turn drains
the grease into thegrease collection paninthe lower section of the broiler.
The grease collection pansin the lower section should be cleaned daily or more often if necessary.
The channel should becleaned periodically witha stiff brush or scraper.
Several models of specially designed top grate brushes and grease drain scrapers are available
from Bakers Pride. ContactBakers Pride for moreinformation.
9
All manuals and user guides at all-guides.com
FIG. 3 GG SERIES
PILOT BURNER
BURNER
MANIFOLD
VALVE HANDLE
ORIFICE
VALVE
FIG. 4 GG SERIES - TYP. SIDE VIEW
10
BURNER
AIR MIXER
CAP
PILOT BURNERS
PILOT FLAME
ADJUSTING SCREW
MANIFOLD
FIG. 1 SGBR SERIES
AIR MIXER CAP AND PILOT BURNERS
BURNER VALVE
BURNER
ORIFICE HOLDER
VALVE
EXTENSION
(STRAIGHT)
VALVE HANDLE
ORIFICE
MANIFOLD
VALVE
EXTENSION
(CURVED)
4. ILLUSTRATIONS
All manuals and user guides at all-guides.com
FIG. 5 GG SERIES
FIG. 6 SGBR SERIES
11
All manuals and user guides at all-guides.com
all-guides.com
4/02
5. BAKERS PRIDE LIMITED WARRANTY
30 Pine Street New Rochelle, New York 10801
914 / 576 - 0200 US & Canada: 1 - 800 - 431 - 2745 fax 914 / 576 - 0605
BCO Models: One (1) Year limited parts and labor; GDCO Models: Two (2) Year limited parts
and labor; CO11 Models:
This warranty covers on-site labor, parts and reasonable travel time and travel expenses of the authorized service
representative up to (100) miles, round trip, and (2) hours travel time. The purchaser, however, shall be responsible
Failures caused by erratic voltages or gas supplies,
Unauthorized repair by anyone other than a BAKERS PRIDE
Factory Authorized Service Center,
Damage in shipment,
Alteration, misuse or improper installation,
Thermostats and safety valves with broken capillary tubes,
Accessories spatulas, forks, steak turners, grate lifters,
oven brushes, scrapers, peels, etc.,
Freight other than normal UPS charges,
Ordinary wear and tear.
installation by a
This Warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities on the manufacturers part. BAKERS PRIDE
shall inno event be liable for any special, indirect or consequential damages, or in any event for damages in excess of the purchaseprice of the unit. The
repair or replacement of proven defective partsshall constitute afulfillment of allobligations under theterms of this warranty.
Form #U4177A 1/03
WHATIS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser
providing that:
The equipment has not been accidentally or intentionally damaged, altered or misused;
The equipment is properly installed, adjusted, operated and maintained in accordance with National and local
codes, andin accordancewith the installation instruction provided withthe product;
The serial number rating plate affixed tothe equipment hasnot been defaced or removed.
WHO IS COVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U.S.A.
COVERAGE PERIOD Cyclone Convection Ovens:
Two (2) Year limited parts and labor;(5) Year limited door warranty.
All Other Products: One(1) Year limited partsand labor.
Warranty period begins the date of dealer invoice to customer or ninety (90) days after shipment date from BAKERS PRIDE -
whichever comesfirst.
WARRANTY
COVERAGE for all
expenses related totravel, including time, mileage and shipping expenses on smaller counter models that may be carried into
a Factory Authorized Service Center, including the following models: PX-14, PX-16, P18, P22S, P24S, PD-4, PDC, WS
Series and BK-18.
EXCEPTIONS All removable parts in BAKERS PRIDE Char-broilers, including but not limited to: Burners, Grates, Radiants, Stones and
Valves,are covered for a period of SIXMONTHS.
All Ceramic Baking Decks are covered for a period of THREE MONTHS. The installation of these replacement decks is the
responsibility ofthe purchaser.
The extended Cyclone door warranty years 3 through 5 is a parts only warranty and does not include labor, travel, milage or
any other charges.
EXCLUSIONS
Negligence or acts of God,
Thermostat calibrations after (30) days from equipment
installation date,
Air and Gas adjustments,
Light bulbs,
Glass doors and door adjustments,
Fuses,
Char-broiler work decks and cutting boards,
Tightening of conveyor chains,
Adjustments to burner flames and cleaning of pilot burners,
Tightening of screws or fasteners,
INSTALLATION Leveling and installation of decks, as well as proper installation and check out of all new equipment per appropriate
installation anduse materials is theresponsibility of thedealer or installer, not the manufacturer.
REPLACEMENT BAKERS PRIDE genuine Factory OEM parts receive a (90) day materials warranty effective from the date of
PARTS BAKERS PRIDEFactoryAuthorized ServiceCenter.
!
!
!
12
All manuals and user guides at all-guides.com
Loading...