Bakers Pride PX-14 User Manual

OPERATION MANUAL
HEARTHBAKE SERIES COUNTERTOP DECK OVENS
SERIES: DP, BK, PX, & P-18, 22, 24, 44, 46, 48
BUILT BY CRAFTSMEN. TESTED BY TIME®.
COUNTERTOP ELECTRIC OVEN OPERATION MANUAL
COUNTERTOP ELETRIC OVENS
Series: PX-14, PX-16, P-18, BK-18, P-22S, P-22BL, P-24S,
P-44S, P-44BL, P-46S, P-48S, DP-2
Bakers Pride Oven Company, LLC is a wholly owned subsidiary of Standex International Corporation.
All gas operated Bakers Pride® ovens are intended for use with the type of gas specified on the rating plate and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition).
WARNING
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WARNING
CAUTION
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
NOTICE
Only Pizza or Bread can have direct contact with Fibrament decks. All other food products must be placed in a pan or container to avoid direct contact with ceramic decks.
Please retain this manual for future references.
This equipment is design engineered for commercial use only.
California Residents Only
WARNING: This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
BAKERS PRIDE OVEN COMPANY, LLC.
1307 N. Watters Rd., Suite 180
Allen, TX 75013
Phone: 800.527.2100 | Fax: 914.576.0605 | www.bakerspride.com
P/N U4008A 9/18
TABLE OF CONTENTS
DANGER
WARNING
CAUTION
NOTICE
COUNTERTOP ELECTRIC OVEN OPERATION MANUAL
ITEM PAGE
SAFETY PRECAUTIONS 1
INSTALLATION INSTRUCTIONS 2
Minimum Clearance for Installation 2
Location 2
Electrical Connections 2
Requirements for Installation 2
Initial Start Up 2
OPERATING INSTRUCTIONS 3
General Baking 3
General Baking Tips 3
Special Features 4
Cleaning 4
Service and Trouble Shooting 4
Installation of Decks 5
WIRING DIAGRAMS & SCHEMATICS 6
P Series - 2 Chamber - 1 Ph, 2 W or 3 Ph, 3 W (Wiring Diagram) 6
P Series - 2 Chamber - 3 Ph, 4 W - Star (Wiring Diagram) 7
ITEM PAGE
P Series - 1 Chamber - 3 Ph, 4 W - Star (Wiring Diagram) 8
P Series - 1 Chamber - 1 Ph, 2 W or 3 Ph, 3 W (Wiring Diagram) 9
P Series Countertop Ovens - 2 Chamber (Schematic) 10
P Series Counter Top Ovens - 1 Chamber (Schematic) 10
PX-14 & PX-16 (Wiring Diagram & Tables) 11
EXPLODED VIEWS & PARTS LISTS
PX -14, PX-16 (New Style) 12
PX -14, PX-16 (Old Style) 13
P18-S & BK18 14
P-22BL, P-22S & P-24S 16
P-44S, P-44BL & P-48S 18
DP-2 20
WARRANTY 22
SAFETY PRECAUTIONS
This symbol warns of imminent hazard which will result in serious injury or death.
This symbol refers to a potential hazard or unsafe practice, which could result in serious injury or death.
This symbol refers to a potential hazard or unsafe practice, which may result in or moderate injury or product or property damage.
This symbol refers to information that needs special attention or must be fully understood even though not dangerous.
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COUNTERTOP ELECTRIC OVEN OPERATION MANUAL
CAUTION
INSTALLATION INSTRUCTIONS
Minimum Clearance for Installation
From combustible or non-combustible construction: Right side, Left side and Back: 3” (76mm)
Location
Due to the heat a countertop oven may produce, it must be placed on a non-combustible surface. Do not store combustible materials on top of any oven.
Electrical Connections
Suitable means, which will disconnect all ungrounded conductors of the circuit simultaneously, must be provided by the installer.
Make sure electrical supply corresponds with that specified on the rating plate located in the rear of the oven.
When installed, the unit must be connected by an earthing cable to all other units within the complete installation and thence to an independent earth connection.
Use copper conductors only, rated at 90° C.
If a line cord is used for the installation of the unit in Europe, it should be a minimum of H07RN-F type conforming to EN60 335-1 and/or local codes.
Use minimum conductor size as below:
c. With sufficient help, tilt the unit back far enough
to mount the two front legs and tighten with an adjustable wrench.
d. After the front legs are tight, lift rear of unit
approximately 5” (125mm) off the surface and block in position using wood or some other solid material. Now mount the two rear legs and tighten.
e. Using the proper lifting equipment, move the unit
to its final location.
f. Adjust the bottom portion of legs to make level.
g. Slide baking decks into each shelf. (See Installation
of Decks on Page 5.)
Initial Start Up
After the electrical connections have been made, the oven will need approximately 2 to 3 hours to burn off.
Overexposure to smoke or fumes may cause nausea and dizziness.
Initial heating of the oven may generate smoke or fumes and must be done in a well ventilated area.
• For models PX-14, PX-16, P-18, BK-18 and P-24S: 14 Gauge (1.5mm) for 220-240V, single phase supply.
• For models P-22S, P-22BL, P-44S, P-44BL, P-46S, P-48S and DP-2: 10 Gauge (2.5mm) for 220­240/380-415V, 3 phase supply.
Requirements For Installation
For portable units (Model PX-14 and PX-16) there are no special requirements.
For shipping purposes the optional 4” (100mm) legs are not mounted. For mounting legs, follow steps a - g.
a. Remove the outer shipping carton and paper and
place the oven on the floor or other flat surface.
b. Remove legs, baking decks and any other
materials from inside the unit.
For initial heating of the new oven, follow the steps below:
• Place the oven in a well ventilated area.
• Open the oven doors and remove any instructions or samples shipped within the unit. Make sure the oven cavity is empty and the baking decks are properly installed.
• With the oven doors open, turn the temperature knobs to 400° F (205° C) for one hour. Close the oven door. Increase the temperature to 500° F (260° C) for at least 1 1/2 hours.
This procedure will dry out the insulation and deck material and will help to insure optimum baking results thereafter.
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COUNTERTOP ELECTRIC OVEN OPERATION MANUAL
OPERATING INSTRUCTIONS
NOTICE
Only Pizza or Bread can have direct contact with Fibrament decks. All other food products must be placed in a pan or container to avoid direct contact with ceramic decks.
General Baking
Models: P-18, BK-18, P-22S, P-22BL, P-24S, P-44S, P-44BL, P-46S, P-48S, PX-14 and PX-16
• Preheat the oven by setting the thermostat to the desired temperature. When the thermostat light goes out and has cycled three times, the oven is ready for use.
• These ovens have been designed to bake both fresh and frozen products. Frozen fruit pies should be taken directly from the freezer and placed into the oven. Cooking time will vary with the size of the pie, but under normal conditions a frozen pie should bake approximately in the same time as a fresh pie.
• These ovens work well for toasting, melting cheese, baking frozen entrees, roasting small meat items, etc.
• The temperature range for pizza baking is usually between 500° F (260° C) and 575° F (300° C) depending on the individual product.
• Allow the pizza to bake until the cheese bubbles and the bottoms are evenly brown. (Rotate if necessary)
• The design of the PX-14 and PX-16 is such that normal baking temperature may be too high for good results. Set the thermostat approximately 25° F (15° C) BELOW normal setting. Adjust temperature as needed.
• Do not keep the oven door open too long when loading since heat will escape, resulting in slower baking.
• As demand increases, temperature should be raised for faster recovery.
• Fresh dough generally requires a slightly lower baking temperature and longer bake time than defrosted pre-baked crusts.
General Baking Tips
• Pizza crusts should be fully defrosted before baking.
• Wet areas on the bottom of a pizza will cause them to stick to the deck. Avoid spills.
• For fresh dough pizza, flour or corn meal on the peel will prevent sticking and ease placement of the pizza on the deck.
• Increasing bake temperature during heavy production assists in maintaining temperature. After the rush is over, reduce temperature to prevent burning.
• Heavily topped pizzas require longer bake times at lower temperatures.
• Placing a screen under pizza will allow the top to cook without overcooking the bottom.
Frequently scrape and brush off decks to remove
burned residue which can cause an off flavor to the product. Residue build-up can slow bake times. A deck scraper/brush specially designed for this available from Bakers Pride.
• Clean heavily soiled pizza decks by scraping down, brushing off, removing from oven, turning over and putting back. This procedure will burn off the decks and should be repeated every six months. DO NOT USE WATER TO CLEAN THE DECKS as this could cause the decks to crack.
• Using shiny pans or screens will produce products with light bottom color. We strongly suggest that all pans and screens be seasoned before use.
• When production requirements are low, keep the temperature low to prevent the bottoms from burning.
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COUNTERTOP ELECTRIC OVEN OPERATION MANUAL
CAUTION
OPERATING INSTRUCTIONS
Special Features
• Timer: An electric timer is provided to give an audible, continuous signal at the end of a preset time up to 15 minutes (18 minutes with 50Hz supply) on pizza ovens, or 60 minutes (72 minutes with 50Hz supply) on bake ovens.
• Optional Electronic Timer: A Digital electronic 99 minute timer can be provided on all models to give an audible signal at the end of a pre-set time.
NOTICE
Timer does not control the oven.
• For PX-14 and PX-16 only: Individual switches are provided to turn off the top or the bottom heating element. This allows baking items that do not require direct top or bottom heat.
• For DP-2 only: Optional infinite control switches can be provided for fine balancing of top and bottom heat.
Cleaning
• Periodic cleaning is suggested to keep your oven in good shape.
NOTICE
Do Not Use Water To Clean Decks. Cracking May Result.
• Stainless steel surfaces should be cleaned with Bakers Pride stainless steel cleaner.
Service and Troubleshooting
The ovens are designed to be as trouble free as possible. Keeping the oven clean is all that is normally required. All servicing should be performed by a factory authorized technician only.
However, if your oven stops operating, please check the following:
• Power supply cord is plugged into the supply receptacle.
• Power supply fuse/circuit breaker has not tripped.
If the oven still does not operate, take the following steps:
• Disconnect the power supply to the unit by removing the supply cord and/or turning off the main switch.
• Contact the factory, factory representative or an authorized service agency.
Always Clean The Oven When It Is Cold.
• When cleaning stainless steel, always wipe in the direction of the grain. Scrapers, brushes and stainless steel cleaner can be ordered from Bakers Pride for this purpose.
• From time to time the spillage should be scraped out. For hard to clean spillage, the following is suggested
• Turn the thermostat up to the highest setting and let the oven run for 1/2 hour with the door closed.
• Allow the oven to cool down.
• Brush residue from the deck.
NOTICE
Infinite control switches must be in a set position (other than off) in model DP-2 with optional infinite switches, for elements to operate.
A system wiring diagram is a part of this manual and is provided on the back of the unit.
For further information and to purchase the deck scraper/brush, or stainless steel cleaner, call Bakers Pride at: (972) 908-6148.
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COUNTERTOP ELECTRIC OVEN OPERATION MANUAL
OPERATING INSTRUCTIONS
Troubleshooting Chart
PROBLEM PROBABLE CAUSE SOLUTION
Indicator light is out Set temperature has been reached. Take no action. The thermostat has turned off the power to the heat
control switches, indicator lamps, contactors and heating elements.
When oven starts to cool, all functions will be restored. The infinite top and bottom heat control switches are "OFF". (DP-2 w/Infinite Switches only) Power supply fuses or circuit breakers are blown or have been tripped. Power cord is unplugged. Plug in power cord.
No power Power supply fuses or circuit breakers are blown
or have been tripped. Power cord is unplugged. Plug in power cord.
Oven too Hot Thermostat set too high. Lower the thermostat setting. Allow ample time for heat to regulate.
Thermostat may be defective. Call local authorized Bakers Pride Service Agent.
Bottom of pies are undercooked
Bottom of pies burn before toppings are cooked
Pies cook unevenly Areas adjacent to oven walls are generally
Bottom infinite switch set too low. (DP-2 w/Infinite Switches only) Top Infinite switch set too high. (DP-2 w/Infinite Switches only) Deck temperature too hot - especially during slow periods.
Bottom infinite switch set too high. (DP-2 w/ Infinite Switches only). Bottom infinite switch set too high. (DP-2 w/ Infinite Switches only).
hotter.
Turn switches to a position other than "OFF". This will allow indicator
lamps, contactors and heating elements to operate.
Replace fuse or reset circuit breaker.
Replace fuse or reset circuit breaker.
Increase setting.
Decrease setting.
Reduce Thermostat setting by 50° - 75° below normal bake
temperature. When decks cool begin cooking and immediately
increase the thermostat setting by 50° - 75°.
Decrease setting.
Increase setting.
Rotate pies (180°), once during each bake or keep to the center of
oven.
Installation of Decks
5
WIRING DIAGRAMS
COUNTERTOP ELECTRIC OVEN OPERATION MANUAL
P-Series 2-Chamber - 1 PH, 2 W OR 3 PH, 3 W - Electrical Wiring Diagram & Tables
I PHASE – 2 WIRE 3 PHASE – 3 WIRE
Model Volt A/C Ampere Plug & No. AMP – No Light AMP – W. Light
UNIT COILS NO L. W.L. USA CAN L1 L2 L3 L1 L2 L3
DP2 200 200 25.3 25.7
208 208 24.3 24.7 12.1 12.1 24.3 12.5 12.5 24.3 240 230 22.0 22.3 11.0 11.0 22.0 11.4 11.4 22.0
P48S 200 200 21.5 21.9
208 208 20.7 21.1 10.3 10.3 20.7 10.7 10.7 20.7 240 230 18.7 19.0 9.3 9.3 18.7 9.7 9.7 18.7
P46S 200 200 28.8 29.4
208 208 27.6 28.2 17.3 17.3 20.7 17.9 17.9 20.7 240 230 25.0 25.5 15.7 15.7 18.7 16.2 16.2 18.7
P44S 200 200 36.0 36.8
208 208 34.6 35.4 24.3 24.3 20.7 25.0 25.0 20.7 240 230 31.3 32.1 22.0 22.0 18.7 22.7 22.7 18.7
P44SH 200 200 39.8 40.6
208 208 38.2 39.0 26.1 26.1 24.3 26.9 26.9 24.3 240 230 34.6 35.3 23.6 23.6 22.0 24.3 24.3 22.0
6-30P 6-30P
6-30P 6-30P
6-30P 6-50P
6-50P 6-50P
6-50P 6-50P
12.6 12.6 25.3 13.0 13.0 25.3
10.8 10.8 21.5 11.2 11.2 21.5
18.0 18.0 21.5 18.6 18.6 21.5
25.3 25.3 21.5 26.1 26.1 21.5
27.1 27.1 25.3 27.9 27.9 25.3
Coil Location Watt Per Heating Coil & Total Watt Per Unit
UT – Upper Top 1,075 1,075 1,075 1,075 1,075 UC – Upper Ctr - - - - - - - - 1,450 1,450 1,450 UB – Upper Btm 1,450 1,075 1,075 1,075 1,450 LT – Lower Top 1,075 1,075 1,075 1,075 1,075 LC – Lower Ctr - - - - - - - - - - - - 1,450 1,450 LB – Lower Btm 1,450 1,075 1,075 1,075 1,450 Total No Light 5,050 4,300 5,750 7,200 7,950 Total W. Light 5,080 4,330 5,795 7,260 8,010
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DP2 P48S P46S P44S P44SH
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