Bakers Pride L-72 User Manual

OPERATION MANUAL

DANTE SERIES GAS CHARBROILERS

SERIES: F, C, & L

BUILT BY CRAFTSMEN. TESTED BY TIME®.

DANTE SERIES CHARBROILER OPERATION MANUAL

CHARBROILER OPERATION MANUAL

Models:
Dante Series F, C and L

Bakers Pride Oven Company, LLC is a wholly owned
subsidiary of Standex International Corporation.

All gas operated Bakers Pride® charbroilers are intended
for use with the type of gas specified on the rating plate
and for installation will be in accordance with National
Fuel Gas Code ANSI Z223.1 (latest edition).

WARNING

FOR YOUR SAFETY: Do not store or use gasoline
or other flammable vapors or liquids in the vicinity
of this or any other appliance.

WARNING

After the gas supply has been connected to your
unit, it is extremely important to check piping
for possible leaks. To do this, use soap and water
solution or solutions which are expressly made
for this purpose. DO NOT USE matches, candles,
flames, or other sources of ignition since these
methods are extremely dangerous.

Post in a prominent location instructions to be
followed in the event you smell gas. Obtain these
instructions from your local gas supplier.

WARNING

Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.

WARNING

Instructions must be posted in a prominent
location. All safety precautions must be taken in
the event the user smells gas. Safety information
can be obtained from your local gas supplier.

Please retain this manual for future references.

This equipment is design engineered for commercial
use only.

WARNING

California Residents Only

WARNING: This product can expose you to
chemicals including chromium which is known to
the State of California to cause cancer and birth
defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.

BAKERS PRIDE OVEN COMPANY, LLC.

1307 N. Watters Rd., Suite 180

Allen, TX 75013

[phone] Phone | [phone] Fax | www.bakerspride.com

P/N U4180A 9/18

TABLE OF CONTENTS

DANTE SERIES CHARBROILER OPERATION MANUAL

SAFETY PRECAUTIONS 2

INSTALLATION INSTRUCTIONS` 2

INSTALLATION 2

CLEARANCES 2

GAS CONNECTION 2

BURNERS 3

RADIANT UNITS 3

ADDITIONAL INSTRUCTIONS 4

INSTALLATION WITH CASTERS 4

GLO-STONE UNITS 5

GREASE DRAWER & WATER PANS 5

GRIDDLE PLATE 5

SMOKER BOXES 5

LIGHTING INSTRUCTIONS 5

INTRODUCTION

OPERATING INSTRUCTIONS 6

LIGHTING INSTRUCTIONS 6

BROILING 6

MAINTENANCE 6

SERVICE 6

CARE AND CLEANING 6

TROUBLESHOOTING CHART 8

SERVICE CENTERS 8

ILLUSTRATIONS 9

REPLACEMENT PARTS 11

“F” PARTS LIST W/EXPLODED VIEW 11

“C” PARTS LIST W/EXPLODED VIEW 17

“L” PARTS LIST W/EXPLODED VIEW 23

WARRANTY 29

NOTE: Description of Model numbers and Definition of Prefixes used throughout this manual are shown below:

MODEL DEFINITION

F = Floor Model C = Counter Top Model L = Low Profile Model

R = Radiant Type GS = Glo-Stone Type H = High-Heat

MODEL SIZES

(F, C, L) Width (R, GS)- (H) 24 30 36 48 60 72 84

Number of Burners 5 6 8 11 14 17 20

BTU/hr (x 1,000) (North America)

Standard 75 90 120 165 210 255 300

High-Heat 90 108 144 198 252 306 360

1

SAFETY PRECAUTIONS

DANGER

WARNING

CAUTION

NOTICE

DANTE SERIES CHARBROILER OPERATION MANUAL

This symbol warns of imminent hazard which will
result in serious injury or death.

This symbol refers to a potential hazard or unsafe
practice, which could result in serious injury or
death.

INSTALLATION INSTRUCTIONS

Installation:

Installation of this broiler must conform with the latest
edition of ANSI Z223.1/NFPA National Fuel Gas Code
in USA( CSA-B-149.1 or 2 Installation Code in Canada)
and/or local codes.

Use this Broiler only with an adequately sized exhaust
hood. The room in which this broiler is installed must be
suitably vented in accordance with the National and or
local codes.

This symbol refers to a potential hazard or unsafe
practice, which may result in or moderate injury or
product or property damage.

This symbol refers to information that needs
special attention or must be fully understood even
though not dangerous.

Gas Connection:

A separate gas shut off valve (supplied with unit) must
be installed in a readily accessible location in the gas
line ahead of the pressure regulator (see Figure “A”).
The gas pressure regulator supplied must be installed
on the gas inlet pipe of the broiler (see below). Each
regulator is adjusted to yield a pressure of 3.5” water
column (9 mbar) for Natural Gas or 10” water column
(25 mbar) for Propane Gas.

In MASSACHUSETTS: All gas products must be installed
by a “Massachusetts” licensed plumber or gas fitter.
Ventilation hoods must be installed in accordance with
NFPA-96, current edition, with interlocks as described in
that standard.

Acceptable Clearances:

Due to intense heat generated by radiation, only non­combustible construction should be provided. In USA
and Canada these broilers should be installed in non­combustible locations only.

Minimum Clearance From Non-Combustible
Construction.

Right Left Back Floor

0 0 0 4” (100 mm)

Figure A

All products used with combustible gas, including gas
pressure controls, must be installed and used strictly
in accordance with the manufacturer’s instructions and
all applicable government codes and regulations and
plumbing practices.

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DANTE SERIES CHARBROILER OPERATION MANUAL

CAUTION

INSTALLATION INSTRUCTIONS

Do not use the gas pressure regulator if it appears to
have been tampered with or damaged in any way as this
may affect proper operation and may create potentially
dangerous conditions.

Install the regulator properly with the direction of gas
flowing as indicated by the arrow on the casting. (The
arrow must be pointing to the Gas Appliance).

Use a pipe compound or thread sealant that is
compatible with the gas supplied to the regulator
and apply it in accordance with the manufacturer’s
recommendation.

Apply wrench pressure only to the flat area at the
threaded end of the regulator closest to the gas
appliance to avoid fracturing the regulator body.

Make sure markings or paintings on the regulator are not
painted over or otherwise obliterated.

Check carefully for gas leaks immediately after the
regulator has been installed and the gas turned on. Do
this before attempting to operate the appliance. Use a
soap and water solution (or other accepted leak tester)
around all pipe joints. It is a good practice to periodically
check for gas leaks during use of the appliance.

The broiler must be isolated from the gas supply piping
system by closing its individual manual shut-off valve
during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 psig
(3.45 kpa).

Burners:

Air-Mixer caps on the front of all burners are adjusted
and tightened before the unit leaves the factory. If it is
necessary to adjust the Air-Mixer caps, the adjustment
must be done by a factory authorized technician only,
who should tighten the adjustment screw after the
adjustment. (See Figure “E”)

i. Place the front venturi end of the burner onto valve

assembly by fitting the center hole of the Air- Mixer
cap over the brass orifice accessible through holes
in the Chamber Front.

ii. Drop the rear end flange of the burner into the

corresponding slot in the burner support at the rear
of the chamber.

iii. While most of the Burners are H-shaped Double

Burners, the 24”, 48” and 72” models come with
one additional single Burner each. Place all of
the H-shaped Burners first, then insert the single
burner into the remaining space. (See Figure “D”)

Do not use the appliance if a gas leak is detected.

Recommended minimum gas supply lines are listed
below for Broilers:

24” to 36” W 48” to 84” W

3/4” (19 mm) 1” (25.4 mm)

When making gas pipe connections, only pipe
joint compound resistant to the action of liquefied
petroleum gases should be used.

The broiler and its individual shut-off valve must be
disconnected from the gas supply system during any
pressure testing of that system at test pressure in
excess of 1/2 psig (3.45 kpa).

Radiant Units:

i. If the Broiler was ordered with Grease Catches,

place them with the slotted front end over the
upturned fingers of the radiant support in front and
rest the back end on top of the upturned fingers in
the rear. (See Figure “D”)

ii. Place the ‘A’ shaped radiants over the burners with

each end supported on the radiant supports in front
and rear of the chamber. Pushing the radiants all
the way to the back will provide more heat in the
front, while pushing them all the way to the front
will provide more heat in the back.

iii. Place the Top Grates, wider flange toward the back,

onto the top grate supports in the rear. Every broiler
is supplied with a sufficient number of Top Grates
to cover the entire broiling area. Two of them are
4-1/2” wide and the rest are 6” wide. Flipping
these Top Grates upside down and choosing
between two supports in the rear, four positions are
possible for different slopes desired.

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DANTE SERIES CHARBROILER OPERATION MANUAL

CAUTION

NOTICE

INSTALLATION INSTRUCTIONS

Glo-Stone Units:

i. Hold the Glo-Stone Frame (one or more, depending

on the size of the Broiler) over the desired location
and lower it slowly onto the Radiant Supports in
the front and back of the chamber until it fits in
between the upturned fingers of the supports. Rock
it back and forth to assure proper fit.

ii. Spread one layer of Glo-Stones covering all of the

expanded metal grate exposed.

DO NOT USE MORE THAN ONE LAYER OF GLO­STONES, AS THIS WILL REDUCE THE AMOUNT
OF HEAT REACHING THE TOP GRATES AND
CAN CAUSE OVERHEATINGAND PERMANENT
DAMAGE TO THE UNIT.

iii. Place the Top Grates, wider flange toward the back,

onto the top grate supports in the rear. Every broiler
is supplied with a sufficient number of Top Grates
to cover the entire broiling area. Two of them are
4-1/2” wide and the rest are 6” wide. Flipping
these Top Grates upside down and choosing
between two supports in the rear, four positions are
possible for different slopes desired.

Grease Drawer, Water Pans:

i. A Grease Drawer is provided at the very left of each

Broiler to collect the grease from the Grease Trough
above.

ii. Depending on the size of the Broiler, one or more

Water Pans are provided to collect any drippings
from the broiling area above. Water Pans assist in
making cleaning simple and easy. Water should at
all times be present, and replenished as needed, to
reduce flare-ups and flash-back and to prevent the
bottom of the broiler from getting too hot.

iii. One Grease Deflector is provided to prevent burning

matter from getting into the Grease Drawer and
igniting the accumulated grease there. To install
this Grease Deflector, clip its bottom edge to
the left side of the Water Pan next to the Grease
Drawer, push down all the way, then slide the Pan
back into place. (See Figure “F”)

iv. Grease Drawer, Grease Deflector and Water Pans

should be cleaned daily or even more frequently, if
necessary.

Griddle Plate (Optional):

The Griddle plate should not cover more than 50% of the
broiling area. The Griddle Plate should be placed on top
of the top grates, which for this purpose should be in the
flat position.

Smoker Box (Optional):

i. This Smoker Box consists of a Wood Chip Drawer

and two covers, the longer one in the back and the
shorter one with the handle in the front. On the F
and C models this Smoker Box rests on the Wire
Rack (optional). On the “L” models this Smoker
Box slides onto supports (optional) located in the
Water Pan. (See Figure “F”)

Lighting Instructions:

i. Turn all Broiler and any Carry-Over Valves to the

“OFF’ position.

ii. Open main gas shut-off valve.

iii. Allow air to bleed from the gas line through the

individual Pilot Burners or, if applicable, open one
of the Carry-Over valves.

iv. Light each individual Pilot Burner (see Figure

“B”), or Carry-Over Lighter Tube (see Figure “C”)
if applicable, by inserting a lit taper, or lighter,
through the 1/2” diameter lighter holes located
above the Control Panel.

Adjustment screws for the Pilot Valves (see Figure
“B”) are adjusted to provide a 1/4” (6 mm) high
flame. If adjustment is required, it should be done
by a factory authorized technician only.

v. Turn the burner control valve to ‘ON’ to light the

burners. If any burner fails to light, turn the burner
valve to ‘OFF’, wait five minutes, then repeat the
above procedure.

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DANTE SERIES CHARBROILER OPERATION MANUAL

CAUTION

NOTICE

INSTALLATION INSTRUCTIONS

vi. After all burners have been lit properly, turn each

burner valve ‘OFF’ and make sure that the Pilot
Burners, or Carry-Over tube(s), stay lit.

Each burner may now be adjusted to the desired flame
size by turning the individual burner valve handle.

TO SHUT DOWN THE UNIT, TURN ALL
VALVES ‘OFF’. WAIT FIVE MINUTES BEFORE
ATTEMPTING TO RE-LIGHT.

The individual Pilot Burners will stay lit until the
Gas Supply to the whole Broiler is turned ‘OFF’
while gas to the Carry-Over Lighter Tube(s) can be
shut off by turning the corresponding Gas Valve to
the ‘OFF’ position.

Additional Instructions:

i. Keep the area around the broiler free and clear of

all combustible material.

ii. Provision of adequate supply of air to your broiler is

essential. Provide for sufficient outside air to enter
the broiling area and assure that this air flow is not
obstructed.

iii. Air enters the burner area from the front of your

broiler only. Assure that this area is kept open and
unobstructed.

Installation With Casters:

This is available for floor models only.

Four casters (two with wheel brakes) and the mounting
hardware is packed and included in the shipment, if
ordered. Install casters with wheel brakes on the front
of the unit.

Installation of the unit should be made with a
connector that complies with the latest edition of the
Standard for Connectors for Movable Gas Appliances
ANSI Z21.69, in the USA (CAN CGA-6.16 in Canada)
and a quick disconnect device that complies with the
latest edition of the standard for quick disconnect
devices for use with gas fuel ANSI Z21.41 in the
USA (CAN 1-6.7 in Canada.) Adequate means must
be provided to limit the movement of the appliance
without depending on the connector and any quick
disconnect device or its associated piping to limit the
appliance movement.

The restraint should be attached to the right side of
the back of the unit close to the gas inlet pipe.

If disconnect of the restraint is necessary, the restraint
should be reconnected after the appliance has been
returned to its originally installed position BEFORE the
gas line is reconnected.

5

DANTE SERIES CHARBROILER OPERATION MANUAL

NOTICE

CAUTION

NOTICE

NOTICE

OPERATING INSTRUCTIONS

ONLY QUALIFIED PERSONNEL, PROPERLY
TRAINED AND FAMILIAR WITH THIS
EQUIPMENT SHOULD OPERATE THIS BROILER.

Lighting Instructions:

See Lighting Section of Installation Instructions.

Once each individual Pilot Burner, or the Carry-Over
Lighter Tube, is lit, the Main Burners of the broiler may
be turned “ON” , “OFF” or to “Low” by turning the
corresponding Control Knob located in the front of the
Broiler under the Work Deck.

The “Low” flame can be adjusted up or down by
turning the small screw in the center of the valve
stem. (See Figure “E”)

Broiling:

Adequate preheating time is necessary for the food to
release from the broiler grates and to cook properly.
Before Broiling, allow Radiant units to preheat for 10-15
minutes and Glo-Stone units for 20-25 minutes.

i. Do not press the juice out of the meat as this will

dry out the meat.

ii. After Broiling, allow the meat to sit covered on a

heated platter for 2-5 minutes before cutting. This
will allow the juices to ‘settle’ and the meat will be
more moist.

iii. Do not use forks or other sharp objects to poke

holes in the meat. Do not cut the meat as it cooks.

iv. Thick pieces of meat require longer broiling time

with less flare-up. Reduce flare-up by trimming
excess fat for a longer broil time without burning.

v. Keep the unit clean. Food caught between the grate

will not allow hot air to rise around the product.
This will result in uneven heat, increase the cook
time and can cause the Broiler to overheat which
may result in permanent damage.

BROILER TOP GRATES MUST BE HOT ENOUGH
TO MAKE BLACK CHAR MARKS WHEN
STARTING TO BROIL.

MAINTENANCE INSTRUCTIONS

Service:

ALL SERVICING SHOULD BE PERFORMED BY A
FACTORY AUTHORIZED TECHNICIAN ONLY.

Shut off the main gas supply before attempting any
maintenance or service on the unit. If required,
contact your dealer, a local service company or the
factory to obtain a qualified technician for the required
maintenance/service. A separate list of Dealer and
Service locations has been included with your broiler..

Care And Cleaning:
For All Models.

i TOP GRATES: The top grates should be cleaned

daily with a stiff wire brush or steel wool. The rods,
especially the underside of the rods, need to be

scraped clean of all accumulated food and fat. A
light coat of oil should be applied to the rods after
cleaning.

Under no circumstances should the Top Grates
be placed in a dishwasher. Soap, Water, or any
detergent, should never be used on Cast Iron.

ii OUTER SIDES AND FRONT: These are stainless

steel surfaces. Commercial stainless steel cleaners
are available for this purpose.

iii INNER COOKING AREA: These are stainless steel

surfaces. Make sure that all residue is removed
before cooking is resumed.

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DANTE SERIES CHARBROILER OPERATION MANUAL

CAUTION

MAINTENANCE INSTRUCTIONS

iv WOOD CHIP DRAWERS: The Drawers should be

removed and cleaned every day or more frequently
if necessary. The Covers should be removed
and cleaned frequently so that drippings do not
accumulate.

v WATER PANS: Water Pans and the Grease Drawer

should be cleaned daily or more often if necessary.

For Radiant Models:

STAINLESS STEEL: These should be removed and
cleaned frequently so that drippings do not accumulate.

CAST IRON: These should be removed and cleaned
daily with a stiff wire brush. Under no circumstances
should these Radiants be placed in a dishwasher. Soap,
Water, or any detergent, should never be used on Cast
Iron.

For Glo-Stone Models:

i. CARE OF GLO-STONES: On a daily basis, when

the top grates are removed for cleaning, the Glo­Stones should be mixed about to break away any
carbon deposit so it may fall through the expanded
metal bottom grates. Then spread the Glo-Stones
evenly and add more, if necessary, but only the
amount necessary for a single layer.

ii. CARE OF BOTTOM GRATES: Periodically push all

the Glo-Stones to one side and inspect the bottom
grates and underlying support angles. If necessary,
remove the Glo-Stones and brush the grates, top
and bottom, with a stiff wire brush.

Clean the unit only when it is cold. Always rub
with the grain when cleaning stainless steel. Do
not use chlorine bleach. Do not use abrasive pads
or steel wool for cleaning. Do not use caustic
cleaning compounds on aluminized surfaces.

7

DANTE SERIES CHARBROILER OPERATION MANUAL

TROUBLESHOOTING CHART

PROBLEM PROBABLE CAUSE SOLUTION

Burners & crossover will not turn on Main gas supply to broiler is not turned on Turn on main gas supply.

Burners produce excessive carbon
deposits

Crossover will not remain lit. Crossover flame adjusted incorrectly Adjust pilot flame.

Excessive flare-up Overload of fatty meat Maintain water level in water pan.

Broiler doesn’t seem hot enough Orifices may be dirty/clogged When unit cools, check & clean orifices.

Grates &/or radiants &/or burners &/
or gas valves warp

Smoker boxes difficult to light Not enough heat to ignite wood Increase heat in burners closest to smoker box.

Wood chips burn too quickly Cover of chip box is open too much Reduce opening of top cover. This will reduce the oxygen

Incorrect gas type Supply correct type gas.

Incorrect gas supply pressure Call local gas supplier.

Incorrect orifices Call Bakers Pride authorized service center.

Primary air not adjusted properly. Adjust air shutter.

Draft condition Remove draft.

Improper ventilation system Call an HVAC specialist.

Low gas pressure Increase gas pressure to 3.5” W.C. (Nat) or 10” W.C. (L.P.)

Top grates may be dirty/clogged. When unit cools, check & clean top grates.

If the ventilation is too strong it will suck
heat from the cooking/broiling surface

Too many Glo-stones restricting heat to
top grates.(Glo-stone models only)

Usually improper cleaning methods ie;
users cover grate top w/sheet pans &
crank up heat to burn-off debris

Call an HVAC specialist.

Reduce the number of Glo-Stones. Leave air space
between Glo-Stones.

Do not “Burn-Off” top grates. This causes the firebox
area to overheat excessively. *Never cover top grates.

and slow down combustion.

SERVICE CENTERS

A complete list of Bakers Pride Factory Authorized Service Centers is included under separate cover. Always have the
Model Number, the Serial Number and type of Gas available before calling for service.

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or
Parts, this information is required.

Model Number Serial Number Date Purchased

8

DANTE SERIES CHARBROILER OPERATION MANUAL

ILLUSTRATIONS

See Figure “F” for typical Top View and Front Views of a Cabinet Style Broiler. Both Radiant and Glo- Stone type are
shown and so are Single and Double Burners, Lighter Tubes and Carry-Over Lighter Tube to illustrate and identify the
various components utilized. For more details see Figures B, C, D and E.

Figure B Figure C

Figure D Figure E

9