Bakers Pride ICO-1848 Operators Manual

CONVEYOR OVEN SERVICE MANUAL

ICO-1848 CONVEYOR OVEN

SERVICE MANUAL

BUILT BY CRAFTSMEN. TESTED BY TIME®.

Food Service Equipment Group

DEAR CUSTOMER

CONVEYOR OVEN SERVICE MANUAL

Bakers Pride Oven Company, LLC is a wholly owned subsidiary of Standex International Corporation.

Congratulations on the purchase of your new Bakers Pride® conveyor oven. By purchasing this new oven, you have entered into a new era of cooking. With the new technology and simplicity built into the combination oven, you will receive excellent results in no time at all. The oven’s ease and simplicity of operation will help you realize savings in training dollars.

For more information, culinary support, and customer service please contact 1- 800-927-6887. We will need the following information to provide you the best service.

Appliance Model

S/N

Dealer

Installer

Date of Install

NOTICE

Please read the operations manual in full before starting up the appliance to make sure all the beneﬁts and safety information is understood.

WARNING

California Residents Only

WARNING: This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Cooking Solutions Group

This equipment has been engineered to provide you with year round dependable

service when used according to the instructions in this manual and standard

commercial kitchen practices.

1307 N. Watters Road Suite 180, Allen, TX 75013

9/18

www.bakerspride.com

western@standexcsg.com central@standexcsg.com eastern@standexcsg.com

800.431.2745

972.908.6100

TABLE OF CONTENTS

CONVEYOR OVEN SERVICE MANUAL

SAFETY INFORMATION

Safety Information 4

SPECIFICATIONS

Design Features 5 Oven Speciﬁcations 6

INSTALLATION INFORMATION

Receiving 7 Set Up 7 Minimum Clearances 8 Electrical Connections 8 Terminal Block Conﬁguration 9

CLEANING AND MAINTENANCE

Catalytic Converter 10 Jetplates And Air Returns 10 Oven Cavity 11 Oven Maintenance Guidelines 11

THEORY OF OPERATION

Impingement Air 12 Basic Operation 12

OVEN SYSTEMS

Blower Motor 13 Heater Elements 13 High Temperature Limit Switch 13 Jetplates/ Air Returns 13 Fuses 13 Reversing switch 14 24VDC Power Supply 14 Conveyor Speed Control 14 Conveyor Motor 14 Temperature Controller 14 Electrical Compartment Cooling Fan 14 Contactor 14 SPST Relay 14

TROUBLESHOOTING

Conveyor Issues 15 Heating Issues 16

WIRING DIAGRAMS

ICO-1848 (NC) 17

SERVICE PARTS

Part Numbers 18 Oven Illustrations 19-21

LIMITED WARRANTY INFORMATION 22-23

SAFETY INFORMATION

CONVEYOR OVEN SERVICE MANUAL

DANGER

Not For Built-In Installation. For Use Only In Professionally Staffed Commercial Kitchens. Not For Use In Areas Accessible To The General Public.

DANGER

Do not store or use gasoline or other ﬂammable vapors or liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.

• Read all instructions before using the appliance

• This appliance must be grounded. Connect only to a properly grounded outlet. See GROUNDING INSTRUCTIONS located on page 8 of this manual.

• Install or locate this appliance only in accordance with the provided installation instructions.

• Use this appliance only for its intended use as described in the manual. Do not use corrosive chemicals or vapors in this appliance. This type of oven is speciﬁcally designed to heat, cook, or dry food. It is no designed for industrial or laboratory use.

• As with any appliance, close supervision is necessary when used with children.

• Do not operate this appliance if it has a damaged cord or plug, if it is not working properly, or if its been damaged or dropped.

• This appliance should be serviced only by qualiﬁed service personnel. Contact the nearest authorized service facility for examination, repair, or adjustment.

• Do not cover or block any openings on the appliance.

WARNING

Initial heating of oven may generate smoke or fumes and must be done in a well-ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.

WARNING

To provide continued protection against electric shock, connect to properly grounded outlets only.

CAUTION

This Device is to be Serviced Only by Properly Qualiﬁed Service Personnel. Consult the Service Manual for Proper Service Procedures.

• Do not store this appliance outdoors. Do not use this product near water - for example, near a kitchen sink, in a wet basement, near a swimming pool, or similar location.

• Do not immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do not allow cord to hang over edge of table or counter.

• To reduce the risk of ﬁre in the oven cavity:

i) Do not over cook food. Carefully attend appliance

when paper, plastic, or other combustible materials are placed inside the oven to facilitate cooking.

ii) Do not use the cavity for storage purposes. Do not

leave paper products, cooking utensils, or food in the cavity when not in use.

CONVEYOR OVEN SERVICE MANUAL

OVEN SPECIFICATIONS

Standard Features

• Simple rotary analog controls

• Top and bottom impingement air

• 6 Independent jet plates

• Balanced air ﬂow for enhanced cooking performance

• 1 To 18 minute belt speed control

• 150˚ – 550˚ F (65˚ - 288˚ C) temperature range

• 18” (45 cm) Wide cook cavity will accommodate a standard large pizza

• Removable crumb and landing platforms

• 304 Stainless steel cavity

• 1 Year warranty

Design Features

• A single rocker switch changes belt direction—no need for service

• Easy to clean: Two simple latches secure front access door which allows the conveyor belt assembly to easily slide out from the front. The drive gears and sprockets are not exposed—no safety hazards. The six independent jet plates easily slide out from the front for cleaning. Smooth surfaces under the jet plates make cleaning quick and safe.

• The ovens are designed to be stacked up to 3 units high

• A ventless option is available to greatly reduce set-up costs

• Single and three phase options are available, 208v and 240v

OVEN SPECIFICATIONS

CONVEYOR OVEN SERVICE MANUAL

Electrical Options

Model Volts Phase Cycle/Hz Amps Watts

ICO-1848 208 3 60 19 6,600

240 3 60 16 6,600

208 1 60 32 6,600

240 1 60 28 6,600

ICO-1848-NC 208 3 60 19 6,600

240 3 60 16 6,600

208 1 60 32 6,600

240 1 60 28 6,600

VOLTAGE 208V or 240V

FREQUENCY 60 HZ

SERVICE REQUIRED 20A 3ph 40A Single

PHASE Single or Three

TOTAL WATTAGE 6,600

HEATER WATTAGE 6,500

MODEL ICO-1848

RECEPTACLE REQUIRED 15-30P 3-ph 6-50P Single

35.25”

(895 mm)

17.75” (451 mm)

8” (203 mm)

9” (229 mm)

64” (1626 mm)

48” (1219 mm)

21” (533 mm)

4” (102 mm)

17.25” (438 mm)

15.25” (387 mm)

Cook Chamber Dimensions

Height 3.4" (9 cm)

Width 20.8" (53 cm)

Depth 18.75" (48 cm)

Volume (cubic feet) 0.77 (0.02 m3)

Weight lbs. (unpackaged) 180 lbs. (82 kg)

Stackable Yes, Max. of 3 Units

Exterior Dimensions

Height 17.6" (45 cm)

Width 63.8"(48" w/o

Platforms) (162 -122 cm)

Depth 35.2" (89 cm)

Clearances

Top 5 inches (13 cm)

Sides 5 inches (13 cm)

Back 3 inches (8 cm)

12.5” (318 mm)

35.25” (337 mm)

24” (610 mm)

5.25” (133 mm)

6.25” (159 mm)

3.5” (9 cm)

CONVEYOR OVEN SERVICE MANUAL

INSTALLATION INFORMATION

Receiving

Read the notice on the outside carton regarding damage in transit. Damage discovered after opening the carton is “CONCEALED DAMAGE.” Carrier must be notiﬁed immediately to send an inspector and to furnish forms for claims against the carrier.

When the oven arrives, it should consist of:

• One conveyor section

• Two crumb trays

• Two 8” landing platforms

• Two eyebrows

• Four eyebrow mount knobs

• Four jet plates

• Two air return plates

When unpacking the oven:

• Remove all packing material from unit

• Adequate air supply to the oven for ventilation is essential. As a minimum, observe the clearances detailed on page 8 (Minimum Clearances and Approved Locations). Provide adequate ventilation and make up air in accordance with local codes.

• The intake air is located at right side of the oven.

To prevent deteriorating the life and performance of the oven, the intake air should be as cool as possible and not preheated by other appliances.

• Allow sufﬁcient clearance in front of the unit for the

door to open completely.

The oven arrives ready to install on a counter or table on 4” (10 cm) legs.

The ovens are designed to be stackable at a maximum height of THREE units. To stack units, obtain a stacking kit accessory (21940334) for each unit to be stacked. Proper lifting methods must be used for safety. Each oven must have a dedicated power supply. Only the bottom oven receives the legs.

• Never lift the oven with only one person

• Retain instruction manual for future reference

Set Up/Mounting

Your oven will be packed sitting on its bottom. The skid may be left under the oven for convenience in further handling. Unpack carefully, avoiding damage to the Stainless Steel front and/or trim. If concealed damage is found, follow the instructions detailed in the Receiving section above.

• Keep the area around the ovens free and clear of combustible materials.

• Do not store any materials on top of or under any oven.

• Do not position the unit so that hot air is drawn in from fryers, grill, griddles or other appliances.

• A heat barrier the height of the oven will be required if installed by a burner, fryer, or excessive heat source.

CONVEYOR OVEN SERVICE MANUAL

INSTALLATION INFORMATION

NOTICE

Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc., states in its NFPA 96 latest edition that local codes are the “authority having jurisdiction” when it comes to requirements for installation of equipment. Therefore, installations should comply with all local codes.

Minimum Clearances and Approved Locations

Move the oven to its ﬁnal location keeping the minimum clearance from the back of the oven to the wall. This clearance is necessary for safe operation and to provide proper air ﬂow.

The oven is designed for countertop installation and is not recommended for built-in installation. The oven requires adequate air to cool the electronic controls. Operating the oven at elevated temperatures may reduce reliability and overall performance of the oven.

If the oven is to be installed close to a major heat source including char grills, griddles and fryers, minimum clearances must be observed and a radiant/thermal heat barrier installed between the heat source and the oven.

CAUTION

Do not REMOVE THE BACK VENT COVER. IT IS PROVIDED TO MAINTAIN PROPER CLEARANCE IF the oven IS SET WITH its back ﬂat against the wall. It will not operate properly unless the VENT COVER IS IN PLACE.

Electrical Connection

Install according to the spacing requirements listed in the installation section of this manual. We strongly recommend having a competent professional install this equipment. A licensed electrician should make the electrical connections and connect power to the unit. Local codes should always be used when connecting these units to electrical power. In the absence of local codes, use the latest version of the National Electrical Code.

CAUTION

This Appliance Must be Grounded. Failure to do so May Result In Electrical Shock and Death.

Adequate access to electrical connections, and side panels must be provided for any future service. The operator may be responsible for any additional labor fees if required.

Minimal Clearances from Combustible and Noncombustible Construction

Sides 5” (13 cm)

Rear 3” (8 cm)

Top 3” (8 cm)

No Surrounding Heat Source

Sides 12”

(30cm)

Rear 3” (8 cm)

Top 3” (8 cm)

Major Surrounding Heat Source;

e.g Fryers, Grills & Griddles

Sides 8” (20 cm)

Rear 3” (8 cm)

Top 3” (8 cm)

Minor Surrounding Heat Source;

e.g Heat Lamps & Warmers

CAUTION

The oven, when installed, must be electrically grounded in accordance with local codes and/ or the latest edition of the National Electrical Code ANSI/NFPA No. 70 in the USA (Canadian Electrical Code CSA Standard C22.1, Part 1 in Canada).

+ 16 hidden pages