Bakers Pride GO-36 User Manual

Gourmet Oven

MODEL GO-36, GO-36T Service Manual

Serial Numbers 122192 and higher

Warranty Information

LIMITED ONE YEAR WARRANTY

BKI (The "Company") warrants to the original purchaser that at time of shipment from the Company factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation, but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory. Defective conditions caused by abnormal use or misuse, lack of or improper maintenance, damage by third parties, alterations by unauthorized personnel, acts of God, failure to follow installation and/or operating instructions, or any other events beyond the reasonable control of the Company will NOT be covered under this warranty. The obligation of the Company under this warranty shall be limited to repairing or replacing (at the option of the Company) any part, with the exception of lamps, fuses, and glass (which are not covered under warranty), which is found defective in the reasonable opinion of the Company. Any part found defective by the Company will be repaired or replaced without charge F.O.B. factory, Simpsonville, South Carolina or F.O.B. authorized BKI Distributor. The Company and/or its authorized representatives will assume the normal replacement labor expense for the defective part for the period of the warranty as stated above, excluding travel and/or other expenses incidental to the replacement of the defective part, where replacement work is performed during standard business hours and not subject to overtime, holiday rates, and/or any additional fees. IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO, FOOD SPOILAGE OR PRODUCT LOSS. WARRANTY DOES NOT COVER GLASS BREAKAGE. THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

REPLACEMENT PARTS

Any appliance replacement part, with the exception of lamps, fuses, and glass, which proves to be defective in material or workmanship within ninety (90) days of installation will be replaced without charge F.O.B. Factory, Simpsonville, SC or F.O.B. authorized BKI Distributor. The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part.

Gourmet Oven Table of Contents

Table of Contents

Table of Contents........................................................................................................................................1

Introduction .................................................................................................................................................2

Safety Precautions....................................................................................................................................2

Safety Signs and Messages.................................................................................................................2

Safe Work Practices.............................................................................................................................3

Safety Decals .......................................................................................................................................5

Health And Sanitation Practices...............................................................................................................6

Food Handling......................................................................................................................................6

Storage Of Raw Meats.........................................................................................................................6

Coding Cooked Foods..........................................................................................................................6

Storage Of Prepared Foods.................................................................................................................6

Installation ...................................................................................................................................................7

Unpacking and Handling...........................................................................................................................7

GO-36 Stacking Instructions.....................................................................................................................7

Location and Clearance............................................................................................................................8

Wiring........................................................................................................................................................8

Maintenance ................................................................................................................................................9

Scheduled Maintenance...........................................................................................................................9

Oven Cleaning......................................................................................................................................9

Troubleshooting......................................................................................................................................16

Replacement Parts....................................................................................................................................18

Wiring Diagrams........................................................................................................................................30

Gourmet Oven Introduction

Introduction

The BKI GO-36 is a cook and hold gourmet oven. It consists of a cooking cabinet, door assembly and control unit. The cooking cabinet contains rack supports that hold 4 racks and 1 drip pan. To seal the oven cavity, a door with a magnetized door latch is provided. The control unit contains heating elements for cooking as well as a time/temperature computer and manual switches for quick setup and operation. It also contains a fan for cooling and a blower for heat circulation.

The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they are unable to answer your questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-963-3471.

Safety Precautions

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.

This message indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other special data.

Gourmet Oven Introduction

Safe Work Practices

Wear Safe Clothing Appropriate To Your Job

Always wear your insulated mitts when handling hot racks or touch any hot metal surface. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor.

Never wear loose clothing such as neckties or scarves while operating this equipment. Keep loose hair tied back or in a hair net while operating this equipment.

Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury from hot cleaning solution.

Beware of High Voltage

This equipment uses high voltage. Serious injury can occur if you or any untrained or unauthorized person installs, services, or repairs this equipment. Always use an Authorized Service agent to service your equipment.

Keep this manual with the Equipment

This manual is an important part of your equipment. Always keep it near for easy access.

If you need to replace this manual, contact: BKI

Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.

NEVER allow children to play near or operate your equipment.

Gourmet Oven Introduction

Keep Safety Labels Clean and in Good Condition

Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit.

If you need a new safety label, obtain the number of the specific label illustrated on page 5, then contact:

BKI Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the

equipment. You must use a 40-pound Type BC fire extinguisher and keep it within 25 feet of your equipment.

Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone.

Know your responsibilities as an Employer

• Make certain your employees know how to operate the equipment.

• Make certain your employees are aware of the safety precautions on the equipment and in this manual.

• Make certain that you have thoroughly trained your employees about operating the equipment safely.

• Make certain the equipment is in proper working condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment.

Gourmet Oven Introduction

Safety Decals

Gourmet Oven Introduction

Health And Sanitation Practices

BKI ovens are manufactured to comply with health regulations and are tested and certified to UL®, CUL®, and NSF thermometers to insure meats are thoroughly cooked.

Food Handling

Storage Of Raw Meats

standards. You must operate the equipment properly using only quality products an d use meat

• Wash hands thoroughly in warm, soapy water after handling raw poultry or meats.

• Clean and sanitize all utensils and surfaces that have been in contact with raw products.

• Never place cooked meats on the same surfaces used to prepare raw me ats, unless the area

has been thoroughly cleaned and sanitized.

• Designate an area or shelf strictly for the storage of all raw meats to be used in the oven.

• Raw product must always be stored at temperatures below 38° F. (3° C.).

• Never store or mix raw foods above cooked foods, as this is a health hazard.

raw foods contaminate cooked or processed foods.

• All chicken and chicken parts to be stored overnight must be thoroughly iced down and refrigerated.

The drippings from

Coding Cooked Foods

All products cooked during the day should be sold the same day. NOTE: It is not the intent of the cooking program to have unsold merchandise at the end of the cooking

day. Follow your company’s procedures for the handling of any leftover product.

Storage Of Prepared Foods

• Cold foods should be kept at or below 38° F. (3° C.).

• Hot foods must be maintained to meet local health codes, usually a minimum 145° F. (63° C.).

Gourmet Oven Installation

Installation

Serious injury, equipment damage or death could result if attempting to install this oven. Ensure that an authorized BKI service agent install the oven.

Unpacking and Handling

It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is found, note this on the bill of lading (all copies) prior to signing.

If damage is found when the equipment is opened, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damage item. Packaging material MUST be retained to show the inspector from the truck line.

Remove all packing from the interior and exterior of the oven.

GO-36 Stacking Instructions

Tools Required:

7/16 socket and ratchet (2) 2x4x30” pieces of wood

NOTE: Remove all plastic from stacking kit parts.

1. Remove racks and drip pans from inside both ovens.

2. Place two wood 2x4x30” pieces on the floor. Tilt unit back onto wood pieces being careful not to crush fuse holders or power cord.

3. Remove casters and place large aluminum base WB56210600 (lip goes downward) between the bottom of the oven and the casters. Install the caster hardware that was removed.

4. Carefully place unit upright.

5. Remove the heater control unit of the base unit (3 screws on each side). Place four (4) small stainless steel angles (FA56210702) at the outside corners of the gasket on the oven cabinet. Replace heater control unit.

6. Carefully place second unit on its back just as in step 2.

7. Remove casters and store. Place stacking kit piece AB56210500 (with louvers on side s) with notches toward the oven back. Install hardware removed from the casters to secure the stacking kit piece to the oven bottom. Install four (4) handles on sides of stacking kit piece using 1/4-20 x 1” bolts and lockwashers.

NOTE: Be sure handles are secure.

8. Place unit upright.

NOTE: Lock the casters on the bottom unit.

7/16 combination wrench

Be careful not to pinch hands while installing the top unit.

Gourmet Oven Installation

9. Carefully lift the oven with the handles and place on top of other oven.

10. Seal the base and the stacking kit piece to the oven bottoms using silicone rubber RTV (S0018) approved for this use.

11. Replace racks and drip pans.

Location and Clearance

Allow enough air space around the unit to provide for proper ventilation.

Wiring

Electrocution, equipment failure or property damage could result if an unlicensed electrician performs the electrical installation. Ensure that a licensed electrician perform the electrical installation.

The oven, when installed by an authorized BKI service agent, must be grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI NFPA 70-2002. You can obtain this code from:

The National Fire Protection Association Batterymarch Park Quincy, MA 02269

Gourmet Oven Maintenance

Maintenance

Failure to comply with the maintenance below could result in a serious accident or equipment damage.

Failure to remove power from this unit before performing maintenance may cause severe electrical shock. This unit may have more than one disconnect switch.

Scheduled Maintenance

Oven Cleaning

The oven must be cleaned at the end of each business day. It is easier to clean while still warm. Cleaning is not only necessary for sanitary reasons, but will increase sales appeal and maximize operating efficiency.

Failure to remove power from this unit may cause severe electrical shock. This unit may have more than one disconnect switch.

Using abrasive cleaners may damage the cabinet finish. Use only a mild soap and water solution.

Never steam clean or get excess water in the interior of the cabinet as this can damage unit.

DO NOT USE OVEN CLEANER on this machine. Caustic cleaners can cause damage to the machine.

Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury from hot cleaning solution.

1. Place the POWER ON/POWER OFF rocker switch in the POWER OFF position and un plug the power cord.

2. Wearing your insulated mitts, remove all food pans from the unit.

3. Let the oven cool to room temperature.

4. Remove racks and drip pan from the unit and place them in a large sink to soak in hot cleaning solution (BKI Cleaner).

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