Bakers Pride CH-6 Service Manual

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OPERATION MANUAL

DANTE SERIES GAS CHARBROILERS

SERIES: XX & CH

BUILT BY CRAFTSMEN. TESTED BY TIME®.

XX & CH CHARBROILER OPERATION MANUAL

CHARBROILER OPERATION MANUAL

Models: Dante XX & CH

Bakers Pride Oven Company, LLC is a wholly owned subsidiary of Standex International Corporation.

All gas operated Bakers Pride® charbroilers are intended for use with the type of gas speciﬁed on the rating plate and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition).

WARNING

FOR YOUR SAFETY: Do not store or use gasoline or other ﬂammable vapors or liquids in the vicinity of this or any other appliance.

WARNING

After the gas supply has been connected to your unit, it is extremely important to check piping for possible leaks. To do this, use soap and water solution or solutions which are expressly made for this purpose. DO NOT USE matches, candles, ﬂames, or other sources of ignition since these methods are extremely dangerous.

Post in a prominent location instructions to be followed in the event you smell gas. Obtain these instructions from your local gas supplier.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

WARNING

Instructions must be posted in a prominent location. All safety precautions must be taken in the event the user smells gas. Safety information can be obtained from your local gas supplier.

Please retain this manual for future references.

This equipment is design engineered for commercial use only.

This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.

WARNING

California Residents Only

WARNING: This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

BAKERS PRIDE OVEN COMPANY, LLC.

1307 N. Watters Rd., Suite 180

Allen, TX 75013

Phone: 800.527.2100 | Fax: 914.576.0605 | www.bakerspride.com

P/N U6023A 9/18

TABLE OF CONTENTS

DANGER

WARNING

CAUTION

NOTICE

XX & CH CHARBROILER OPERATION MANUAL

GENERAL DESCRIPTION 2

INSTALLATION 2

CLEARANCES 2

GAS CONNECTION 2

BURNERS 2

RADIANTS 3

TOP GRATES 3

LIGHTING 3

GRIDDLE PLATES 3

ADDITIONAL INSTALLATION REQUIREMENTS 4

INSTALLATION WITH CASTERS 4

OPTIONAL SMOKER BASE 4

OPERATING INSTRUCTIONS 5

LIGHTING PROCEDURE 5

BROILING PROCEDURE 5

SEASONING 5

STEAKS AND CHOPS 5

HAMBURGERS 5

THICKNESS 5

COOKING TOOLS 5

OPERATIONAL GUIDELINES FOR CHARBROILER 5 NATURAL SMOKE ESSENCE 5

HELPFUL HINTS 6

MAINTENANCE 6

SERVICE 6

CARE AND CLEANING OF TOP GRATES 6

GREASE COLLECTION 6

CLEANING TOOLS 6

AVERAGE PRODUCTION GUIDE 7

TROUBLESHOOTING GUIDE 7

BURNER FLAME ADJUSTMENT 7

PILOT FLAME ADJUSTMENT 7

LACK OF HEAT 7

ONE BURNER FAILS TO LIGHT 8

TROUBLESHOOTING CHART 8

VALVE ASSEMBLY VIEWS 9

PARTS LISTS & EXPLODED VIEWS 10

MODELS: XX-4, -6, -8, -10 & 12 PARTS LISTS & EXPLODED VIEWS 10

MODELS: CH-6, -8, -10, -12 & 14 PARTS LIST & EXPLODED VIEW 13

SAFETY PRECAUTIONS

This symbol warns of imminent hazard which will result in serious injury or death.

This symbol refers to a potential hazard or unsafe practice, which could result in serious injury or death.

WARRANTY 15

This symbol refers to a potential hazard or unsafe practice, which may result in or moderate injury or product or property damage.

This symbol refers to information that needs special attention or must be fully understood even though not dangerous.

XX & CH CHARBROILER OPERATION MANUAL

CAUTION

NOTICE

INSTALLATION INSTRUCTIONS

General:

The instructions in this manual apply to all XX series and CH series Broilers.

The XX series may include the following options:

Ceramic briquettes designated by a GS Sufﬁx on the model number.

Installation:

(a) In USA, INSTALLATION of this broiler must

conform with the latest edition of the National Fuel Gas Code, ANSI Z223.1 and/or local codes.

(b) In CANADA, INSTALLATION must conform with

the latest edition of the National Gas Installation Code, CAN/CGA-B149.1 or the Propane Installation Code, CAN/CGA-B149.2, as applicable and/or local codes.

installed by a “Massachusetts” licensed plumber or gas ﬁtter. Ventilation hoods must be installed in accordance with NFPA-96, current edition, with interlocks as described in that standard.

For units using propane gas, supply lines less than 1/2” inside diameter should not be used, even for a small unit.

On the XX and CH series, the gas connection is located on the right rear of the unit.

Be sure to cap whichever side is not connected.

A shut-off valve in a readily accessible location must be mounted on the gas supply line before the unit.

When making gas pipe connections, pipe joint compound resistant to the action of liqueﬁed petroleum gases should be used.

The broiler and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPa).

Acceptable Clearances:

Due to intense heat generated by radiation, these broilers should be installed in non-combustible locations only including above the grate level.

Minimum Clearance From Non-Combustible Construction.

Series Right Left Back

XX 0” 0” 0” CH 0” 0” 0”

Gas Connection:

The gas pressure regulator supplied must be installed at the gas inlet of each broiler. Each regulator is adjusted to yield a manifold pressure of 5 in. water column for natural gas or 10 in. water column for propane gas. No pressure regulator is required for propane gas in Canada.

Recommended minimum gas supply lines are listed below

All XX Models CH-4 thru CH-8 CH-10 thru CH-16

3/4” 1” 1 1/2”

The broiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.45 kPa).

Burners:

Check to see that AIR MIXER CAPS on the front of all burners are tightened and adjusted, allowing half the opening to show. Install the burners and deﬂector shields ﬁrst following the steps below.

(a) Install all burners with deﬂector shield assemblies

attached.

(B) Place the front of the burner into the valve

assembly by ﬁtting the center hole of the mixer cap over the brass oriﬁce.

support pin on the back of the unit.

XX & CH CHARBROILER OPERATION MANUAL

NOTICE

INSTALLATION INSTRUCTIONS

Radiants:

Mount the “V” shaped radiants over the burners with each end mounted on special supports on the front and rear of the chamber. A radiant should be mounted over each burner assembly.

GS Ceramic Briquettes Option:

The radiants supplied for the GS option are ﬂattened to allow for the installation of an expanded metal grate. The grate is installed directly on top of the ﬂattened radiant burner shield. Ceramic briquettes are installed on the grate as shown:

Lighting:

Each burner on the base charbroiler has a standing pilot burner that must be lit before the burners can be lit. To light the pilot burners:

(a) Turn all broiler valves to the off position.

(b) Remove each top grate and radiant.

customer).

(d) Allow air to bleed from the gas line through the

pilot burners.

(e) Light the pilot burners using a lit taper.

(f) Turn the burner control valves “ON” to light the

burners.

(g) If any burner fails to light, turn the burner valves

to “OFF”, wait ﬁve minutes and repeat the above procedure.

(h) After all burners have been ignited properly, turn

each burner valve “OFF” and allow the unit to cool. NOTE: Make sure that the pilot burners stay lit.

Figure 1: Typical Ceramic Briquette Installation

Top Grates:

Place a grate over each of the radiants. For normal operation, the pointed side of the grate is facing up. For use with foods that require extra support, the ﬂat side may be used.

On XX Models, grates can be placed on three levels; two positions are built into the rear of the unit; the third position requires a special adapter. On CH models, three positions are already built into the rear of the unit.

(i) Replace radiants and top grates.

(j) Each burner may now be adjusted to the desired

ﬂame size by turning the individual burner valve handle.

(k) To shut down the unit, turn all valves “OFF”

Wait ﬁve minutes before attempting to re-light.

The pilot burners will stay lit until the gas supply to the unit is turned “OFF”.

Griddle Plate:

Griddle plates should not cover more than 50% of the BROILING area. Each Griddle Plate ﬁts on top of two grates (one 4 1/2” and one 6”). It is not necessary to remove the top grates and radiants before installing the griddle plate.

XX & CH CHARBROILER OPERATION MANUAL

INSTALLATION INSTRUCTIONS

Additional Installation Instructions

(a) Keep the area around the broiler free and clear of

combustible materials.

(b) The provision of an adequate air supply to your

broiler is essential. Provide for sufﬁcient outside air to enter the broiling area and assure that this airﬂow is not obstructed.

bottom of your broiler. Assure that these areas are kept open and unobstructed.

(d) Servicing is accomplished through the front and

top of the broiler. Assure that these areas are kept unobstructed for proper servicing and operation.

Installation With Casters

(a) Install the casters with the wheel brakes on the

front of the appliance.

(b) Installation should be made with a connector that

complies with the latest edition of the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 in the USA (CAN/CGA-6.16 in Canada), and a quick disconnect device that complies with the latest edition of the Standard for Quick Disconnect Devices for use with gas fuel, ANSI Z21.41 in USA (CAN 1-6.7 in Canada) and adequate means must be provided to limit the movement of the appliance without depending upon the connector and any quick disconnect device or its associated piping to limit the appliance movement.

Optional Smoker Base

Installation

(a) Remove the grease pans from their rails completely

and set aside.

(b) Unscrew to remove the legs from the broiler.

Discard.

ﬁt into the lip around the top of each side and the back.

(d) Install the #10 self-threading sheet metal screws

around the base into the broiler frame to hold in place. Each screw requires a 5/32 hole to be drilled into the broiler frame.

(e) Get the grease pan(s) previously set aside. Insert

a log holder into each pan. Slide the pan into the bottom of the base.

which the casters are mounted.

(d) If disconnection of the restraint is necessary,

the restraint should be reconnected after the appliance has been returned to its originally installed position.

XX & CH CHARBROILER OPERATION MANUAL

OPERATING INSTRUCTIONS

Lighting Procedure:

See INSTALLATION INSTRUCTIONS. Once the pilot burners are lit, the broiler may be turned “ON” or “OFF” by turning the control valves on or off as necessary.

Broiling Procedure:

Broiler top grates must be hot enough to make black charmarks when starting to broil.

Adequate pre-heating time is necessary for the food to release from the broiler and to cook properly. Allow the unit to pre-heat for 45 minutes to 1 hour before broiling.

(a) Seasoning: Marinades with oil and vinegar or

wine bases are best applied at least 1 to 2 hours before broiling. Spice mixes, such as ﬂavored salt etc., should be applied 10 to 30 minutes before broiling. Tomato and sugar based products, such as barbecue sauces etc., have a tendency to burn and should be used prior to removing the food from the broiler, or after removal.

(b) Steak and Chops: Cuts of meat with bones require

longer cooking times at lower temperatures to reach the same internal doneness as cuts without bones. To prepare a well-done steak, trim the fat to reduce ﬂare-up and the tendency to burn the outside.

TOO LEAN. For fat ﬂare and smoking action in char-broiling, hamburgers should have about 25% fat content.

Fat rendered out during broiling:

(1) Helps to release the burger from the grates.

(2) Helps the searing action that seals meat

juices inside.

(3) Enhances the char-broil ﬂavor by ﬂaring-up in

the form of smoke and ﬂame.

(d) Thickness: During the broiling process, the

hamburger contracts and becomes thicker and smaller in diameter. Pressing the hamburger out thin before broiling will compensate for the shrinkage. Broil a hamburger as you would broil a steak.

(1) Be sure that the charbroiler has had adequate

pre-heating time so that the hamburger does not stick to the broiler grate.

(2) Place the hamburger on the grate and allow it

to cook until release is attained.

(3) Once the hamburger releases from the grate,

turn it over and allow it to cook for 1 minute, then turn once a minute until the desired degree of doneness is attained.

(e) Cooking Tools: Bakers Pride has designed a number

of tools to help you operate more efﬁciently including a special spatula that is very effective for ﬁsh and hamburgers. Other tools are available. Contact the factory for full details.

(f) Operational Guidelines For CharBroiler Natural Wood

Smoke Essence: Wood Smoke assist charbroiling is more of an art than a science due to the many variables that affect wood ignition, rate of combustion, as well as personal preference.

In order to obtain the optimal results and ﬂavor

transfer the wood should smolder, not ﬂame. Place wood in the log holders and follow the procedures recommended below and then adjust as required:

1) Preheat char broiler on maximum heat for 1/2 hour before adjusting for your various temperature zones.

2) Fill log holders to approximately 3/4 of capacity using dry or presoaked wood.

a) When the char broiler’s burners are set

to maximum ﬂame, the wood will begin smoking. While several factors will affect the rate of combustion of the wood, such as moisture content of the wood, size of the wood, type of wood, elevation above sea level, you can generally expect smoldering to begin in approximately 35-50 minutes. However, the ﬂavor transfer or ability to impart a smoky ﬂavor into your food product will occur sooner, approximately 15 minutes, or as soon as the aroma of burning wood is evident.

XX & CH CHARBROILER OPERATION MANUAL

CAUTION

OPERATING INSTRUCTIONS

3) As the wood incinerates and begins to turn to ash, it will lose its ability to impart a smoke ﬂavor. Periodically check the condition of the wood and replenish before it is completely burned. This will ensure uninterrupted smoking capabilities throughout your service period.

4) If the wood ﬂares up because of the dripping grease or oil, spray water generously, directly on the burning wood.

5) If the wood tends to over ﬂare, either pre-soak wood in water, or use a combination of dry and pre-soaked wood as required to balance ignition and ﬂare.

6) The amount of wood needed to complete the meal service will vary greatly depending on the size of the wood pieces and the moisture content.

IMPORTANT SAFETY INFORMATION: At the end of the meal service, if there is unspent wood remaining in the log holders, be sure to empty it into a sealable metal container, douse with water, stir embers, douse again, then cover with an airtight lid.

Helpful Hints:

(a) Do not press the juice out of the meat because

that will cause a dry product.

(b) Allow the meat to sit covered on a heated platter

for 2 to 5 minutes after broiling before cutting. This will allow the juices to “settle” and the product will be more moist.

Maintenance:

(a) Service: Shut off the main gas supply before

attempting any maintenance on the unit. If required, contact your Dealer, the Factory, or a local Service Company to obtain qualiﬁed maintenance and repairs.

(b) Care And Cleaning of Top Grates: The top

grates should be cleaned using a stiff wire brush. If this is done daily, the accumulation of food and fat caught in the grates and work

necessary to keep them clean will be reduced. Periodically, they should be turned over and brushed and then put back. In the event that an extra amount of fat is accumulated on the top, due to use of low heat, we recommend turning up the ﬂame of this section for about an hour, which will burn off much of the fat and residue and the brushing operation will be easier. Under no circumstances should the grates be placed in a dishwasher. Soap, water, or any detergents should never be used on the cast iron grates.

to bring grease into the front channel which in turn drains the grease into the grease collection pan in the lower section of the broiler. The pan in the lower section should be cleaned daily or more often if necessary. The channel should be cleaned periodically with a stiff brush or scraper.

(d) Cleaning Tools: Several models of specially

designed top grate brushes and grease drain scrapers are available from Bakers Pride. Contact Bakers Pride for more information.

holes in the meat. Do not cut the meat as it cooks.

(d) Thick pieces of meat require a longer broiling time

with less ﬂare-up. Reduce ﬂare-up trimming excess fat for a longer broil time without burning.

(e) Keep the unit clean. Food caught between the

grates will not allow hot air to rise around the product. This will result in uneven heating and increase cook time.

XX & CH CHARBROILER OPERATION MANUAL

OPERATING INSTRUCTIONS

Average Production Guide: Estimated Hourly Production

MODEL NUMBER BROILING AREA 3 OZ. BURGERS 12 OZ. STEAKS

CH-4 XX-4 21” x 24” 600 120

CH-6 XX-6 31 1/2” x 24” 900 180

CH-8 XX-8 42” x 24” 1200 240

CH-10 XX-10 52 1/2” x 24” 1500 300

CH-12 63” x 24” 1800 360

CH-14 73 1/2” x 24” 2100 420

CH-16 84” x 24” 2400 480

The table above gives estimated hourly production as a guide only. Actual production may vary depending on required doneness, thickness and weight of product.

TROUBLESHOOTING GUIDE

CAUTION: Take extreme care to assure that, if a valve is opened, a ﬂame is present. If a valve is left open without a ﬂame, turn the valve off and wait at least ﬁve minutes before attempting to (re)light. Service should be performed only by a qualiﬁed gas technician.

Burner Flame Adjustment:

(a) The burner ﬂame should be as blue as possible.

However, there will be traces of orange and/or yellow from particles in the air burning in the ﬂame. Slight yellow tips at the ﬂame ends are acceptable.

(b) If the ﬂame appears yellow, loosen the air-mixer

cap hold down screw “A” (see ﬁgs. 2 and 3). Rotate the air mixer cap counter-clockwise to allow more air into the burner, until the ﬂame turns blue. Tighten the screw.

Pilot Flame Adjustment:

The pilot ﬂame can be adjusted by turning the appropriate adjusting screw using a screwdriver or a 3/16 wrench (see ﬁg. 2), counter-clockwise to increase, clockwise to decrease and close. The pliot ﬂame should be about 1/2 inch long.

Lack Of Heat:

Check to see if the pilot ﬂames are on. If they are on but the burners do not light, or the burner ﬂames look weak, then there is a possibility of a gas pressure loss to the broiler.

(a) Check that the unit’s main valve is fully open.

Normally in the open position, the valve handle will be parallel to the piping. The valve should be located somewhere on the gas line feeding the charbroiler. If the handle is NOT parallel to the piping, the unit is not getting the gas supply required to operate properly. Turn the valve handle parallel to the gas supply line.

(b) If there is a problem with the gas supply, it may be

checked fairly easily. Turn off half of the burners or turn off all other gas appliances and see if the broiler ﬂames increase. If there is an increase in the ﬂame height then there is a problem with the gas supply. A problem with the gas supply requires immediate attention. IMMEDIATELY close all the burner valves (turn to the off position), including the charbroiler’s main valve. Contact a qualiﬁed service agency or the public gas company.

XX & CH CHARBROILER OPERATION MANUAL

TROUBLESHOOTING GUIDE

The following should be checked:

1. The building’s main pressure regulator.

2. The size of the broiler’s gas supply line (if it is a new installation).

3. The broiler’s pressure regulator.

4. The oriﬁce size of each burner.

One Burner Fails to Light:

NOTE: Always make sure that grates, radiants and

burners are cold before handling.

(a) Check to see that the on/off valve to that burner is

on.

(b) Check to see if the pilot ﬂame is lit. Each burner

has its own pilot, which is located on the manifold along the front of the charbroiler (see Fig. 2).

If the pilot is not lit, attempt to light it using a long

taper. If it fails to light, turn off all the burners, allow to cool and then remove the top grate and the radiant over the burner. With a thin wire or pin, check that the hole is clear at the top of the pilot tube. Attempt to relight using a taper.

valves, allow to cool and then remove the top grate and the radiant over the burner, and check that the pilot ﬂame is located over the ﬁrst few holes in the burner. The pilot tube can be bent slightly to reposition the ﬂame.

(d) If the pilot is lit, positioned correctly, and has a

proper ﬂame, close all the burner valves , allow to cool and then remove the top grate and radiant over the burner.

Remove the burner by lifting the rear of the

burner off the support pin, slide it towards the rear of the broiler, enough to clear the burner oriﬁce (ﬁg. 3 or 4).

Using a thin wire or pin, check to see that the

oriﬁce is clear, taking care not to enlarge the hole. Replace the burner, radiant and grate and attempt to light it again.

If the burner will not light, the burner valve could

be defective. Contact your dealer, the factory or a local service company.

For additional information contact: Bakers Pride Oven Co., Inc. (914) 576-0200.

Troubleshooting Chart

PROBLEM PROBABLE CAUSE SOLUTION

Burners & pilots will not turn on Main gas supply to broiler is not turned on. Turn on main gas supply. Burners produce excessive carbon deposits Incorrect gas type. Supply correct type gas.

Incorrect gas supply pressure. Call local gas supplier. Incorrect oriﬁces. Call Bakers Pride authorized service center. Primary air not adjusted properly. Adjust air shutter.

Pilot will not remain lit Pilot ﬂame adjusted incorrectly. Adjust pilot ﬂame.

Draft condition. Remove draft.

Improper ventilation system. Call an HVAC specialist. Excessive ﬂare-up Overload of fatty meat. Add water to grease pan. Broiler doesn’t seem hot enough Oriﬁces may be dirty/clogged. When unit cools, check & clean oriﬁces.

Low gas pressure. Increase gas pressure to 5" W.C. (Nat) or 10”

W.C. (L.P.)

Top grates may be dirty/clogged. When unit cools, check & clean top grates.

Grates &/or radiants &/or burners &/or gas valves warp

If the ventilation is too strong it will suck

heat from the cooking/broiling surface.

Usually improper cleaning methods ie; users

cover grate top w/sheet pans & crank up heat

to burn-off debris

Call an HVAC specialist.

Do not “Burn-Off” top grates. This causes the ﬁrebox area to overheat excessively. *Never Cover top grates.

XX & CH CHARBROILER OPERATION MANUAL

VALVE ASSEMBLY VIEWS

Valve Assembly Views:

Figure 2: Air Mixer Cap And Pilot Burners

(A=Cap Hold-Down Screw)

Figure 3: Side View - CH Series

Figure 3: Side View - XX Series

XX & CH CHARBROILER OPERATION MANUAL

PARTS LISTS AND EXPLODED VIEWS

EXPLODED VIEW – XX-4, 6, 8, 10, 12 Burner / Accessories

Item Part No. Description

1 R1017X Manifold Assy (XX-4) 2 R1018X Manifold Assy (XX-6) 3 R1019X Manifold Assy (XX-8) 4 R1020X Manifold Assy (XX-10) 6 N3068P Pressure Tap Nozzle Assy 7 N5217A Gas Inlet Pipe (XX Series) 8 R3020X Valve, Pilot-Dual

9 R3042X Pilot Tubing, 7 3/8" (XX Series) 10 R3032X Valve, Burner (LML) w.o./Knob 11 S1416X Knob, Gas Valve, On/Off (XX Series) 12 L5019X Burner Assy Complete, Tube 24" (XX) 13 L5013X Burner Only, Tube 24" (XX) 14 H1044X Grease Guard Only (Tube Burner) 15 Q4008X Cotter Pin, 1/8" x 2"

Conversion Kit (LP to NAT)

R3043X Hood Oriﬁce #47, Nat,

(XX-4 uses 4) (XX-6 uses 6) (XX-8 uses 8) (XX-10 uses 10)

M1008X Pressure regulator 3/4”, 5” WC (Qty 1)

Item Part No. Description

16 L5027V Burner Assy Complete, C.I. 24" (XX) O/S 17 L5014V Burner Only, C.I. 24" w/ Mixer Cap (XX) O/S 18 R3022X Air Mixer Cap w/Screw (C.I. Burner only) 19 H1008X Grease Guard Only (C.I. Burner) 20 T1007A Radiant Cast Iron (23") Optional (Shown) 21 T1155T Radiant S/S (23") Standard 22 M1009X Pressure Regulator, 3/4", 10" WC 23 M1008X Pressure Regulator, 3/4", 5" WC 24 R3043X Oriﬁce Hood #47, Nat (XX) 25 R3044X Oriﬁce Hood #55, LP (XX) 26 R3023X Oriﬁce Hood, Blank 27 T5041T Grate Lifter (Cast Iron), 3' x 20" 28 T5104V Twin Head Grate Brush 29 G5221U Grate Lifter (Roll-A-Grate) 30 G1290U Bottom Grate Burner Shield (Glo-Stone Only)

Conversion Kit (NAT to LP)

R3044X Hood Oriﬁce #55, LP,

(XX-4 uses 4) (XX-6 uses 6) (XX-8 uses 8) (XX-10 uses 10)

M1009X Pressure regulator 3/4”, 10” WC (Qty 1)

Note: When ordering, ALWAYS specify Part #, Model #, Serial #, Voltage/Phase and Gas Type.

XX & CH CHARBROILER OPERATION MANUAL

PARTS LISTS AND EXPLODED VIEWS

EXPLODED VIEW – XX-4, 6, 8, 10, 12 Exterior / Grates

Note: When ordering, ALWAYS specify Part #, Model #, Serial #, Voltage/Phase and Gas Type.

XX & CH CHARBROILER OPERATION MANUAL

PARTS LISTS AND EXPLODED VIEWS

Item Part No. Description

1 G1013X Control Panel (XX-4)

G1014X Control Panel (XX-6) G1015X Control Panel (XX-8) G1016X Control Panel (XX-10)

2 G1007X Top Front Trim (XX-4)

G1008X Top Front Trim (XX-6) G1009X Top Front Trim (XX-8) G1010X Top Front Trim (XX-10)

3 G1122K Outer Back (XX-4)

G1123K Outer Back (XX-6) G1124K Outer Back (XX-8) G1125K Outer Back (XX-10)

4 G1051K Front Brace (XX-4)

G1052K Front Brace (XX-6) G1053K Front Brace (XX-8) G1054K Front Brace (XX-10)

5 G1021X 1st/2nd Level Assy (XX-4)

G1022X 1st/2nd Level Assy (XX-6) G1023X 1st/2nd Level Assy (XX-8) G1024X 1st/2nd Level Assy (XX-10)

6 G1070X Work Deck, S/S (XX-4) Optional

G1078X Work Deck, S/S (XX-6) Optional G1079X Work Deck, S/S (XX-8) Optional G1080X Work Deck, S/S (XX-10) Optional

7 G1011X Top Side Trim, SS, Left

G1012X Top Side Trim, SS, Right 8 G1126X Outer Side, Left (XX) 9 G1127K Outer Side, Right (XX)

10 U1044X Name Plate, 8”, Bakers Pride

Item Part No. Description

11 G1081X Splash Guard, S/S (XX-4) Optional

G1082X Splash Guard, S/S (XX-6) Optional G1083X Splash Guard, S/S (XX-8) Optional G1084X Splash Guard, S/S (XX-10) Optional

12 T3033T Grease Pan (XX-4 & 12) 20 3/8", 1 used

T3034T Grease Pan (XX-6 & XX-10) 30 7/8”, 1 used T3035T Grease Pan (XX-8) 19 5/8”, 2 used T3036T Grease Pan (XX-10) 19 1/2”, 1 used

13 S1394Y Leg, 4” Adjustable, Cylindrical 2” Dia. (Each)

S1394X Leg, 4” Adjustable, Cylindrical 2” Dia. (Set/4)

G1495A Leg Adaptor (Not Shown)

(Needed for old style tapered, hex top legs only) 14 T1241U Lift-Off Griddle 10 1/2” 15 T1251T In-Line Griddle 10 1/2" 16 T1020T Griddle Plate 16" 17 T1216A Grate, Top, Flat Cast Iron (4 1/2”)

T1212A Grate, Top, Flat Cast Iron (6”)

18 T1199U Roll-A-Grate (4 1/2")

T1198U Roll-A-Grate (6")

19 T1217U Grate, Meat (4 1/2”)

T1210U Grate, Meat (6”)

20 T1230T Grate, Fish (4 1/2")

T1229T Grate, Fish (6”)

T1166T Grate, Fish (10 1/2”) 21 T1183T Grate, Fajita, Bottom 22 T1185S Grate, Fajita, Top 23

T1243U Long Bottom Grate 31 9/16 (Glo-Stone Option

T1242U Short Bottom Grate 21 1/16 (Glo-Stone Option

24 T1250A Briquettes, Ceramic 9.5 lb Bag (Glo-Stone Option

NOTE: XX-4: (1) T1242U, (2) T1250A

Only)

XX-6: (1) T1243U, (3) T1250A XX-8: (2) T1242U, (4) T1250A XX-10: (1) T1242U, (1) T1243U, (5) T1250A

XX & CH CHARBROILER OPERATION MANUAL

PARTS LISTS AND EXPLODED VIEWS

EXPLODED VIEW – CH-6, 8, 10, 12, 14

Note: When ordering, ALWAYS specify Part #, Model #, Serial #, Voltage/Phase and Gas Type.

XX & CH CHARBROILER OPERATION MANUAL

PARTS LISTS AND EXPLODED VIEWS

Item Part No. Description

1 T1006A Top Grate 5 1/4' Wide 2 2 T1217U Grate, Meat (4 1/2") 3 T1210U Grate, Meat (6") 4 T1216A Grate, Top, Flat Cast Iron (4 1/2") 5 T1212A Grate, Top, Flat Cast Iron (6") 6 6 T1199U Roll-A-Grate (4 1/2") 7 T1198U Roll-A-Grate (6") 8 T1230T Grate, Fish (4 1/2") 9 T1229T Grate, Fish (6")

10 T1166T Grate, Fish (10 1/2") N/S N/S T1228T Grate, Tango (6") N/S N/S T1227T Grate, Tango (9")

11 T1020T Griddle Plate (Optional)

12 T1007A Radiant Deﬂector (Cast Iron)

13 T1155T Radiant Deﬂector (Stainless Steel)

14 L5019X Tube Burner Assy w/Grease Guard

15 L5013X Tube Burner w/Air Mixer Cap

16 L5027V Cast Iron Burner w/Grease Guard O/S

17 L5014V Cast Iron Burner w/Air Mixer Cap O/S

18 R3022X Air Mixer Cap w/Screw (for O/S CI Burner)

19 H1044K Burner Grease Guard

20 H1008K Burner Grease Guard (for O/S CI Burner)

21 Q4008A Cotter Pin

22 R3032X Gas Valve (without knob)

23 S1094X Gas Valve Knob

24 N1006X Curved Valve Extension

25 N1005X 3 5/8” Straight Valve Extension

26 R3025X Oriﬁce Holder (Only)

27 R3028X Oriﬁce Spud #49 Drill (.073”) Nat.

28 R3031X Oriﬁce Spud #56 Drill (.0465”) LP

29 R3026X Oriﬁce Spud - Special Drill Size (Specify)

30 M1008X Pressure Regulator 3/4” Nat 5”WC (CH 6, 8)

31 M1009X Pressure Regulator 3/4” LP 10”WC (CH 6, 8)

32 M1066X Pressure Regulator 1” Nat 5”WC (CH 10, 12, 14)

33 M1067X Pressure Regulator 1” LP 10”WC (CH 10, 12, 14)

34 R3021X Adjustable Pilot Valve (Single)

35 R3020X Adjustable Pilot Valve (Double)

36 R3034X S/S Pilot Tube 6” w/nut & ferrule

37 T3015T Grease Pan (CH-4)

38 T3016T Grease Pan (CH-6)

39 T3018T Grease Pan (CH-8)

Item Part No. Description

40 T3120X Grease Pan, set/2 (CH-10) 41 T3121X Grease Pan, set/2 (CH-12) 42 T3122X Grease Pan, set/3 (CH-14) 43 T3123X Grease Pan, set/3 (CH-16) 44 T3124X Grease Pan, set/3 (CH-18) 45 T3125X Grease Pan, set/4 (CH-20) 46 T3126X Grease Pan, set/4 (CH-22) 47 T3078V S/S Heat Shield w/Handle (CH-4) 48 T3079V S/S Heat Shield w/Handle (CH-6) 49 T3080V S/S Heat Shield w/Handle (CH-8) 50 T3081X S/S Heat Shield w/Handle set/2 (CH-10) 51 T3082X S/S Heat Shield w/Handle set/2 (CH-12) 52 T3083X S/S Heat Shield w/Handle set/3 (CH-14) 53 T3084X S/S Heat Shield w/Handle set/3 (CH-16) 54 T3085X S/S Heat Shield w/Handle set/3 (CH-18) 55 T3086X S/S Heat Shield w/Handle set/4 (CH-20) 56 T3087X S/S Heat Shield w/Handle set/4 (CH-22) 57 S1134X Heat Shield Handle w/Hardware 58 S1022X 4” Caster w/o Lock (each) 59 S1023X 4” Caster w/Lock (each) 60 S1090T Front Leg Left w/caster 12” (each) 61 S1091T Front Leg Cen. & Right w/caster 12” (each) 62 S1089T Rear Leg w/caster 12” (each) 63 S1018T Leg 12” (each) 64 S1115Y Legs w/Casters set/4 (12”) 65 S1116Y Legs w/Casters set/6 (12”) 66 S1017Y 12” Legs set/6 67 S1018Y 12” Legs set/4 68 T3045T Grease Drawer w/Handle Left (All) 69 T3046T Grease Drawer w/Handle Right (CH14-22) 70 S1016X Grease Drawer Handle w/Screws 71 G5221U Grate Lifter (Roll-A-Grate)

72 T5041T Grate Lifter (Cast Iron) 3' x 20" N/S T1190A Richlite CH-6 (Optional) N/S T1189A Richlite CH-8 (Optional) N/S T1174A Richlite CH-10 (Optional) N/S T1122A Richlite CH-12 (Optional) N/S T1123A Richlite CH-14 (Optional) N/S H1530S Splash Sides (Set/2) N/S T1251T Griddle Plate 10 1/2" (In Line) N/S T1252T Griddle Plate 18" (In Line)

Conversion Kit (LP to NAT)

R3028X Oriﬁce Spud #49 Drill (.073”) Nat.

(CH-6 uses 6) (CH-8 uses 8) (CH-10 uses 10)

(CH-12 uses 12) (CH-14 uses 14) M1008X Pressure regulator 3/4”, 5” WC (CH-6, 8) M1066X Pressure regulator 1”, 5” WC (CH-10, 12, 14)

R3031X Oriﬁce Spud #56 Drill (.0465”) LP

(CH-6 uses 6) (CH-8 uses 8) (CH-10 uses 10)

(CH-12 uses 12) (CH-14 uses 14) M1009X Pressure regulator 3/4”, 10” WC (CH-6, 8) M1067X Pressure regulator 1”, 10” WC (CH-10. 12, 14)

Conversion Kit (NAT to LP)

Note: When ordering, ALWAYS specify Part #, Model #, Serial #, Voltage/Phase and Gas Type.

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

BAKERS PRIDE LIMITED WARRANTY

WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser

• The equipment has not been accidentally or intentionally damaged, altered or misused;

• The equipment is properly installed, adjusted, operated and maintained in accordance with National

• The serial number rating plate afﬁxed to the equipment has not been defaced or removed.

WHO IS COVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U.S.A.

COVERAGE PERIOD Cyclone Convection Ovens: BCO Models: One (1) Year limited parts and labor; (1) Year limited door warranty.

GDCO Models: Two (2) Year limited parts and labor; (2) Year limited door warranty.

CO11 Models: Two (2) Year limited parts and labor; (5) Year limited door warranty.

All Other Products: One (1) Year limited parts and labor. Warranty period begins the date of dealer invoice to customer

WARRANTY This warranty covers on-site labor, parts and reasonable travel time and travel expenses of the authorized service

COVERAGE representative up to (100) miles, round trip, and (2) hours travel time. The purchaser, however, shall be responsible for

EXCEPTIONS All removable parts in Bakers Pride

providing that:

and local codes and in accordance with the installation instruction provided with the product;

or ninety (90) days after shipment date from Bakers Pride - whichever comes ﬁrst.

all expenses related to travel, including time, mileage and shipping expenses on smaller counter models that may be carried into a Factory Authorized Service Center, including the following models: PX-14, PX-16, P18, P22S, P24S, PD-4, PDC, WS Series and BK-18.

and Valves, are covered for a period of SIX MONTHS. All Ceramic Baking Decks are covered for a period of THREE MONTHS. The installation of these replacement decks is the responsibility of the purchaser. The extended Cyclone door warranty years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or any other charges.

Charbroilers, including but not limited to: Burners, Grates, Radiants, Stones

EXCLUSIONS

INSTALLATION Leveling and installation of decks as well as proper installation and check out of all new equipment —per appropriate

REPLACEMENT PARTS Bakers Pride genuine Factory OEM parts receive a (90) day materials warranty effective from the date of installation by a

This Warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities on the manufacturer’s part. Bakers Pride shall in no event be liable for any special, indirect or consequential damages, or in any event for damages in excess of the purchase price of the unit. The repair or replacement of proven defective parts shall constitute a fulﬁllment of all obligations under the terms of this warranty.

• Negligence or acts of God,

• Failures caused by erratic voltages or gas supplies,

• Thermostat calibrations after (30) days from equipment installation date,

• Unauthorized repair by anyone other than a Bakers Pride Factory Authorized Service Center,

• Air and Gas adjustments,

• Damage in shipment,

• Light bulbs,

• Alteration, misuse or improper installation,

• Glass doors and door adjustments,

installation and use materials — is the responsibility of the dealer or installer, not the manufacturer.

Bakers Pride Factory Authorized Service Center.

• Thermostats and safety valves with broken capillary tubes,

• Fuses,

• Char-broiler work decks and cutting boards,

• Tightening of conveyor chains,

• Adjustments to burner ﬂames and cleaning of pilot burners,

• Tightening of screws or fasteners.

• Accessories — spatulas, forks, steak turners, grate lifters, oven brushes, scrapers, peels. etc.,

• Freight — other than normal UPS charges,

• Ordinary wear and tear.

Form #U4177A 1/07

Food Service Equipment Group

The Standex Food Service Equipment Group (FSEG) is a manufacturer of innovative commercial food

service equipment offering a wealth of refrigeration and cooking expertise. Products include walk-in

coolers and freezers; hot and cold display cabinets, cases, and storage systems; commercial ovens,

rotisseries, and cooking equipment; and rotary vane pumps.

Ask your sales representative about how the power of all Standex brands can work for you.

www.standex.com/segments/food-service

Be sure to keep up with new product announcements

and events on social media!

Bakers Pride CH-6 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual