OPERATION MANUAL
DANTE SERIES GAS CHARBROILERS
SERIES: XX & CH
BUILT BY CRAFTSMEN. TESTED BY TIME®.
XX & CH CHARBROILER OPERATION MANUAL
CHARBROILER OPERATION MANUAL
Models:
Dante XX & CH
Bakers Pride Oven Company, LLC is a wholly owned subsidiary of Standex International Corporation.
All gas operated Bakers Pride® charbroilers are intended for use with the type of gas specified on the rating plate and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition).
WARNING
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WARNING
After the gas supply has been connected to your unit, it is extremely important to check piping for possible leaks. To do this, use soap and water solution or solutions which are expressly made for this purpose. DO NOT USE matches, candles, flames, or other sources of ignition since these methods are extremely dangerous.
Post in a prominent location instructions to be followed in the event you smell gas. Obtain these instructions from your local gas supplier.
WARNING
California Residents Only
WARNING: This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
WARNING
Instructions must be posted in a prominent location. All safety precautions must be taken in the event the user smells gas. Safety information can be obtained from your local gas supplier.
Please retain this manual for future references.
This equipment is design engineered for commercial use only.
This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.
BAKERS PRIDE OVEN COMPANY, LLC.
1307 N. Watters Rd., Suite 180
Allen, TX 75013
Phone: 800.527.2100 | Fax: 914.576.0605 | www.bakerspride.com
P/N U6023A 9/18
XX & CH CHARBROILER OPERATION MANUAL
TABLE OF CONTENTS
GENERAL DESCRIPTION |
2 |
INSTALLATION |
2 |
CLEARANCES |
2 |
GAS CONNECTION |
2 |
BURNERS |
2 |
RADIANTS |
3 |
TOP GRATES |
3 |
LIGHTING |
3 |
GRIDDLE PLATES |
3 |
ADDITIONAL INSTALLATION REQUIREMENTS |
4 |
INSTALLATION WITH CASTERS |
4 |
OPTIONAL SMOKER BASE |
4 |
OPERATING INSTRUCTIONS |
5 |
LIGHTING PROCEDURE |
5 |
BROILING PROCEDURE |
5 |
SEASONING |
5 |
STEAKS AND CHOPS |
5 |
HAMBURGERS |
5 |
THICKNESS |
5 |
COOKING TOOLS |
5 |
OPERATIONAL GUIDELINES FOR CHARBROILER |
5 |
NATURAL SMOKE ESSENCE |
5 |
HELPFUL HINTS |
6 |
MAINTENANCE |
6 |
SERVICE |
6 |
CARE AND CLEANING OF TOP GRATES |
6 |
GREASE COLLECTION |
6 |
CLEANING TOOLS |
6 |
AVERAGE PRODUCTION GUIDE |
7 |
TROUBLESHOOTING GUIDE |
7 |
BURNER FLAME ADJUSTMENT |
7 |
PILOT FLAME ADJUSTMENT |
7 |
LACK OF HEAT |
7 |
ONE BURNER FAILS TO LIGHT |
8 |
TROUBLESHOOTING CHART |
8 |
VALVE ASSEMBLY VIEWS |
9 |
PARTS LISTS & EXPLODED VIEWS |
10 |
MODELS: XX-4, -6, -8, -10 & 12 |
|
PARTS LISTS & EXPLODED VIEWS |
10 |
MODELS: CH-6, -8, -10, -12 & 14 |
|
PARTS LIST & EXPLODED VIEW |
13 |
WARRANTY |
15 |
SAFETY PRECAUTIONS
DANGER
This symbol warns of imminent hazard which will result in serious injury or death.
WARNING
This symbol refers to a potential hazard or unsafe practice, which could result in serious injury or death.
CAUTION
This symbol refers to a potential hazard or unsafe practice, which may result in or moderate injury or product or property damage.
NOTICE
This symbol refers to information that needs special attention or must be fully understood even though not dangerous.
1
XX & CH CHARBROILER OPERATION MANUAL
INSTALLATION INSTRUCTIONS
General:
The instructions in this manual apply to all XX series and CH series Broilers.
The XX series may include the following options:
Ceramic briquettes designated by a GS Suffix on the model number.
Installation:
(a)In USA, INSTALLATION of this broiler must conform with the latest edition of the National Fuel Gas Code, ANSI Z223.1 and/or local codes.
(b)In CANADA, INSTALLATION must conform with the latest edition of the National Gas Installation Code, CAN/CGA-B149.1 or the Propane Installation Code, CAN/CGA-B149.2, as applicable and/or local codes.
(c)In MASSACHUSETTS, All gas products must be installed by a “Massachusetts” licensed plumber or gas fitter. Ventilation hoods must be installed in accordance with NFPA-96, current edition, with interlocks as described in that standard.
Acceptable Clearances:
Due to intense heat generated by radiation, these broilers should be installed in non-combustible locations only including above the grate level.
Minimum Clearance From Non-Combustible
Construction.
Series |
Right |
Left |
Back |
XX |
0” |
0” |
0” |
CH |
0” |
0” |
0” |
Gas Connection:
The gas pressure regulator supplied must be installed at the gas inlet of each broiler. Each regulator is adjusted to yield a manifold pressure of 5 in. water column for natural gas or 10 in. water column for propane gas. No pressure regulator is required for propane gas in Canada.
Recommended minimum gas supply lines are listed below
All XX Models |
CH-4 thru CH-8 |
CH-10 thru CH-16 |
3/4” |
1” |
1 1/2” |
For units using propane gas, supply lines less than 1/2” inside diameter should not be used, even for a small unit.
On the XX and CH series, the gas connection is located on the right rear of the unit.
CAUTION
Be sure to cap whichever side is not connected.
NOTICE
A shut-off valve in a readily accessible location must be mounted on the gas supply line before the unit.
When making gas pipe connections, pipe joint compound resistant to the action of liquefied petroleum gases should be used.
The broiler and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPa).
The broiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.45 kPa).
Burners:
Check to see that AIR MIXER CAPS on the front of all burners are tightened and adjusted, allowing half the opening to show. Install the burners and deflector shields first following the steps below.
(a)Install all burners with deflector shield assemblies attached.
(B)Place the front of the burner into the valve assembly by fitting the center hole of the mixer cap over the brass orifice.
(c)Drop the rear end of the burner over the burner support pin on the back of the unit.
2
XX & CH CHARBROILER OPERATION MANUAL
INSTALLATION INSTRUCTIONS
Radiants:
Mount the “V” shaped radiants over the burners with each end mounted on special supports on the front and rear of the chamber. A radiant should be mounted over each burner assembly.
GS Ceramic Briquettes Option:
The radiants supplied for the GS option are flattened to allow for the installation of an expanded metal grate. The grate is installed directly on top of the flattened radiant burner shield. Ceramic briquettes are installed on the grate as shown:
Figure 1: Typical Ceramic Briquette Installation
Top Grates:
Place a grate over each of the radiants. For normal operation, the pointed side of the grate is facing up. For use with foods that require extra support, the flat side may be used.
On XX Models, grates can be placed on three levels; two positions are built into the rear of the unit; the third position requires a special adapter. On CH models, three positions are already built into the rear of the unit.
Lighting:
Each burner on the base charbroiler has a standing pilot burner that must be lit before the burners can be lit. To light the pilot burners:
(a)Turn all broiler valves to the off position.
(b)Remove each top grate and radiant.
(c)Open main gas SHUT-OFF valve (supplied by customer).
(d)Allow air to bleed from the gas line through the pilot burners.
(e)Light the pilot burners using a lit taper.
(f)Turn the burner control valves “ON” to light the burners.
(g)If any burner fails to light, turn the burner valves to “OFF”, wait five minutes and repeat the above procedure.
(h)After all burners have been ignited properly, turn each burner valve “OFF” and allow the unit to cool. NOTE: Make sure that the pilot burners stay lit.
(i)Replace radiants and top grates.
(j)Each burner may now be adjusted to the desired flame size by turning the individual burner valve handle.
(k)To shut down the unit, turn all valves “OFF”
Wait five minutes before attempting to re-light.
NOTICE
The pilot burners will stay lit until the gas supply to the unit is turned “OFF”.
Griddle Plate:
Griddle plates should not cover more than 50% of the BROILING area. Each Griddle Plate fits on top of two grates (one 4 1/2” and one 6”). It is not necessary to remove the top grates and radiants before installing the griddle plate.
3
XX & CH CHARBROILER OPERATION MANUAL
INSTALLATION INSTRUCTIONS
Additional Installation Instructions
(a)Keep the area around the broiler free and clear of combustible materials.
(b)The provision of an adequate air supply to your broiler is essential. Provide for sufficient outside air to enter the broiling area and assure that this airflow is not obstructed.
(c)Air enters the burner area from the front and bottom of your broiler. Assure that these areas are kept open and unobstructed.
(d)Servicing is accomplished through the front and top of the broiler. Assure that these areas are kept unobstructed for proper servicing and operation.
Installation With Casters
(a)Install the casters with the wheel brakes on the front of the appliance.
(b)Installation should be made with a connector that complies with the latest edition of the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 in the USA (CAN/CGA-6.16 in Canada), and a quick disconnect device that complies with the latest edition of the Standard for Quick Disconnect Devices for use with gas fuel, ANSI Z21.41 in USA (CAN 1-6.7 in Canada) and adequate means must be provided to limit the movement of the appliance without depending upon the connector and any quick disconnect device or its associated piping to limit the appliance movement.
(c)The restraint should be attached to the legs on which the casters are mounted.
(d)If disconnection of the restraint is necessary, the restraint should be reconnected after the appliance has been returned to its originally installed position.
Optional Smoker Base
Installation
(a)Remove the grease pans from their rails completely and set aside.
(b)Unscrew to remove the legs from the broiler. Discard.
(c)Set the broiler into the base unit. The frame will fit into the lip around the top of each side and the back.
(d)Install the #10 self-threading sheet metal screws around the base into the broiler frame to hold
in place. Each screw requires a 5/32 hole to be drilled into the broiler frame.
(e)Get the grease pan(s) previously set aside. Insert a log holder into each pan. Slide the pan into the bottom of the base.
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