Bakers Pride CBBQ-30S User Manual

INSTALLATION

AND

OPERATING INSTRUCTIONS

Outdoor

Char Broilers

INTENDED FOR OTHER

THAN HOUSEHOLD USE

Models: CBBQ-30S & CBBQ-60S

CHAR BROILER MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids in the

vicinity of this or any other appliance.

!

NOTICE: This installation must conform to the National Fuel Gas Code,

!

ANSI Z223.1 (Latest Edition).

WARNING: Improper installation, adjustment, alteration, service or Maintenance can cause

property damage, injury or death. Read the Installation, Operating and Maintenance Instructions

!

thoroughly before installing or servicing this equipment.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

!

!

!

This equipment has been engineered to provide you with year round dependable service when used
according to the instructions in this manual and standard commercial kitchen practices.

[phone] Phone [phone] US & Canada
[phone] Fax www.bakerspride.com Web Address

ANSI/NSF4

P/N U6061A 1/08

BAKERS PRIDE OVEN CO., INC.

30 Pine Street

New Rochelle, NY 10801

1

CONTENTS

SECTION ITEM PAGE

1. INSTALLATION INSTRUCTIONS

A Safety Precautions 2
B Unpacking Instructions 3
C Assembly 3
D Connecting The Gas Lines To The Propane Tanks 4
E Installing Side Tank Mounting Brackets 4
F Installing Optional Tank Caddies 5
G Leak Testing 5

2. LIGHTING INSTRUCTIONS

A Lighting Instructions 5
B Shutdown Instructions 6

3. MAINTENANCE INSTRUCTIONS

A Cleaning Instructions 6
B Burner/Orifice Inspection 6

C Troubleshooting Chart 7

4. ACCESSORIES

A Instructions for Installing Char Broiler Accessories 8

5. PARTS LISTS & EXPLODED VIEWS 9

6. WARRANTY 12

GAS SPECIFICATIONS

Propane Gas Natural Gas

Model Number

BTU/HR @ 10” W.C. BTU/HR @ 3.5” W.C.

CBBQ-60S 160,000 160,000

CBBQ-30S 80,000 80,000

MODEL DEFINITIONS

Model Number Width

CBBQ-30 S Overall Width = 32”
CBBQ-60 S Overall Width = 62 1/2”

1. INSTALLATION INSTRUCTIONS

A. SAFETY PRECAUTIONS

FOR YOUR SAFETY, THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE FOLLOWED AND ENFORCED.

IF YOU SMELL GAS:

· SHUT OFF GAS SUPPLY TO APPLIANCE
EXTINGUISH OPEN FLAMES

· IMMEDIATELY CALL YOUR GAS SUPPLIER

2

Instructions must be posted in a prominent location. All safety precautions must be taken in the event the user smells
gas. Safety information can be obtained from your local gas supplier.

1. This unit should be only operated outdoors.

2. LIGHTING: Follow the instructions on page 5 and from the label attached to right side of the broiler.

3. Do not place or use unapproved accessories or items on the broiling area or on any part of this unit.

4. Do not place combustibles or non-combustible materials in the proximity of the broiler as this could cause fires
or obstruct airflow to the main burners.

5. This unit may be operated with 0" minimum clearance to non-combustible construction in areas that are non-
combustible locations. For combustible construction installations: Minimum 12” each side, 24” back.

6. This installation must conform to local codes, or in absence of local codes to the National Fuel Gas Code ANSI
Z223.1, latest edition. In Canada it must conform to current National Standard CAN/CGA B 149. 1 & 2. -
natural gas/propane installation code.

7. Use only the legs and casters provided with the unit. Always lock the caster brakes to prevent movement while
the appliance is in use.

8. Broiler must be disconnected from gas supply during any pressure testing of pipelines in excess of ½ psig
(3.45 kPa), and isolated (by turning off gas shut-off valve) during any testing less than ½ psig.

9. Inspect the flexible gas hose(s) prior to each use. If excessive abrasion or wear occurs, or if the hose is
cracked or damaged it must be replaced.

10. LP cylinders used with the broiler must conform to the specifications of the US Department of Transportation
(DOT), or in Canada to the Canadian Transport Commission. The construction must include a collar to protect
the service valve from physical damage; they must have a safety relief device that communicates directly with
the vapor space of the cylinder and a system to withdraw vapor in the vertical position. The cylinder must have
proper marking, shutoff valve and a Type I (QCC1) service outlet connection.

11. Any attempt to fit the regulator(s) with anything other than the mating Type I (QCC1) connector will negate the
important safety features designed into the Type I system. Fitting a standard #510 POL connector will not
provide the flow control or temperature shutoff safety features build into the complete Type I system.

12. Propane cylinders must be stored outdoors in a well-ventilated area out of the reach of children.

13. The handling, filling, use, storage and transportation of all sizes of LP gas cylinders must be in accordance
with NFPA 58, Storage and Handling of LP Gases, or CAN/CGA B149.2, Propane Gas Installation Code.

14. Surfaces of unit will become hot during normal operation and can cause burns and/or serious unjury. Do not
touch a hot unit without protective clothing. Allow the unit to cool before cleaning or disassembling.

15. High winds may adversely affect burner performance.

16. The minimum ambient temperature for proper operation of this appliance is 50°F (10° C).

17. Retain this manual for future reference.

B. UNPACKING INSTRUCTIONS:

Carefully unpack the broiler and inspect immediately for shipping damages. Your outdoor boiler was shipped

in a carton designed to give maximum protection in normal handling. It was thoroughly inspected before leaving the
factory and the carrier accepted and signed for it. File any claims for shipping damage or irregularities with the carrier.

C. ASSEMBLY: (Refer to Figure “A”)

These unassembled parts should be included in your char broiler package:
1 Grate (s) 3 Frame assembly 5 Water Pan (s) 7 Leg & Caster Assemblies
2 Radiants 4 Carryover tube cover (s) 6 Base

Figure “A”

1

2

4

5

7

3

6

3

1. Remove shipping bands from carton.

2. Remove top of carton.

3. Remove grates from the unit and set them aside.

4. Remove and unwrap any small parts packages that are located underneath the grates. If stainless steel parts
are coated with PVC film, remove it prior to installation.

5. Lift frame assembly from carton and set aside.

6. Lift base from carton and place it upside down on ground.

7. Install legs & caster assemblies and flip the stand over into the upright position.

8. Mount side tank brackets to the unit (see Page 5, Figures A-1 & A-2).

9. Place the broiler on the stand.

10. Place the carryover tubes cover(s) on their brackets to cover the tubes.

11. Place the radiants on their front and rear support pins over each burner.

12. Place grates into frame assembly.

D. CONNECTING THE GAS LINES TO THE PROPANE TANKS

! New propane tanks are shipped empty with no pressure and must be purged of air and filled with propane per

NPGA (National Propane Gas Association) recommendations prior to initial use.

! Tank brackets must be mounted to the chair broiler stand (refer to paragraph “E” below).
! Tanks must be mounted securely to the mounting brackets (refer to paragraph “E” below).
! Install the green plastic connector onto the external thread on the tank valve. Turn it clockwise and hand

tighten. The plastic nut is designed for easy grip and allows user friendly, wrench-less connection. It is
thermally sensitive and will shut off the flow of gas if subjected to temperatures between 240°F and 300°F.
Type I (Q.C.C. 1) connection system will not allow gas to flow until a positive seal has been made (See Figure
“A-3”).

Make sure the vent on the regulator is facing down (toward the ground) so that water and other liquids do not
get into the regulator.

IMPORTANT NOTE:

All 20 lb LP cylinders are provided with the new Type I ACME valve with an OPD (overfill protection device)
installed. The 40 lb LP cylinders have a Type I ACME service valve with a one-way valve that only allows
propane to flow out of the valve. The 40 lb cylinder cannot be filled through this Type I ACME service valve as
the 20 lb cylinders are. The 40 lb cylinders have a 1-3/4" ACME male fill connection with a built in OPD to
protect the cylinder from being overfilled. Be sure that your local propane supplier has the correct adapter to
fill through a 1-3/4" ACME male filling connector.

20 lb cylinders must be used in the vertical (upright) position and 40 lb cylinders must be used in the
horizontal (laying down) position.

E. INSTALLING SIDE TANK MOUNTING BRACKETS

Figure “A-1”

1/4-20 Thumb Screws

Clamp

Figure “A-2”

Tank Brace

Mounting Bracket

Mounting Bracket

4

20# Cylinder