Bakers Pride C011-E Installation Manual

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BAKERSBAKERS

PRIDEPRIDE

INSTALLATION AND OPERATING INSTRUCTIONS

Cyclone SERIES

ELECTRIC CONVECTION OVENS

Models: CO11-E and COC-E

INTENDED FOR OTHER THAN HOUSEHOLD USE

RETAIN THIS MANUAL FOR FUTURE REFERENCE

OVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES

FOR YOUR SAFETY

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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause

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This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.

+1 (800) 431-2745 US & Canada +1 (914) 576-0200 Phone sales@bakerspride.com E-Mail +1 (914) 576-0605 Fax www.bakerspride.com Web Address

property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.

Initial heating of oven may generate smoke or fumes and must be done in a wellventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.

Form #U4158A 9/07

BAKERS PRIDE OVEN CO., INC.

30 Pine Street

New Rochelle, NY 10801

INDEX

INSTALLATION INSTRUCTIONS

SECTION ITEM PAGE

1 Receiving 2 2 Location & Minimum Clearances 2 3A Set-Up & Mounting for COC-E1 3 3B Set-up & Mounting for CO11-E 3 4 Electrical Connections 4 5 Initial Start Up 5 6 System Check & Rotary Controls 5 7 Steam Injection (Optional) 6

OPERATING INSTRUCTIONS

SECTION ITEM PAGE

1 General Instructions 6 2 System Operation Sequence 6

1. Cook Only (Rotary Control) 6

2. Timed Cooking (Rotary Control) 6

3. Cook & Hold (Rotary Control) 6

4. Steam Injection [Optional] (Rotary Control) 7

5. Oven Cool Down (Rotary Control) 7 3 Cleaning 8 4 Servicing 9 5 Wiring Diagrams 10

a. COC-E & CO11-E, 208 or 220-240V w/Invensys Temperature Controller 10 b. COC-E & CO11-E, 230-400V CE w/Invensys Temperature Controller 11 c. COC-E & CO11-E, 208 or 220-240V w/FAST Temperature Controller (G-6) 12 d. COC-E & CO11-E, 230-400V CE w/FAST Temperature Controller (E-6) 13

6 Parts Lists w/Exploded Views 14

a. CO11-E 14 b. COC-E 17

7 Warranty 20

INSTALLATION INSTRUCTIONS

1. RECEIVING

Read the notice on the outside carton regarding damage in transit. “CONCEALED DAMAGE”, damage discovered after opening the crate(s), must be reported immediately to the carrier. The carrier will perform an inspection of the damage and furnish forms for the consignee's claim against the carrier. Retain all packing material - including outer carton until the inspection has been completed. When the oven arrives, it should consist of: A crate (or carton) containing your new oven, and a carton containing four 30” legs with mounting hardware (for CO11-E1 oven only). A set of four 6” legs (for CO11-E2 stacked installations) and legs for COC-E are packed inside the oven.

2. LOCATION & MINIMUM CLEARANCES

a. Provision of adequate air supply to the oven for ventilation is essential. Minimum clearances must

be maintained at all times.

MINIMUM CLEARANCES

COC-E1 CO11-E1

Inches mm Inches mm

Right 1 25 1 25

Left 1 25 2 50

Rear 1 25 1 25

Suitable for installation on combustible floors when installed on factory supplied legs or casters.

3A.SET-UP / MOUNTING FOR COC-E1

Counter-top installation must conform to one of the following methods:

1. COC-E1: Direct Placement On Counter

a. Make sure the counter is level. b. Clean the area where unit is to be installed. c. Place the unit in position on the counter and mark the outline of the unit. d. Remove the unit and apply 1 ¼” bead of sealer (Dow Corning RTV 732 Multipurpose

Sealant or its equivalent) directly onto the counter following the traced outline (see Sketch “A”). e. Place the unit in position, over the sealer, on the counter. f. With the unit in place, apply an additional heavy bead of sealer along all edges (see

Sketch“B”). G. Wipe clean any excess sealer.

SKETCH “A” - TOP VIEW

SKETCH “B” - FRONT VIEW

BAKERS PRIDE

Traced Outline

1 1/4” Bead of sealer applied

Bead of sealer

along oven edges

onto counter

2. COC-E1: Installation / Mounting 6” Legs (optional)

a. The adjustable legs are not shipped mounted to unit. The legs are packed inside the unit

with the wire shelves. b. After unpacking the unit, remove legs and any other material from inside the oven. c. Place the unit on a counter or other flat, stable surface. d. With sufficient help, tilt the unit back far enough to mount the two front legs. e. Tighten the upper part of the leg with an adjustable wrench. f. After installing the front legs, lift the rear of the unit more than 6” off the surface and block in

position using wood or some other solid material. g. Mount the two rear legs and tighten them in the same fashion. h. Using proper equipment, move the unit to its final location. i. To ensure proper operation, the unit must be level. Each leg can be adjusted separately to

achieve proper leveling. j. Install the shelf supports and the wire shelves.

3B SET-UP / MOUNTING FOR CO11-E

Note: Units must be leveled after leg installation. Each leg is individually adjustable.

1. CO11-E1: Installation / Mounting 30” Legs

a. After unpacking the unit, remove legs and any other material from inside the oven. b. Tilt the oven onto its left side and attach the two right legs using three ½” bolts and washers for

each leg. Tighten firmly. c. Use proper lifting equipment to raise the unit, and while suspended attach the two left legs in the

same manner.

2. CO11-2E: Installation / Mounting 6” Legs

a. After unpacking the unit, remove legs and any other material from inside the oven. b. Tilt the bottom oven onto its left side and attach the two mounting plates to the right underside

using ½” bolts and washers and tighten firmly. Screw the 6” legs into the center holes. c. Use proper lifting equipment to raise the unit, and while suspended attach the two left mounting

plates and legs in the same manner.

d. Use the lifting equipment to raise the top oven to the proper height, and slide it on top of the

bottom oven. Line up the sides and front and use the supplied stacking brackets, screws and

lock washers to fasten the two ovens in the back.

3. CO11-E1: Assembly Of An Open Rack Stand (see Sketch “D”) a. Slightly loosen the (12) 30” leg bolts. b. Remove (4) inner bolts, (1) from each of the four legs, place the top right angle underneath as

shown, and tighten these (4) bolts. c. Insert Open Rack Shelf and tighten into place with (8) 3/8”-16 screws, washers and nuts. d. Position Rack Supports and tighten in place using (4) 5/16”-18 hex nuts and flat washers.

4. COC-E / CO11-E1: Installation Of Casters (Optional)

a. (4) Casters (2) with wheel brakes and the mounting hardware is packed and included in the

shipment if ordered. b. Install casters with wheel brakes on the front of the unit. Note: See page 9, sketch D. c. Install rear legs with casters on the back of the unit with the restraining plate affixed firmly

between the right rear leg & the bottom of the appliance as shown on page 9. d. Provide a suitable restraining chain or cable to securely tether the appliance to the building

structure. The restraining chain or cable should be of such length, that it will stop movement of

the appliance before there is any strain on the power supply cable.

4. ELECTRICAL CONNECTIONS

1. General Instructions

a. A licensed electrician must make electrical connections. b. When installed, unit must be electrically grounded in accordance with the local codes and/or the

latest edition of the National Electrical Code ANSI/NFPA No. 70 in USA or Canadian Electrical

Code, CSA Standard C22.1, Part 1 in Canada. c. Make sure electrical supply corresponds with that specified on the rating plate. d. For single phase 2-wire or three phase 3-wire supplies, the controlling branch circuit is

designed to operate at 208-240 volts AC and is pre-wired at the factory between L1 and L2 of

the field wiring terminal block (in North America). e. For three phase 4-wire 230/400 Volts AC 50hz supplies, the controlling branch circuit is

designed to operate at 230 volts AC and is pre-wired at the factory between L2 and N of the field

wiring terminal block. f. Only use copper conductors rated at 90°C. g. All pole disconnect must be provided by the installer. h. FOR CE UNITS: The appliance must be connected by an earthing cable to all other units in the

complete installation and thence to an independent earth connection in compliance with EN

60335-1 and/or local codes. If flexible line cordage is used to connect the equipment, it should

be a minimum of H07RN-F type conforming to EN60335-1, EN60335-2-42 and/or local codes.

COC-E Power and Current per Deck CO11-E Power and Current per Deck

KW L1 (amp) L3 (amp) L2 (amp) N (amp) KW L1 (amp) L3 (amp) L2 (amp) N (amp)

Power Supply

Volts (Phase)

9.5 45.7 45.7 208 (1) 10.5 50.5 50.5

9.5 27.0 25.0 27.0 208 (3) 10.5 30.0 27.8 30.0

8.7 - 10.3

39.5 - 43.0 39.5 - 43.0 220-240 (1) 9.6 - 11.4 43.7 - 47.6 43.7 - 47.6

23.4 - 25.5 21.6 - 23.6 23.4 - 25.5 220-240 (3) 9.6 - 11.4 25.8 - 28.2 24.0 - 26.2 25.8 - 28.2

9.5 41.3 41.3 400-Y (1) 10.5 45.7 45.7

9.5

13.0

15.2 13.0 2.2 400-Y (3) 10.5 14.5 16.7 14.5 2.2

NOTE: EACH OVEN REQUIRES A SEPARATE CONNECTION !

208V and 220-240V (60hz)

Motor / Blower

400-Y (50hz)

High = 1725 RPM

2. Field Connections

a. Remove access panel from the right side of the oven. b. Feed power cable (supplied by the customer) through the access hole in the rear of

the oven and pull the cable to the front of the oven under the access panel where it

may be attached to the cable support bracket.

c. Following the appropriate wiring diagram conforming to the rating plate, connect the

power supply leads to the field wiring terminal block. The ground wire should be

connected to the grounding lug attached to the cable support bracket.

d. Make sure all connections are tight, and replace the access cover.

5. INITIAL START-UP

After installation, your oven will need approximately 1 hour to burn off. The following steps must be completed before your new oven is ready for use:

a. Place the oven in a well ventilated area as the following procedure may produce smoke and

fumes.

b. Open the door(s) and remove any instructions or samples shipped with the unit. Make sure

the oven cavity is empty and the wire shelves are properly installed. c. Close the oven door(s) and set the temperature knob to 300°F (150°C) for ½ hour. d. After ½ hour, increase the temperature to 500°F (260°C) for at least ½ hour more. This

procedure will dry out the insulation and will help to insure best baking results.

Low = 1140 RPM

Speeds

High = 1425 RPM

Low = 950 RPM

CAUTION: Overexposure to smoke or fumes may cause nausea and dizziness.

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6. SYSTEM CHECK: ROTARY CONTROL

Be sure the oven is placed in a well ventilated area.

a. Open the oven door(s). b. Turn selector switch to high. The green indicator light near the selector switch and oven light(s)

will illuminate. c. Close the door(s). Oven light(s) will go off and fan will run. Make sure fan is rotating clockwise

looking from front. d. Press oven light switch. Oven light(s) will go on and go off as the switch is released. e. Turn the thermostat knob. The amber indicator light near the thermostat will illuminate and the

elements will come on. f. Turn the timer knob and set a time of 2 minutes. At the end of 2 minutes, you will hear the buzzer.

Turn the timer knob to “0”. g. Open the oven door(s). Oven light(s) will go on, and elements and fan will go off. h. With the door(s) open turn the selector switch to “Cool Down” position. The fan will run to cool

down the oven. i. Turn selector switch to “0” position. j. Close the oven door(s).

IMPORTANT: The oven will begin to heat as soon as the door(s) is/are closed, if the oven temperature is lower than the temperature set and the selector switch is in the “High” or “Low” cook position.

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The thermostat indicator light will turn on and stay on while the oven is heating up, and will turn off when the set temperature has been reached.

The door(s) interlock switch will deactivate the motor and heating elements and turn on the light when the door(s) is/are opened.

7. STEAM INJECTION OPTION

The solenoid valve for steam injection is mounted behind the service panel on the right hand side of the unit on COC-E and on the back of the unit on CO11-E. It is pre-wired at the factory. The electronic timer is pre-set at the factory.

A ¼” copper tubing with a compression fitting for water connection is provided on the solenoid valve. Be sure to check for leaks after installation.

OPERATING INSTRUCTIONS

1. GENERAL INSTRUCTIONS

a. This equipment has an electronic temperature control. b. Due to increased efficiency of this oven, the temperature required for standard recipes may be

reduced by 50°F (30°C).

c. Always load each shelf evenly and space pans away from each other and the back and

sides of oven to allow for maximum airflow around the product.

d. Large tempered glass window(s) and interior light(s) allow for a close check of the product

making it unnecessary to open the door(s) too frequently.

e. Products cook faster in a convection oven as compared to a conventional oven, therefore,

depending upon the product and type of pans used, time saving may range anywhere from 20% to 50%.

2. SYSTEM OPERATING SEQUENCE

1. Cook Only Rotary Control

a. Close the oven door(s). b. Turn selector switch to “High” or “Low” position. The green indicator light near the selector

2. Timed Cooking Rotary Control

a. Close the oven door(s). b. Turn selector switch to “High” or “Low” position. The green indicator light near the selector

switch will be illuminated. c. Turn the thermostat knob to the desired cooking temperature. d. Upon reaching the set temperature, the amber indicator light near the thermostat will turn off. e. Load the oven with the product to be cooked. f. Turn the timer knob to the desired bake time and timer will begin counting down. g. When the timer reaches zero, a buzzer will sound. h. Turn the timer knob to “0” position.

NOTE: The timer does not control the oven. It is only a reminder that the set

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time has elapsed.

3. Cook & Hold Rotary Control

a. Close the oven door(s). b. Turn selector switch to “High” or “Low” position. The green indicator light near the selector

switch will be illuminated. c. Turn the thermostat knob to the desired cooking temperature. d. Upon reaching the set temperature, the amber indicator light near the thermostat will turn off.

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