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French Bread Moulder
BMFBM001
Operations Manual
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CONTENTS
1. PREFACE .......................................................................................... P2
2. INTRODUCTION OF THE MACHINE ........................................ P2
3. THE SPECIFICATION OF THE MACHINE AND
THE NAMES OF THE PARTS ....................................................... P2
4. METHODS OF THE TRANSPORTATION AND
PEDESTAL INSTALLATION....................................................... P4
5. INSTALLATION AND CAUTIONS ............................................ P5
6. OPERATING INSTRUCTION AND SAFETY CAUTIONS P6
7. CLEANING AND MAINTENANCE .................................................. P7
8. ADJUSTMENT AND REPAIR ............................................................ P8
9. ELECTRIC CIRCUIT DIAGRAM ........................................................ P ll
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1. PREFACE
Weight of dough
50g~1250g
Power
0.75kw
Dimension of machine (w*d*h)
98cm*85*cm* 150cm
Dimension of carton(w*d*h)
124cm*93cm* 104cm
Net weight / gross weight
210kgs/250kgs
1
Movable caisson
(moulding board)
8
Moulding control
2
Roller control
9
Right panel
3
Left panel
10
Dough entry
4
Power "on"
11
Front panel
5
Power "off"
12
Output plate
6
Pedestal
13
Moulding belt
7
Canvas
14
Overload cut-out switch
French Dough Moulder/ Roller is the best helper for you to roll and mould
Dough pieces. It can be your most efficient working partner for making bread and earning
money if you refer to this instruction manual for usage and maintenance.
2. INTRODUCTION OF THE MACHINE
French Dough Moulder/ Roller has the function to roll, press and mould
dough to be the products you need in diameter and length. The maximum production is about
1200pcs/hour and the ideal moulding of dough is from 50 to 1250 grams.
The moulder is designed to meet the professional use of modern bakeries; it has the function
of pressing, rolling, and moulding the dough of loaves; it applies to dough moulding of toast,
baguettes, croissants, and other kinds of bread.
For best quality, the entry of dough is made by a set of 3 rollers to press dough easily and
another set of 2 moulding belts turns in different directions to press, roll, and mould the
dough to meet the diameter and length you need. We also can add the adjustable moul ding
belts, outside the entry to control the speed of output of the dough.
3. THE SPECIFICATION OF THE MACHINE AND THE NAMES OF THE FARTS
SPECIFICATION OF THE MACHINE:
MECHANICAL DESCRIPTION:
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4. METHOD OF TRANSPORTATION AND PEDESTAL INSTALLATION
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A) Use one-ton lifter to move the machine to proper place for unpacking the base board.
B) Remove the wheeled pedestal, 2 feet, and main frame. Then use no. 17 wrench to fix the
screw. (See the picture.)
C) lift up the nylon belt to fix the moulder from the bottom with a lifter and set the moulder down
on the pedestals. Then use no. 17 wrench to fix 10mm screw. (See the picture.)
5. INSTALLATION AND CAUTIONS
INSTALLATION:
A) Location: find a flat and plain large space for the moulder according to the production procedure.
B) Fixing: settle the moulder on the proper place and the wheels of the pedestals must be fix with stability.
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C) Power: have a professional engineer make the power connected to meet the specification and capacity.
D) Running: turn on the overload cut-out switch, at the right hand side behind the moulder, and then push
the power "ON" in the front of the moulder to start the machine.
E) Check up the moulding belt in the front moulding board of the moulder and see if it goes in the
right direction as the arrow turns up. If any errors happen, try to change the electric charges of
the wire.
CAUTION:
A) Check up the appearance of the moulder and all parts after unpacking and see if it's all right.
B) Have a professional engineer make installation and test-run according to the instruction manual.
C) 40cm space has to be reserved on the both sides and the back of the machine.
D) Connect the power wire to the ground and get rid of being pulled.
E) When the entry or the front panel is opened, the machine will stop working to protect the system.
*** For safety, the machine must not work when the entry or panel is opened.
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6. OPERATION INSTRUCTION AND CAUTION
OPERATION INSTRUCTION:
A) Please clean up the machine before operating. (Sec the following step.)
B) The names and instruction of the function buttons can be referred to the diagram in step 3.
(1) Moulding board: it can be moved to and fro to adjust the length and diameter of the dough
while moulding.
(2) Rolling control: to set the distance among the rollers. The distance will be shorten when it
moves counterclockwise.
(3) Left panel: the cover on the left-hand side.
(4) OFF button: push it and then stop running.
(5) ON button: push it and start to run.
(6) Pedestal: support the moulder. Its attached wheels can be fixed.
(7) Canvas: poll up and press the dough with heavy canvas.
(8) Moulding control: adjust the distance between the moulding board and the dough will be
different in length and diameter. The distance will be larger when it moves clockwise.
(9) Right panel: the corner on the right-hand side.
(10) Dough entry: push the chute to be in a slope or open the front panel to stop the machine.
(11) Front panel: easy to open to clean up and maintenance. The machine will stop when it is
open.
(12) Output plate: it can be shrinkable and accept the moulded dough.
(13) Moulding belt: deliver the dough according to your need.
(14) overload cut-out switch: the switch, at the right-hand side behind the machine, can skip off by
itself when the electrical system is overloading or in bad usage.
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C) Methods of operation:
Diagram of Adjustment
The measurement of
moulding-adjusting button
The distance of moulding
board(mm)
The measurement of roller
button
The distance of roller (mm)
0.6
10
1.7
2
1.0
20
2.9
4
1. 6
28
3.8 6 2.0
35
4.6 8 2.6
43
5.8
12
(1) Open the overload cut-out switch. Push the button "on".
(2) Adjust rolling control and moulding control button to what you need(See the diagram of
adjustment).
(3) Pull the output plate and fold the wool blanket on the plate.
(4) Push button "on" to start the machine.
(5) Put the dough into the chute to mould and adjust the rolling/ moulding control buttons to what
you need.
(6) Push button "off" to stop the machine.
D) Notice:
(1) Keep people off the machine upon operation and don't put anything into the machine except dough.
(2) Don't put hard or poisonous things into the machine upon operation. The moulder is only used in
moulding dough.
(3) The operator should wear working suits, put on their helmets and keep their clothing and hair away from
the machine.
(4) All the panels and installation of the machine can be open only after examined by professional
engineers.
(5) It's essential to turn on the power with hand but not to do it with any other tools.
7. CLEANING AND MAINTENANCE
The parts should be cleaning daily after operation in order to keep good condition and running of the machine.
METHOD OF CLEANING:
A) Turn off the power before cleaning.
B) Don't water it directly or wash it with too wet mops during cleaning because it will cause machine
damage or current leakage.
C) Open the front panel to clean up the rolling board.
D) Take off the canvas to clean the moulding belt.
MAINTENANCE:
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A) Make sure to keep all the covers of the machine, inside parts, the motors, and the moulding
belt clean at any time.
B) Check up the rolling parts, such like the motor, moulding belt, and rollers, as well see if there
is something strange and adjust them properly.
C) Examine the control switch, safety device, and moulding control. See if they are working
smoothly.
D) Check up the parts and screws if they are at the right
place.
8. ADJUSTMENT AND REPAIR
NOTICE FOR SAFETY
A) Please read the instruction before adjusting or repairing to make sure it will work smoothly.
B) Ask the professional engineer. To adjust or repair the machine. Please don't do it by your
own.
C) Please confirm to turn oft" the main switches before repairing and adjusting.
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ADJUSTMENT (See the attached picture.):
Remember to adjust the moulding board, delivery belt, and the motor belt after you use it for a
period of time
A) The adjustment moulding belt of the front moulding board:
(1) Turn off the overload cut-out switch.
(2) Adjust slightly as the picture says with a 3mm hexagon spanner: 2 screws above (See the attached
picture.)
(3) Test run and check up if the moulding belt gets balance both sides and doesn't go in a loose manner.
(4) A loose moulding belt will affect the moulding speed/effect and a tight one will shorten the usage.
B) The adjustment moulding belt of the back moulding board:
(1) Turn off the overload cut-out switch.
(2) Use 3mm hexagon spanners to adjust "C" screws. (See above.)
(3) Test run and check up if the moulding belt gets balance both sides.
(4) A loose moulding belt will affect the moulding speed/effect and a tight one will shorten the usage.
C) The Adjustment of Motor Belt:
(1) Turn off the power.
(2) Use a No. 17 spanner in 10mm to adjust the spring of the motor.
(3) Test run and check up if the belt is in the ideal tightness.
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SITUATION
METHOD
MEMBER
1
No working
a. Check if the power is "on".
b. See if the chute is in the proper place.
c. Check the overload cut-out switch.
d. Check the motor or cables.
Operator
Operator
Operator Prof.
Mechanic
2
The motor stops
Working and gets
Noise.
a. Check the moulding board if there is
something inside.
b. Make sure the power has three phase
supply.
c. Make sure the cables or overload cut-out
switch are in good condition.
Operator
Prof. Mechanic
Prof. Mechanic
3
Power protection
switch skips away.
Adjust the the gap of roller control.
Operator
4
Decrease the speed of
moulding
Adjust according to 8-1 & 8-2.
Prof. Mechanic
5
2 pieces of dough Stick
together.
a. Adjust the gap of roller control.
b. Adjust the moulding control.
c. Fix the location and weight of dough
you put in.
Operator
Operator Prof.
Mechanic
Operator
Operator
Prof. Mechanic
6
Make noise while
Working.
a. Check up the stability of the machine.
b. Examine all parts and screws outtside
the machine.
c. Check the moulding belt and delivery
belt according to 8.
7
Current leakage
a. See if the motor or cables are broken or
Moistened.
b. Check if there is current leakage in
the transformer.
Prof. Mechanic
Prof. Mechanic
Troubleshooting:
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